Masatoshi Maeki1, Shohei Yamazaki2, Reo Takeda2, Akihiko Ishida1, Hirofumi Tani1, Manabu Tokeshi1. 1. Division of Applied Chemistry, Faculty of Engineering, Hokkaido University, Kita 13 Nishi 8, Kita-ku, Sapporo 060-8628, Japan. 2. Graduate School of Chemical Sciences and Engineering, Hokkaido University, Kita 13 Nishi 8, Kita-ku, Sapporo 060-8628, Japan.
Abstract
Preparation of high-quality protein crystals is a major challenge in protein crystallography. Natural convection is considered to be an uncontrollable factor of the crystallization process at the ground level as it disturbs the concentration gradient around the growing crystal, resulting in lower-quality crystals. A microfluidic environment expects an imitated microgravity environment because of the small Gr number. However, the mechanism of protein crystal growth in the microfluidic device was not elucidated due to limitations in measuring the crystal growth process within the device. Here, we demonstrate the real-time measurement of protein crystal growth rates within the microfluidic devices by laser confocal microscopy with differential interference contrast microscopy (LCM-DIM) at the nanometer scale. We confirmed the normal growth rates in the 20 and 30 μm-deep microfluidic device to be 42.2 and 536 nm/min, respectively. In addition, the growth rate of crystals in the 20 μm-deep microfluidic device was almost the same as that reported in microgravity conditions. This phenomenon may enable the development of more accessible alternatives to the microgravity environment of the International Space Station.
Preparation of high-quality protein crystals is a major challenge in protein crystallography. Natural convection is considered to be an uncontrollable factor of the crystallization process at the ground level as it disturbs the concentration gradient around the growing crystal, resulting in lower-quality crystals. A microfluidic environment expects an imitated microgravity environment because of the small Gr number. However, the mechanism of protein crystal growth in the microfluidic device was not elucidated due to limitations in measuring the crystal growth process within the device. Here, we demonstrate the real-time measurement of protein crystal growth rates within the microfluidic devices by laser confocal microscopy with differential interference contrast microscopy (LCM-DIM) at the nanometer scale. We confirmed the normal growth rates in the 20 and 30 μm-deep microfluidic device to be 42.2 and 536 nm/min, respectively. In addition, the growth rate of crystals in the 20 μm-deep microfluidic device was almost the same as that reported in microgravity conditions. This phenomenon may enable the development of more accessible alternatives to the microgravity environment of the International Space Station.
The production of high-quality
crystals of inorganic, organic,
and biological macromolecular compounds is important for the development
of functionalized materials and pharmaceuticals as well as for quality
control in the food industry. Crystallization condition screening
and precise control of the crystallization environment are critical
factors in the production of high-quality crystals. Microfluidics
offers a high-throughput approach to this screening with low sample
consumption.[1−3] This has many advantages in the field of materials
science, particularly in relation to quantum dots, pharmaceuticals,
and protein crystallography.[4−6]On the other hand, natural
convection is an uncontrollable phenomenon
that occurs during ground-based crystallization and is one of the
major factors influencing the quality of crystals after the optimization
of a crystallization condition. After a crystal grows to a certain
size, a concentration gradient forms around the crystal because of
the decrease in solute molecules in solution. Solute molecules are
then transported by diffusion along the concentration gradient. From
the viewpoint of crystal engineering, high-quality crystals with higher-ordered
molecular packing and fewer lattice defects are produced under the
controlled concentration environment. However, natural convection
disturbs the concentration gradient, meaning that crystals cannot
grow under the controlled crystallization environment. To reduce this
effect, microgravity has been employed to create a diffusion-controlled
crystallization environment; however, protein crystallization is challenging
in microgravity-based conditions.[7−9] Although protein crystals
that are formed under a microgravity environment have shown improvements
in resolution, mosaicity, and other crystallographic parameters, a
true microgravity environment only exists on the International Space
Station. Therefore, the development of imitated microgravity conditions
on the ground including appropriate magnetic and electric fields has
