Dental prostheses mimic the natural enamel behavior under functional loading: A review article.

Alumina- and zirconia-based ceramic dental restorations are designed to repair functionality as well as esthetics of the failed teeth. However, these materials exhibited several performance deficiencies such as fracture, poor esthetic properties of ceramic cores (particularly zirconia cores), and difficulty in accomplishing a strong ceramic-resin-based cement bond. Therefore, improving the mechanical properties of these ceramic materials is of great interest in a wide range of disciplines. Consequently, spatial gradients in surface composition and structure can improve the mechanical integrity of ceramic dental restorations. Thus, this article reviews the current status of the functionally graded dental prostheses inspired by the dentino-enamel junction (DEJ) structures and the linear gradation in Young's modulus of the DEJ, as a new material design approach, to improve the performance compared to traditional dental prostheses. This is a remarkable example of nature's ability to engineer functionally graded dental prostheses. The current article opens a new avenue for recent researches aimed at the further development of new ceramic dental restorations for improving their clinical durability.

Introduction

Teeth play a critically important role in our lives. Loss of function diminishes our capability to eat a stable diet, which has undesirable consequences for general health. Loss of esthetics can negatively influence social function. Both function and esthetics can be reconstructed with dental prostheses.

Material selection for dental prostheses has turned out to be a sizable field for researchers. Ceramics are frequently used in load-bearing biomedical applications due to their excellent biocompatibility, wear resistance and esthetics [1], [2], [3]. Ceramics are utilized as total hip and knee replacements [4], [5], [6], [7], [8] and adopted for dental restorations [9], [10], [11]. Ceramic dental restorations are designed to repair functionality as well as esthetics of the failed teeth. However these materials showed somewhat poor flexural strength, particularly when exposed to fatigue loading in wet environments [1], [2], [3]. Subsequently, it can cause extensively discomfort to patients and can reduce the durability for ceramic prostheses due to their flexural fracture [12], [13], [14], [15].

The failures of dental restorative systems are due to incorrect selection of materials, incorrect design of the component, the incorrect processing of materials, and presence of defects (e.g. cracks and pores) in the prostheses [16], [17], [18], [19]. Additionally, in metal–ceramic restorations there are mismatches in the mechanical properties between the veneering porcelain and metal core. The Young's modulus of the veneering porcelain is 60–80 GPa, while that of the metal core is in the range of 80–230 GPa [20]. Furthermore, there are mismatches in the thermal properties between the veneering porcelain and metal core, where coefficient thermal expansion for metal core is usually higher than veneering porcelain. The significant mismatch between both material properties concentrate stresses at the interfaces that may cause cracks at the metal–ceramic interface and consequently to the failure of the restoration [21], [22]. Lastly, metal core is more susceptible to corrosion in which its effect ranges from degradation of appearance to loss of mechanical strength [23], [24]. The corrosion products can produce a bluish-gray pigmentation of gingiva and oral mucosa. Furthermore, these products, particularly in immunologically susceptible individuals, can cause local and systemic hypersensitivities [25], [26], [27], [28].

Despite a continuous improvement in the dental prostheses such as using a strong zirconia or alumina core to support the esthetic porcelain veneer, ceramic prostheses are still vulnerable to failure at a rate of approximately 1–3% each year [9]. Additionally, ceramics prostheses have a dense, high purity crystalline structure at the cementation surface that cannot be adhesively bonded to tooth dentin support [29], [30]. Even though some authors recommended particle abrasion for surface roughening treatment to enhance the ceramic-resin-based cements bond using mechanical retention, particle abrasion also introduces surface flaws or microcracks that can cause deterioration in the long-term flexural strength of ceramic prostheses [31], [32], [33], [34], [35], [36], [37]. Further, zirconia cores have a white opaque appearance which needs a thick porcelain veneer with gradual change in translucency to mask the zirconia and to achieve a better esthetic outcome [38]. Further, the dental crowns generate over $2 billion in revenues each year, with 20% of crowns being all ceramic units. Also, aging populations will drive the demand for all types of dental restorations even higher [39]. Moreover, occlusal contact induces the deformation and cracking of dental crowns, which can lead to the failure of the structure [40]. Therefore, it is highly desirable to develop ceramic prostheses that are more resistant to cracking under occlusal contact in recent decade [17], [18].