provided a more accessible approach to obtaining high-quality protein
crystals for the collection of precise three-dimensional (3D) structural
data.[10−14]Microfluidic devices are useful tools used for protein crystallography[15−17] due to the ease of high-throughput screening, crystallization control,
and on-chip X-ray diffraction measurement.[1,2,18−25] We have previously reported the effect of a microspace on the growth
of protein crystals using microfluidic devices of 10 and 50 μm
in depth.[26] In the previous study, the
use of a microfluidic device with a depth of 10 μm prevented
cluster-like and needle-like crystal morphologies of glucokinase from
Pseudoalteromonas sp. AS-131 (PsGK) and produced plate-like crystals
of PsGK, which were suitable for X-ray diffraction analysis. We assumed
that this confined crystallization space induced changes in crystal
morphology by a diffusion-controlled crystallization environment similar
to microgravity and reducing solute transportation.Generally,
microfluidic devices of 100 μm in depth can be
regarded as the microgravity environment. Several research groups
reported the microfluidic device for protein crystal growth in microgravity
and the typical optical microscope-based crystal growth analysis.[27,28] However, the mechanism and kinetics of protein crystal growth in
the microfluidic device was not elucidated in detail due to limitations
in measuring the crystal growth process within the device. To overcome
the problem, we demonstrated real-time spectroscopy-based measurement
of the protein crystal growth in the microfluidic device. We conducted
a detailed investigation of the growth of lysozyme crystals, as a
typical model protein, using microwells of 10, 20, 30, and 50 μm
in depth. To achieve this, we visualized the concentration gradient
using in situ Raman spectroscopy[29] and
determined the growth rate of the lysozyme crystals inside the microfluidic
device using a noninvasive approach of laser confocal microscopy combined
with differential interference contrast microscopy (LCM-DIM) on a
nanometer scale.[30,31] From microscopy-based measurements,
we confirmed the formation of a concentration gradient around the
lysozyme crystal and found the difference of the normal growth rate
of the crystal in the 20 and 30 μm crystallization space. The
crystals from both conditions were analyzed by on-chip X-ray diffraction
at a synchrotron facility, and the lysozyme crystal prepared in the
20 μm-deep microfluidic device provided a highly reliable electron
density map.
Results and Discussion
Real-Time Visualization
of Protein Crystal Growth in the Microwells
We predicted
that the environment of the microspace would lead
to reduction of the solute transportation caused by natural convection.
The Gr number, which relates to natural convection,
became small enough to suppress natural convection because the microwell
depth (10 μm: 10–5 m) is the largest factor
(eq )where g represents
the gravitational acceleration, ß is the solution expansivity
coefficient, Cs is the protein concentration of the
surface, C is the protein concentration
of the fluid, L is the depth of the microwell, and
ν is the kinematic viscosity of the fluid. According to eq , the microfluidic devices
of 100 μm in depth can be regarded as the microgravity environment.
Therefore, molecular diffusion in the microwells is dominated by Fick’s
law of diffusion.We attempted to visualize the protein concentration
profile in the 100 μm-deep microwell because the microwell size
smaller than 100 μm might be enough to suppress natural convection.
In addition, the nucleation frequency depends on the volume of the
crystallization solution in the microspace. Therefore, we decided
to use the 100 μm-deep microwell for the visualization experiment
in this step. The protein concentration profile was visualized using
in situ microscopic Raman spectroscopy.[29] The concentration profile in the microwell provides indispensable
information relating to protein crystal growth in the microspace because
supersaturation plays the key role in crystallization. Figure a presents a bright-field image
and cross-sectional view of the measurement system. The lysozyme crystal
exhibited two main Raman shifts at 1557 and 2940 cm–1, which correspond to the amide I band of the peptide backbone and
the C–H stretching vibration of the peptide backbone, respectively.
We selected a wavenumber at 2940 cm–1 as the measurement
wavenumber, which showed a higher intensity compared with 1557 cm–1 (Figure S1). The base
material of the window was also investigated to identify a protein
concentration profile with a high signal-to-noise ratio. As shown
in Figure S1, the polymer films that were
used as substrates in the microfluidic devices exhibited a Raman shift
at a wavenumber of around 3000 cm–1. Thus, we used
a PDMS substrate sandwiched with glass substrates to prepare the device.