Composite ceramics have been designed in an effort to improve strength and toughness while expanding functionality. Simple laminate materials have been developed for many years, in which a number of materials with different properties are bonded into a layered structure [41]. Though these composites do combine varying properties, the abrupt interfaces between the two materials often hold residual stresses [42], [43] and perhaps delaminate under load [44].

Recently, bioinspired functionally graded enamel structures in the design of dental multi-layers have been proposed, as alternative technique, aiming the enhancement of the overall performance of metal–ceramic and all-ceramic dental restorative systems. This technique allows the production of a material with very different characteristics within the same material at various interfaces. Bioinspired functionally graded approach is an innovative material technology, which has rapidly progressed both in terms of materials processing and computational modeling in recent years. Bioinspired functionally graded structure allows the integration of dissimilar materials without formation of severe internal stress and combines diverse properties into a single material system [45], [46], [47]. This innovative technology has been applied in medical and dental fields [48], [49], [50], [51], [52], [53], [54], [55], [56].

The graded structure eliminates the sharp interface resulting from traditional core-veneer fabrication, eliminating the potential for delamination between the layers [57]. Graded transitions can also reduce stress concentrations at the intersection between an interface and a free surface [58], [59]. Similarly, the local driving force for crack growth across an interface can be increased or reduced by altering the gradients in elastic and plastic properties across the interface [60], [61].

The bioinspired functionally graded structure can be seen as the precursor to recent studies. Thus, this article reviews the current status of the functionally graded dental prostheses inspired by the dentino-enamel junction (DEJ) structures and the linear gradation in Young's modulus of the DEJ.

Natural human enamel

Microstructure and function of enamel

A human tooth consists of pulp, enamel and dentin. The natural tooth has superior overall properties to artificial crowns [47]. Therefore, the knowledge of the structure of the human tooth is very important for the design of artificial dental crowns.

Human enamel contains on average 95% inorganic substance, 4% water and 1% organic substance by weight or 87% inorganic, 11% water and 2% organic component by volume [63]. Hydroxyapatite substituted with carbonate and hydrogen phosphate ions are the largest mineral constituent, 90–92% by volume. The remaining constituent is organic substance matter and water.

Both enamel protein [64] and water [65] are more abundant in inner enamel close to the dentino-enamel junction. Water in permanent enamel is in the form of free and bound water [66]. Free water refers to those components located in small spaces of enamel, while bound water means those combined with peptide chains or crystal lattices. A study with hydroxyapatite suggested that some of the water in enamel will be more firmly bound to the mineral [67]. Although it is only a minor part of enamel, water plays an important role in enamel's function, because dehydration changes the mechanical properties of enamel significantly [68]. Water forms hydrogen-bond bridges across adjacent peptide chains and maintains functional conformation of protein remnants and collagen fibers in mature enamel [69]. Fox [70] proposed that the water fluid is essential in explaining load-bearing behavior of enamel as, for instance, the “stiff sponge” model, in which enamel was considered as a stiff sponge from which liquid was expelled in compression and drawn in again when the load is released.

The most organic substances are protein content, which changes dramatically during normal development ranging from about 20% protein by weight during the secretory stage to 7% at the beginning of the maturation stages. Ultimately, the ameloblasts remove almost the entire original matrix as mineralization progresses. As a result, fully developed normal human enamel contains only ∼1% protein by weight, which is the remnant component of the development matrix proteins [71]. The organic matrix in mature enamel is a multi-component protein/peptide mix, which is lying between crystallites clearly and has the function of gluing hydroxyapatite crystallites together, thereby maintaining the hierarchical structure of enamel.