The protein concentration profile was created from 81 points of Raman
mapping data measured from 2900 to 3000 cm–1. The
exposure time was 12 s, and the measurement region was 600 μm2 with 75 μm2 steps. The Raman spectrum of
air was used as a baseline spectrum (Figure S2).
Figure 1
(a) Bright-field image and illustration of the setup for in situ
microscopic Raman spectroscopy. Air, a lysozyme crystal, and lysozyme
solution were analyzed simultaneously in the same field of view. (b)
Time course of protein concentration profiles. High and low lysozyme
concentrations are indicated with red and blue colors, respectively.
The red area represents the presence of the lysozyme crystal, corresponding
to the bright-field image. Definitions: PDMS, polydimethylsiloxane.
(a) Bright-field image and illustration of the setup for in situ
microscopic Raman spectroscopy. Air, a lysozyme crystal, and lysozyme
solution were analyzed simultaneously in the same field of view. (b)
Time course of protein concentration profiles. High and low lysozyme
concentrations are indicated with red and blue colors, respectively.
The red area represents the presence of the lysozyme crystal, corresponding
to the bright-field image. Definitions: PDMS, polydimethylsiloxane.Figure b shows
the time course of the concentration profile in the microwells. The
lysozyme crystal showed higher Raman intensity than the lysozyme solution
because the crystal comprises a high density of lysozyme molecules.
We observed a lysozyme depletion region in the microwells at 4 h after
incubation. The lysozyme concentration gradient after incubation remained
constant for 4 h, in contrast to batchwise crystallization, due to
suppression of natural convection. After 6 h, the concentration gradient
was reduced by the molecular diffusion compared with that observed
4 h after incubation. The lysozyme concentration gradient around the
crystal almost disappeared after 8 h of incubation (Figure S3). From these results, we provide qualitative confirmation
of the presence of a lysozyme depletion region, namely, the low supersaturation
region, around the growing lysozyme crystal. Therefore, low supersaturation
is theoretically maintained in the microwells smaller than 100 μm
in depth.
Lysozyme Crystal Growth
We evaluated the lysozyme crystal
face that grew preferentially in the microwells. From the result of
in situ Raman measurement, we used 10, 20, 30, and 50 μm-deep
microwells (Figure ). These microwells were used for the formation of lysozyme concentration
gradient as same as the 100 μm-deep microwells. We found the
lysozyme crystal growth behavior to be influenced by supersaturation
conditions; according to literature, supersaturation affects the crystal
growth rate, preferential growth face, and orientation crystal surface.[32,33] A tetragonal lysozyme crystal exhibits two typical crystal facets,
the {1 0 1} face and the {1 1 0} face, as shown in Figure (insets). The {1 0 1} face
is preferentially grown in low supersaturation; thus, the {1 1 0}
face was oriented parallel to the substrate. Figure a shows the percentage of crystal faces that
were oriented parallel to the microfluidic device substrate and confirms
that the depth of the crystallization wells affects the orientation
of lysozyme crystals. In the case of the 10 μm-deep microwell,
only the {1 1 0} orientation was seen. The percentage of this orientation
decreased slightly (to 96%) when the microwell depth was increased
to 20 μm. On the other hand, the percentage of the {1 1 0} orientation
decreased to 60% in microwells that were 30 μm or more in depth.
Although these microwells could be maintained at low supersaturation
regardless of the microwell depth, the 10 and 20 μm-deep microwells
showed the preferential orientation of the {1 1 0} face.
Figure 2
(a) Top-view
of the microfluidic device with 48 microwells. (b)
Three-dimensional perspective illustration of the microfluidic device.
The magenta area in the bottom layer represents the fluid channel,
and blue and green areas represent the vacuum channels of the control
layer. (c) Cross-sectional view of the microfluidic device. We fabricated
microfluidic devices with 10, 20, 30, and 50 μm-deep microwells.
(d) Schematic illustration and photograph of the operating process.
Lysozyme crystallization solution was pipetted onto the microfluidic
device and introduced into the microwells simultaneously using a vacuum
pump. Microwells and fluid channels were visualized using food dye.
Definitions: COP, cyclic olefin polymer; h, height; PDMS, polydimethylsiloxane;
w, width.
Figure 3
(a) Bar graph of the distribution of the lysozyme
crystal face
orientation in relation to the microfluidic device substrate. Blue
and orange represent the percentages of (1 0 1)- and (1 1 0)-oriented
faces, respectively. Inset: photographs of the (1 0 1) and (1 1 0)
crystal face orientations. (b) Photographs of the time course of the
growth of lysozyme crystals in 20 and 50 μm-deep microfluidic
devices after incubation at 20 °C in an incubator for (left)
1 and (right) 24 h. Scale bars, 50 μm.
(a) Top-view
of the microfluidic device with 48 microwells. (b)
Three-dimensional perspective illustration of the microfluidic device.
The magenta area in the bottom layer represents the fluid channel,
and blue and green areas represent the vacuum channels of the control
layer. (c) Cross-sectional view of the microfluidic device. We fabricated
microfluidic devices with 10, 20, 30, and 50 μm-deep microwells.
(d) Schematic illustration and photograph of the operating process.
Lysozyme crystallization solution was pipetted onto the microfluidic
device and introduced into the microwells simultaneously using a vacuum
pump. Microwells and fluid channels were visualized using food dye.
Definitions: COP, cyclic olefin polymer; h, height; PDMS, polydimethylsiloxane;
w, width.(a) Bar graph of the distribution of the lysozyme
crystal face
orientation in relation to the microfluidic device substrate. Blue
and orange represent the percentages of (1 0 1)- and (1 1 0)-oriented
faces, respectively. Inset: photographs of the (1 0 1) and (1 1 0)
crystal face orientations. (b) Photographs of the time course of the
growth of lysozyme crystals in 20 and 50 μm-deep microfluidic
devices after incubation at 20 °C in an incubator for (left)
1 and (right) 24 h. Scale bars, 50 μm.Figure b presents
photographs of the time course of the tetragonal lysozyme crystals
of the 20 and 50 μm-deep microwells. The growth axes of the
{1 1 0} phase was similar for crystals grown in 20 and 30 μm-deep
microwells. In these microwells, the X axes of the
crystals were preferentially grown compared with the Y axes after 1 h of incubation. However, after 24 h of incubation,
the preferential growth axis changed from the Y to
the X axis in both the 20 and 30 μm-deep microwells.
In the 50 μm-deep microwell, crystals grew without any change
in growth axes. From these results, we can conclude that a difference
of only 20 μm in microwell depth supersedes supersaturation,
resulting in the observed protein crystal growth behavior. We also
assume that the large surface-to-volume ratio might affect the protein
crystal growth. Thus, the combined effect of the microspace and large
surface-to-volume ratio has a critical role, which affects protein
crystal growth even when crystallization conditions are constant.
Real-Time Measurement of Crystal Growth Kinetics in the Microwells
We attempted real-time measurement of lysozyme crystal growth kinetics
to quantitatively evaluate the critical size of the microwell for
protein crystal growth. The {1 1 0} face that was observed in the
20 and 30 μm-deep microwells was measured by LCM-DIM (Figure a).[31] The crystal growth rate in the height direction was calculated
by counting the number of interference fringes as followswhere G represents
the crystal growth rate, i is the number of interference
fringes, λ is the wavelength of the light source, n is the refraction index of the crystal, and t is
measurement time. We used a superluminescent diode with a 680 nm wavelength,
and the refraction index of lysozyme was 1.49.[34] The displacement of interference fringes in both sizes
of microwells were recorded, as shown in Movies S1 and S2 (20 and 30 μm, respectively). Figure b,c shows capture
images from Movies S1 and S2. We observed one and seven interference fringes for the
20 and 30 μm-deep microwells at 323 and 182 s, respectively.
The normal growth rates of {1 1 0} faces in the depth direction were
calculated to be 42.2 and 536 nm/min for the 20 and 30 μm-deep
microwells, respectively. The 10 μm difference in microwell
depth induced an almost 10-fold change in crystal growth rate. Figure d depicts the relationship
between lysozyme concentration and crystal growth rate of the {1 1
0} face in 3.5 and 5% NaCl solution under typical batchwise conditions,
as described by Durbin and Feher, with slight modifications.[32] In the present study, the lysozyme crystallization
solution contained 4% NaCl (0.7 M) as the precipitant and 4% (40 mg/mL)
lysozyme solution. Therefore, we estimated the growth rate of the
{1 1 0} face in conditions of 4% NaCl and 4% lysozyme solution (Figure d) to be 300–800
nm/min, which agrees with the experimental data from the 30 μm-deep
microwell. However, the growth rate of the {1 1 0} face in the 20
μm-deep microwell was considerably different from the estimated
value. From the protein concentration visualization experiment and
the calculated Gr number, the 20 μm-deep microwell
predicted to form the protein concentration gradient around the crystal.