Human enamel consists of ∼5 μm diameter rods encapsulated by ∼1 μm thick protein rich sheathes that are arranged parallel in a direction perpendicular to the dentino-enamel junction from dentin to the outer enamel surface. Crystallite plates in the central part of the rod are parallel to the rod axis while those near the edge of the rod usually have an angle near 15–45° to the longitudinal axis of the rods [72]. The rod unit is the most important level in understanding the microstructure and function of enamel.

Mechanical behavior of natural enamel

As the outer cover of teeth, enamel must retain its shape as well as resist fracture and wear during load-bearing function for the life of the individual. Understanding fracture properties and crack propagation procedure of enamel is important for both clinicians and material scientists.

Anisotropic microstructure of the enamel, such as rod orientation, and organic components, controlled the anti-fracture ability of enamel. The dominant rods are primarily oriented so as to approach the outer tooth surface in an approximately perpendicular orientation. This is in order to increase hardness and reduce wear. Interconnections between rod and interrod, and complex cleavage planes limit critical crack size and uncontrolled crack propagation that would otherwise lead to premature fracture [73]. The amount of anisotropy may not only reflect the balance between wear and fracture resistance, but may also reflect a balance between differing vectors of functional stress as well as the transfer of occlusal loads to the resilient supporting dentin [74]. Connections between adjacent rods via the interrod region and the presence of interrod crystallites oriented in a plane different from the main rod direction have been discerned in cross-sectional and long-sectional scanning electron micrographs [75], [76]. The variation of crystal directions is the result of bio-fabrication process during the maturation of enamel, which is essential in shielding the cracks. Rasmussen et al. [77] illustrated that fracture in enamel is anisotropic with respect to the orientation of the enamel rods, with the work of fracture for fracture parallel to the rods being 13 J/m2 but of the order of 200 J/m2 for fracture perpendicular to the rods; fractographs of enamel showed that the enamel rods behaved as integral units during controlled fracture. Xu et al. [78] illustrated that the cracks in the enamel axial section were significantly longer in the direction perpendicular to the occlusal surface than parallel. The cracks propagating toward the dentino-enamel junction were always arrested and unable to penetrate dentin. The fracture toughness of enamel was not single-valued but varied by a factor of three as a function of enamel rod orientation. White et al. [76] found that enamel was approximately three times tougher than geologic hydroxyapatite demonstrating the critical importance of biological manufacturing. What is more, they suggested that enamel is a composite ceramic with the crystallites oriented in a complex three-dimensional continuum. Zhou and Hsiung [79] found that enamel demonstrated better resistance to penetration. They indicated that the minor organic matrix does regulate the mechanical behavior of enamel significantly.

Although most of the enamel organic matrix is removed during mineralization and maturation, some protein, notably ameloblastin, is retained, primarily at the incisal edges and proximal sides of rod boundaries defining a rod sheath [75]. This prevents cracks from advancing straight through enamel to cause catastrophic macro-mechanical failure, but instead spreads the damage laterally and hence energy absorbed over a larger volume. Also, the presence of minute quantities of protein remnants could allow limited differential movement between adjacent rods. Limited slippage could reduce stresses without crack growth. The minor components of enamel, protein remnants and water, have a profound plasticizing effect. As mentioned previously, the protein matrix behaves like a soft wrap around the mineral platelets and protects them from the peak stresses caused by the external load and homogenizes stress distribution within the composite structure. At the most elementary structure level, natural biocomposites exhibit a generic microstructure consisting of staggered mineral bricks. It was proposed that under an applied tensile stress, the mineral platelets carry the tensile load while the protein matrix transfers the load between mineral crystals via shear [80]. The strength of the protein phase in a biological material is amplified by the large aspect ratio of mineral platelets. Besides, the larger volume concentration of protein significantly reduces impact damage to the protein–mineral interface (Fig. 1).

Figure 1

Models of biocomposites. (a) Perfectly staggered mineral inclusions embedded in protein matrix. (b) A tension–shear chain model of biocomposites in which the tensile regions of protein are eliminated to emphasize the load transfer within the composite structure. (c) The free body diagram of a mineral crystal.