In addition, the growth rate measurements of the {1 1 0} face and
the results of crystal orientations suggest that the crystallization
in a space smaller than 20 μm is a unique situation compared
with the other microspace environments.
Figure 4
(a) Schematic illustration
of the measurement of the lysozyme growth
rate. Lysozyme crystal growth was measured using laser confocal microscopy
with differential interference contrast microscopy (LCM-DIM). (b,
c) Capture images (from Movies S1 and S2) of lysozyme crystals grown in (b) 20 and
(c) 30 μm-deep microfluidic devices captured using the LCM-DIM
system. Interference fringes were observed depending on the crystal
growth rate. One and seven fringes were observed for the 20 and 30
μm-deep microwells at 323.47 and 182.97 s, respectively. Scale
bars, 20 μm. (d) Graph of the relationship between lysozyme
concentration and lysozyme crystal growth rate of the (1 1 0) face.
Closed triangles and closed squares represent the growth rates in
5 and 3.5% NaCl, respectively, as reported by Durbin and Feher.[32] The blue area indicates the estimated growth
rate in conditions of 4% (0.7 M) NaCl and 4% (40 mg/mL) lysozyme.
Blue and red broken lines indicate the lysozyme crystal growth rate
in the 20 and 30 μm-deep microfluidic devices in the present
study, respectively.
(a) Schematic illustration
of the measurement of the lysozyme growth
rate. Lysozyme crystal growth was measured using laser confocal microscopy
with differential interference contrast microscopy (LCM-DIM). (b,
c) Capture images (from Movies S1 and S2) of lysozyme crystals grown in (b) 20 and
(c) 30 μm-deep microfluidic devices captured using the LCM-DIM
system. Interference fringes were observed depending on the crystal
growth rate. One and seven fringes were observed for the 20 and 30
μm-deep microwells at 323.47 and 182.97 s, respectively. Scale
bars, 20 μm. (d) Graph of the relationship between lysozyme
concentration and lysozyme crystal growth rate of the (1 1 0) face.
Closed triangles and closed squares represent the growth rates in
5 and 3.5% NaCl, respectively, as reported by Durbin and Feher.[32] The blue area indicates the estimated growth
rate in conditions of 4% (0.7 M) NaCl and 4% (40 mg/mL) lysozyme.
Blue and red broken lines indicate the lysozyme crystal growth rate
in the 20 and 30 μm-deep microfluidic devices in the present
study, respectively.According to literature,
the solubility of the lysozyme in the
conditions used in the present study would be 3 mg/mL.[35] Thus, supersaturation is calculated to be 12
or 2.6 for (C – Ce)/Ce or
ln(C/Ce), respectively (C represents the concentration of the lysozyme, and Ce represents the solubility of the lysozyme at that concentration).
Suzuki et al. measured the lysozyme growth rate of
the {1 1 0} face using laser interferometry and found the growth rate
to be almost 96 nm/min at supersaturation ln(C/Ce) of 2.5.[36] The lysozyme growth
rate we recorded in the 20 μm-deep microfluidic device was slightly
slower than that reported for microgravity. The purity of the lysozyme
affects the crystal growth rate.[37,38] The crystal
growth rate of the high-purified lysozyme was larger than that of
the low-purified lysozyme. The purities of lysozyme in this study
and Suzuki et al.’s were >95 and 98.5%.
For
the purity effect, we consider that the crystal growth rate in the
20 μm-deep microfluidic device might be slower than that of
the microgravity environment studied by Suzuki et al. This suggests that our microfluidic device enabled suppression
of natural convection, creating a diffusion-controlled crystal growth
environment.We assume that the creation of controlled protein
depletion at
the crystal top-surface and reduction of solute transportation in
the microspace are major factors for the reduction of lysozyme growth
rate in the 20 μm-deep microfluidic device (Figure a,b). To the best of our knowledge,
this is the first study to provide quantitively evidence that the
crystal growth rate in a microfluidic device larger than 30 μm
is similar to that observed in batchwise crystallization conditions.
Although further investigations are required to elucidate the phenomenon,
we consider the creation of controlled-protein depletion by the microspace
and the large surface-to-volume ratio to have critical roles in the
protein crystal growth. These findings may enable the development
of novel imitated microgravity environments for crystal engineering
in biology and life science.
Figure 5
Schematic illustration of the lysozyme crystal
growth in (a) 30
and (b) 20 μm-deep microwells.
Schematic illustration of the lysozyme crystal
growth in (a) 30
and (b) 20 μm-deep microwells.Figure shows the
3D structure of the lysozyme generated from data collected from the
crystal grown in the 20 μm-deep microfluidic device, and Table shows a comparison
of crystallographic statistics. The space group and unit cell of the
lysozyme crystals in the present study are the same as those reported
for lysozyme crystals prepared using typical batchwise methods.[39] To process X-ray diffraction data, we used a
CC1/2 of around 50% as a standard value to determine the
highest resolution shell.[40] The resolution
limits were 1.43 and 1.36 Å for crystals grown in 20 and 30 μm-deep
microfluidic devices, respectively. All other statistics were equivalent
for the two crystal data sets, although the volumes were 1.5-fold
different. It should be noted that the crystal size, including thickness,
strongly affects the diffraction intensity and degradation of the
crystal due to radiation damage. In particular, the diffraction intensity
is proportional to the crystal volume. However, the lysozyme crystal
formed in the 20 μm-deep device provided diffraction data, which
was comparable with that collected from the lysozyme crystal grown
in the 30 μm-deep device. Furthermore, the 20 μm lysozyme
crystal showed a higher redundancy and lower Wilson B factor, which
indicate temperature-dependent atomic vibration, than the 30 μm
crystal. These results indicate the high reliability of the electron
density map for the 20 μm crystal.
Figure 6
(a) Three-dimensional
structure of the lysozyme generated from
the crystal formed in the 20 μm-deep microfluidic device. (b)
Three-dimensional lysozyme surface model and (c) enlarged surface
model showing the active site, hydrated water molecules (red and white
spheres for oxygen and hydrogen atoms, respectively), and hydrogen
bonds (yellow broken lines). Blue and red colors represent positive
and negative charges, respectively.
Table 1
Crystallographic Statistics of Lysozyme
Crystals Grown in the 20- and 30-μM-Deep Devices
statistics
20 μm
30 μm
space group
P43212
P43212
unit cell (Å, °)
a = b = 79.2
a = b = 78.9
c = 37.0
c = 37.0
α
= β = γ = 90°
α = β = γ
= 90°
resolution (Å)
1.43–35.45 (1.31–1.39)
1.36–35.28 (1.36–1.45)
total reflections
275,014
288,292
unique reflections
41,197
47,391
redundancy
6.7
6.1
completeness
(%)
99.9 (99.4)
99.6 (97.7)
I/σ (I)
4.2 (1.00)
11.6 (1.00)
CC1/2 (%)
98.7 (47.8)
99.8
(47.1)
Wilson B factor (Å2)
8.12
10.04
mosaicity (°)
0.136
0.104
refinement
Rwork (%)
0.220
0.199
Rfree (%)
0.237
0.232
(a) Three-dimensional
structure of the lysozyme generated from
the crystal formed in the 20 μm-deep microfluidic device. (b)
Three-dimensional lysozyme surface model and (c) enlarged surface
model showing the active site, hydrated water molecules (red and white
spheres for oxygen and hydrogen atoms, respectively), and hydrogen
bonds (yellow broken lines). Blue and red colors represent positive
and negative charges, respectively.Figure b,c shows
the structures generated from the diffraction data. We confirmed that
the negatively charged active site contained glutamic acid and aspartic
acid. Water molecules were found to be densely bonded at the active
site, forming hydrogen bonds. In total, 192 water molecules were assigned.