By comparison with dense hydroxyapatite material, White et al. [76] found that enamel was approximately three times tougher than geologic hydroxyapatite, which only demonstrates the critical importance of biological manufacturing. The inorganic substances have been reported to vary from the outer enamel surface to dentino-enamel junction. Many investigators reported that the mineral content [64], [81] and the density [66] were decreased toward the dentino-enamel junction. Some studies on the mechanical properties of human enamel are presented in Table 1.

Table 1

Some studies on the mechanical properties of the human dental enamel.

Author(s)	Surface and site	Hardness (GPa)	Elastic modulus (GPa)
Stanford et al. [82]	Variable (cusp)	–	47.5
	Cross section (side)		30.3
	Top surface (occlusal)		8.96
Stanford et al. [83]	Canine:	–
	Variable (cusp)		47.5 ± 5.5
	Cross section (side)		33 ± 2.1
	Variable (cusp)		20 ± 6.2
	Molar:
	Variable (cusp)		46.2 ± 4.8
	Cross section (side)		32.4 ± 4.1
	Top surface (side)		9.65 ± 3.45
Craig et al. [84]	Top surface	–	84.1 ± 6.2
	Cross section		77.9 ± 54.8
Tyldesley [85]	–	–	131 ± 16
Reich et al. [86]	Top surface	–	76.5
Staines et al. [87]	Top surface	–	83 ± 8
Xu et al. [78]	Top surface	3.23 ± 0.38	–
	Cross section	3.03 ± 0.09
Cuy et al. [88]	Cross section:	2.7–6.4	47–120
	Outer enamel	>6	>115
	EDJ	<3	<70
Zhou et al. [89]	Top surface	5.7–3.6	104–70
Ge et al. [90]	Top surface:	4.3 ± 0.8	83.4 ± 7.1
	Rod	1.1 ± 0.3	39.5 ± 4.1
	Interrod
Mahoney et al. [91]	Cross section (primary molar)	4.9 ± 0.4	80.4 ± 7.7
Marshall et al. [92]	Cross section (EDJ area)	3.51 ± 0.13	63.55 ± 1.46
Fong et al. [93]	Top surface	4.78 ± 0.36	98.3 ± 5.9
	Cross section	4.53 ± 0.26	95.6 ± 4.9
Habelitz et al. [94]	Top surface	3.8 ± 0.31	87.5 ± 2.1
	Cross section	3.3 ± 0.35	72.7 ± 4.4
	Head of rod	4.3 ± 0.4	88.0 ± 8.6
	Tail of rod	3.7 ± 0.4	80.3 ± 7.2
	Interrod	3.9 ± 0.4	86.4 ± 11.7
Habelitz et al. [95]	Cross section	3.2 ± 0.4	74 ± 4
		3.7 ± 0.5	80 ± 9.1
Barbour et al. [96]	Top surface	4.81 ± 0.15	99.6 ± 1.8
		4.77 ± 0.13	101.9 ± 1.6
		4.75 ± 0.12	105.2 ± 1.3

Microstructure and behavior of dentino-enamel junction

Natural teeth are composed by layered structures, dentin and enamel, that are bonded by a functionally graded dentino-enamel junction (DEJ) layer [97], [98], [99]. Marshall et al. [92] stated the DEJ acts as a bridge between the hard brittle enamel (E ∼ 70 GPa) and the softer durable dentin layer (E ∼ 20 GPa), allowing a smooth Young's modulus transition between the two structures (Fig. 2). Huang et al. [51] studied the microstructure of the DEJ and they reported that collagen fibrils from the dentin gather into coarse bundles and penetrate across the junction, anchoring into the enamel. The hydroxyapatite is continuous across the junction. The interface is not smooth, but instead is a series of linked semi-circles, or scallops, that increase contact area, and thus the adhesion when DEJ serves as the bonding between dentin and enamel. It also resists cracks that originate in enamel from penetrating into the dentin. Lin and Douglas [99] noticed that there was an extensive plastic deformation, 8%, collateral to the fracture process in the DEJ. Correspondingly, microscopic analysis revealed clear evidence of crack-tip blunting and crack deflection. The parallel-oriented coarse collagen bundles at the DEJ may play a significant role in resisting the crack. Likewise, White et al. [100] investigated the DEJ failure mechanisms by performing micro-indentation tests across the DEJ. Their results exhibited that DEJ does not undergo catastrophic interfacial delamination and the damage was distributed over a broad zone instead.

Figure 2

Elastic modulus distribution in natural dentino-enamel junction.

Marshall et al. [92] and Fong et al. [93] used nanoindentation tests to measure the Young's modulus of the natural DEJ area. Their results showed that, within the DEJ region, the Young's modulus varies from ∼70 GPa for enamel to ∼20 GPa for dentin. The fracture results [85] once again demonstrated that it is extremely difficult to initiate cracks in dentin at the DEJ, or to propagate cracks from enamel to dentin across the DEJ. Featherstone et al. [102] and Meredith et al. [103] reported that hardness and modulus of elasticity were the highest at the outer surface of the enamel and decreases toward the DEJ. He and Swain [104] reported that inner enamel has lower stiffness and hardness but higher creep and stress redistribution abilities than their outer counterpart. They attributed this observation to the gradual compositional change throughout the enamel from the outer region near the occlusal surface to the inner region near EDJ. The gradients in the elastic modulus of tooth have been attributed to the distribution of the mineral phase, while different toughening mechanisms in the natural tooth have been attributed to collagen microstructure and water content. They suggested that enamel can be regarded as a functionally graded natural biocomposite. The natural tooth is a remarkable example of nature's ability to design a complex and functional composite.

In order to replace the mechanical function of tooth from a restorative perspective, it is not only important to study its localized tissue properties but also its bulk structural behavior. Nonetheless, more research is necessary to comprehend the mechanisms by which tooth structures resist functional forces in the mouth. Thus, the mechanical properties and microstructural features of dental enamel are important to understanding stress dissipation in the tooth, for developing biomimetic restorative materials and for the execution of clinical dental preparations.

Bioinspired functionally graded approach

Learning from nature, materials scientists increasingly aim to engineer graded materials that are more damage-resistant than their conventional homogeneous counterparts. This is particularly important at surfaces or at interfaces between dissimilar materials, where contact failure commonly occurs. Therefore, many engineered materials are graded in some manner, but functionally graded materials (FGMs) are often characterized by a gradient purposefully formed using compositional or microstructural design. FGM is a material with engineered gradients of composition, structure and/or specific properties aiming to become superior over homogeneous material composed of same or similar constituents [105], [106], [107], [108]. The aim of producing FGM is to obtain a material with two different characteristics in its two opposite faces, Fig. 3. The properties of this innovative FGM can mimic the natural gradients occur, including a graded elastic modulus in hard tissues such as the human enamel and dentin–enamel junction [109]. This novel technology is designed to improve the performance of the materials [110], [111], [112], [113].

Figure 3

Morphology of the graded zone. (a) Schematic of graded structure. (b) Section view of graded zone of glass-infiltrated yttria stabilized zirconia.

Although the efficacy of FGMs has been recognized since the early 1970s [114], the field of FGM did not take off until the mid-1980s, probably due to a lack of suitable fabrication methods until that time. This concept has been later expanded for different application such as coatings, packing, optical, biomedical, etc. In the biomedical field, several approaches have been used to develop functionally graded biomaterials for implants [115], [116], [117], [118], [119], [120].

With established methods currently available to synthesize and process materials, gradations in composition, structure, and properties could be engineered over a wide range of length scales ranging from nanometers to meters. There are a wide range of process technologies that are now available for fabrication FGMs such as powder metallurgical process [121], layer stacking [56], glass infiltration [122], centrifugation [123], electrophoretic deposition [124], plasma spray [125], direct-write assembly [126] and rapid prototype color ink-jet printing [127].