The crystals prepared in the 20 μm-deep microfluidic device
were easily collected by peeling off the top layer. Therefore, protein
crystallization using this device coupled with the seeding technique
enables preparation of large, high-quality protein crystals, and this
combination has been reported in several papers.[20,26] The imitated microgravity environment of the microfluidic device
will be useful like agarose gels and an efficient convection-free
geometry to perform preliminary trials for real microgravity experiments
on the International Space Station.[41,42]
Conclusions
In this study, we present a real-time analysis of protein crystal
growth rates within the microfluidic devices. We conducted quantitative
analysis of the difference in the crystal growth rate between 20 and
30 μm-deep microfluidic devices using microscopic methods and
found the rates to be 42.2 and 536 nm/s, respectively. The growth
rate of crystals in the 20 μm-deep microfluidic device was the
same as that reported for the microgravity environment. Our observations
of protein crystallization behavior and microscopic imaging as well
as the statistics of diffraction data and 3D structure modeling suggest
that a microspace smaller than 20 μm was a unique situation
compared with the other microspace environments.Microgravity
environments have attracted attention in many scientific
fields, although this is not available to many researchers. In particular,
protein crystallization in microgravity is expected to result in improved
crystal quality. However, these crystallization experiments have only
been trialed at the International Space Station. We cannot predict
the suitability of protein samples for microgravity-based crystallization
experiments, which creates a problem due to the high cost and time-consuming
process of the trials. Therefore, development of an imitated microgravity
environment would offer a user-friendly microgravity environment for
protein crystallography at the ground level. Our findings may accelerate
the development of novel imitated microgravity without the need for
any special apparatus or equipment.
Experimental Section
Materials
Hen egg-white lysozyme (>95% purity) was
purchased from Hampton Research (Aliso Viejo, CA, USA). We used lysozyme
without further purification. Sodium chloride, sodium acetate, acetic
acid, glycerol, acetone, and 2-propanol were purchased from Wako Pure
Chemical Industries, Ltd. (Osaka, Japan). Trichloro(1H,1H,2H,2H-perfuluorooctyl)silane
was purchased from Sigma-Aldrich (St. Louis, MO, USA). Polydimethylsiloxane
(PDMS; SILPOT 184 W/C) was purchased form Dow Corning Toray Co., Ltd.
(Tokyo, Japan). We purchased a SU-83010, a SU-83050, and a SU-8 developer
from Nippon Kayaku Co., Ltd. (Tokyo, Japan). Silicon wafers were obtained
from Global Top Chemical (Tokyo, Japan).
Fabrication of Microfluidic
Devices
Microfluidic devices
with normally closed valves were fabricated by a standard soft lithographic
procedure with minor modifications.[43] Silicon
wafers were washed with acetone and 2-propanol prior to making SU-8
molds. We poured SU-8 onto the silicon wafers, controlling the thicknesses
of the SU-8 layers using a spin coater (MS-A100, Mikasa Shoji, Tokyo,
Japan) to obtain 10, 20, 30, and 50 μm SU-8 layers for the fluid
layers (FL). The thickness of the control layer (CL) was 50 μm.
The SU-8-coated silicon wafers were baked onto a hot plate, and then,
photomasks (12,700 dpi, Unno Giken Co., Ltd., Tokyo, Japan) were aligned
onto the wafers and exposed to ultraviolet (UV) light using a mask
aligner (M-1S, Mikasa Shoji) to cross-link the SU-8. A non-cross-linked
SU-8 was then developed with the SU-8 developer, and the molds were
treated with trichloro(1H,1H,2H,2H-perfuluorooctyl)silane vapor. Polydimethylsiloxane
was poured onto the SU-8 molds and spin-coated to obtain 70 μm-thick
PDMS layers, which were then baked at 80 °C. The PDMS-coated
SU-8 mold for the CL and a 40 μm-thick cyclic olefin polymer
film (COP; Zeon Corporation, Tokyo, Japan) were treated with oxygen
plasma (CUTE-1MPR, Femto Science, Gwangju, Korea), and then, the COP
film was bonded to the PDMS layer on the mold. The COP-PDMS layer
was cut out from the mold and aligned to the PDMS layer of the SU-8
mold for the FL. The SU-8 mold for the FL was baked at 80 °C.