Dental prostheses mimic the dentino-enamel junction behavior

Among the previously mentioned processing methods, the glass infiltration technology is particularly suitable for the fabrication of all-ceramic restorations [128]. It combines an esthetic, low modulus, and low hardness glass “veneer” with a high strength ceramic “core”, without a sharp interface between the materials (Fig. 4). The lack of interface due to grading improves interfacial bond strengths, reduces residual stresses, and eliminates delaminations. The processing of these structures is simple and straightforward, and can be readily adapted to CAD/CAM technology [128], [130], [131].

Figure 4

Schematic of the conventional sharp restoration and the new graded approach.

Graded glass-zirconia structures

Glass-zirconia structures with gradual elastic modulus may be created by using infiltration method [128]. Comparing to the sintering temperature of zirconia, zirconia templates with somewhat low heat-treatment temperature are used for combining glass infiltration and zirconia densification into a single process [128], [132]. This way the glass infiltration depth can be tailored by manipulating the porosity of the zirconia templates. Therefore, the grain growth and/or destabilizing of the tetragonal zirconia phase [133] associated with the post-sintering heat-treatment can be prevented. As coefficient of thermal expansion and Poisson's ratio of the infiltrating glass and zirconia (3Y-TZP) are relatively the same, no significant long-range thermal stresses are developed in the graded structure [134]. The resultant structure consists of a thin, outer surface residual glass layer followed by a graded glass-zirconia layer at both the top and bottom surfaces (Fig. 5).

Figure 5

Cross-sectional view of a graded glass-alumina in (a) and graded glass-zirconia structure (b), respectively.

Graded glass-alumina structures

Glass-alumina graded structures may be produced by infiltrating dense alumina surfaces with silica-based glasses [130], [134], [135]. Following a power-law relationship, the transition of elastic modulus from the graded glass-alumina surface to the alumina core is continuous [136], [137]. The resultant structure consists of a thin, outer surface residual glass layer followed by a graded glass-alumina layer, sandwiching a dense alumina core (Fig. 5).

Inspired by the microstructure and mechanical properties of natural teeth, synthetic functionally graded materials were proposed to mimic the DEJ. Francis et al. [62] described a procedure to produce a DEJ-like interface and enamel coating involved depositing slurries of oxide or glass powder by a draw-down blade method, drying at then higher temperature heating. They used alumina-glass or alumina-polymer composite to mimic the dentin and a calcium phosphate-based coating to mimic the enamel. Bonding between the two materials was accomplished by a eutectic melt in the CaO–Al2O3–SiO2 system. The interpenetration in this DEJ-like interface originates from a solidified melt phase penetrating into the dentin. Huang et al. [51] added bioinspired FGM layer between the dental ceramic and the dental cement and investigated the effects of the functionally graded layer on the stress in the crown and its surrounding structures. From their results, the functionally graded layer was shown to promote significant stress reduction and improvements in the critical crack size. From their study, they concluded that the low stress concentrations were associated with the graded distributions in the DEJ. This provided new insights into the design of functionally graded crown architecture that can increase the durability of future dental restorations. Rahbar and Soboyejo [54] used computational and experimental effort to develop crack-resistant multilayered crowns that are inspired by the functionally graded DEJ structure. The computed stress distributions showed that the highest stress was concentrated at the ceramic outer layer of crown and reduced significantly toward the DEJ when bioinspired functionally graded architecture was used. They reported that the bioinspired functionally graded layers were also shown to promote improvements in the critical crack size. Suresh [122] established that controlled gradients in mechanical properties offer unprecedented opportunities for the design of surfaces with resistance to contact deformation and damage that cannot be realized in conventional homogeneous materials.

Graded dental restorations have been shown to display improved features relative to conventional ones, namely higher resistance to contact and sliding [122], [138], [139]; higher adhesion of porcelain to the substructure (metal or ceramic) [140], [141], [142]; improved esthetical properties and improved behavior under fatigue conditions [142]. Another important point to which the FGM design can address is the reduction of thermal residual stresses that remains at the metal–ceramic interface during the cooling cycles after the porcelain firing. These stresses are further magnified when there is a significant difference between the thermal expansion behavior of the metal and the porcelain. Depending on the thermal residual stress level that remains in the crown and together with those arising from occlusal loads, a catastrophic failure of the restoration can occur. FGMs have been shown to decrease significantly the thermal residual stresses formed at the interface between metals and ceramics in other fields of applications [143]. Some studies demonstrated that when the contact surface of alumina or silicon nitride was infiltrated with aluminosilicate or oxynitride glass, respectively, they noticed that the graded glass/ceramic surfaces produced in this manner offered much better resistance to contact damage with and without a sliding action than either constituent ceramic or glass [136], [144], [145].