The COP-PDMS(CL)-PDMS(FL) layer was cut out from the mold and the
bottom PDMS layer covered with a 40 μm-thick COP film to create
microchannel structures. A photograph, 3D perspective view, and cross-sectional
view of the microfluidic device are shown in Figure a–c.
Protein Crystallization
Lysozyme solution was prepared
by dissolving an appropriate amount of lysozyme into 100 mM acetate
buffer at pH 4.5. The protein concentration was measured using a NanoDrop
instrument (ND-ONE-W, Thermo Scientific, Tokyo, Japan) and adjusted
to 80 mg/mL. A precipitant solution of 1.4 M sodium chloride in 100
mM acetate buffer (pH 4.5) was prepared. Lysozyme and precipitant
solutions were filtered through 0.2 μm syringe filters (Minisart
RC4 or RC25, Sartorius Stedim Biotech, Gottingen, Germany). Equal
volumes of both solutions were mixed to prepare the crystallization
solution, which was then pipetted onto the inlet of the microfluidic
device (Figure d).
The crystallization solution was introduced into the microfluidic
device using a vacuum pump; after loading into the microwells, inlets
of the fluidic and control channels were sealed with a Crystal Clear
sealing tape (HR-3-511, Hampton Research, Aliso Viejo, CA, USA). Microfluidic
devices were incubated at 20 °C in an incubator (MIR-154-PJ,
Panasonic, Osaka, Japan). Any protein crystals that formed in the
microwells were observed on an optical microscope (ECLIPSE Ti-U, Nikon,
Tokyo, Japan).
In Situ Microscopic Measurements
The concentration
profile in the microwell was measured by microscopic Raman spectroscopy
(XploRA, Horiba Co., Ltd., Kyoto, Japan). Raman spectra were collected
from samples after 12 s of irradiation (at 532 nm). The measurement
wavenumbers were 2800–3000 cm–1, and the
detection area per measurement period was 600 μm2. Measurements were carried out in a temperature-controlled room
at 20 °C. Although the supersaturation might shift slightly due
to the temperature control system, we did not observe any change of
crystals during the measurement. The lysozyme concentration profile
was obtained based on a Raman intensity at 2900 cm–1, which corresponds to the C–H stretching vibration of the
peptide backbone.[29] The protein crystal
growth rate was measured using laser confocal microscopy with differential
interference microscopy (LCM-DIM).[30,31,37,44] We measured the displacement
of the interference fringes on the (1 1 0) face of lysozyme crystals
formed in 20 and 30 μm-deep microwells to calculate the crystal
growth rate. Protein crystals were prepared in the same manner, as
described above. After several hours of incubation, we observed the
microfluidic device using the optical microscope to find the measurable
crystal by Raman spectroscopy and LCM-DIM. Then, in situ microscopic
measurements were carried out immediately.
On-Device X-Ray Diffraction
and Crystal Structure Analysis
On-device X-ray diffraction
analysis has been reported previously;
we carried out this analysis on beamline BL17A at the Photon Factory
(Tsukuba, Japan) with minor modifications.[19] Lysozyme crystals were measured at a wavelength of 1.5 Å with
a 1 s exposure time and a 1° oscillation step at 100 K with cryoprotection.
We collected 180 images of X-ray diffraction data in which data were
analyzed using XDS software and the CCP4 suite of programs.[45,46] Refinement of diffraction data was carried out using Coot based
on the Protein Data Bank model 193L.[47] Structural
models of the lysozyme were produced using PyMOL (the PyMOL Molecular
Graphics System, version 2.1., Schrödinger LLC, NY, USA). We
used a CC1/2 value of around 0.5 as the highest resolution
limit of the diffraction data.[40]
Authors: Martyn D Winn; Charles C Ballard; Kevin D Cowtan; Eleanor J Dodson; Paul Emsley; Phil R Evans; Ronan M Keegan; Eugene B Krissinel; Andrew G W Leslie; Airlie McCoy; Stuart J McNicholas; Garib N Murshudov; Navraj S Pannu; Elizabeth A Potterton; Harold R Powell; Randy J Read; Alexei Vagin; Keith S Wilson Journal: Acta Crystallogr D Biol Crystallogr Date: 2011-03-18