A number of the studies investigated the effects of increasing elasticity as a function of depth from the surface on the resistance to contact damage. They demonstrated that veneer failure and bulk fracture may be substantially mitigated by controlled gradients of elastic modulus within the restoration layer. Such graded structures exhibit significantly higher resistance to fatigue sliding-contact and flexural damage relative to veneered and monolithic core ceramics. This is because the gradient diminishes the intensity of tensile stresses and simultaneously transfers these stresses from the layer surface into the interior, away from the source of failure-inducing surface flaws [128], [130], [131], [132], [133], [134], [135], [136], [137], [138], [139], [140], [141].

Clinical implications

In clinical applications, these graded alumina materials can be used as monolithic crowns and bridges. Although the graded alumina has limited translucency, the external glass layer and the graded glass-alumina layer provide necessary shade options. In addition, color stains can be applied to the surface of the external glass layer using powdered glass slurry that has similar composition to the infiltrated glass. This staining technique has been used on the Empress system to improve the esthetic outcome of a single color pressed block of glass ceramic and is well established in esthetic dentistry [146], [147], [148]. Also, the cementation surface of graded restorations can be etched with hydrofluoric acid and silanized to facilitate a resin–cement bond.

Use of zirconia in crowns and bridges has increased over recent years, owing to esthetic and biocompatibility demands. However, the fact remains that porcelain-veneered zirconia restorations suffer unexpectedly high chipping rates, regardless of the manufacturer [149], [150], [151], [152], [153]. Additionally, dental crowns generate over $2 billion in revenues each year, with 20% of crowns being all ceramic units [39]. Also, aging populations will drive the demand for all types of dental restorations even higher [34]. If these chipping rates could be reduced, zirconia-based all-ceramic prostheses would become more widely used, addressing a quality of life issue [154]. A great demand for the development of improved dental crowns has been stimulated by the large and ever growing market of the dental crowns [155].

Graded glass-zirconia structures offer a simple remedy. Zirconia cores are, however, only a portion of the all-ceramic restoration. Alternative monolithic graded glass-zirconia restorations are recommended without porcelain veneer, which could be successfully and economically used in posterior applications. These restorations are suggested to eliminate the vulnerable porcelain veneer, while providing superior strength and esthetics. The color characterization of these graded glass-zirconia restorations is achieved by external residual glass and subsequent staining. Therefore, many studies developed a straightforward protocol for fabricating anatomically correct zirconia crowns and bridges with graded surfaces [136], [137], [138], [139], [140], [141], [142], [143], [144]. These findings found that restorations made from graded glass-zirconia are orders of magnitude more resistant to sliding-contact damage than the current porcelain-veneered zirconia systems. The graded layer also enhances the flexural fracture resistance of zirconia, allowing the utilization of thinner restorations for highly conservative restorative protocols that preserve tooth structure. Additionally, the cementation surface of graded restorations can be etched with hydrofluoric acid and silanized to facilitate a resin–cement bond.

Conclusions

In order to replace the mechanical function of tooth from a restorative perspective, it is not only important to study its localized tissue properties but also its bulk structural behavior. Therefore, the functionally graded dental prostheses inspired by the DEJ have been reviewed. These prostheses such as “graded glass-zirconia and graded glass-alumina structures” offer better resistance to immediate flexural damage, better esthetics, and potentially better veneering and cementation properties over homogeneous ceramics materials. The further development of the grading technology could potentially lead to superior long-term clinical performance for dental prostheses.

Conflict of interest

The authors declare that they have no conflict of interest.