| Literature DB >> 35183654 |
Masatoshi Maeki1, Shuya Uno2, Ayuka Niwa2, Yuto Okada2, Manabu Tokeshi3.
Abstract
In 2021, mRNA vaccines against COVID-19 were approved by the Food and Drug Administration. mRNA vaccines are important for preventing severe COVID-19 and returning to normal life. The development of RNA-delivery technology, including mRNA vaccines, has been investigated worldwide for ~30 years. Lipid nanoparticles (LNPs) are a breakthrough technology that stably delivers RNA to target organs, and RNA-loaded LNP-based nanomedicines have been studied for the development of vaccines and nanomedicines for RNA-, gene-, and cell-based therapies. Recently, microfluidic devices and technologies have attracted attention for the production of LNPs, particularly RNA-loaded LNPs. Microfluidics provides many advantages for RNA-loaded LNP production, including precise LNP size controllability, high reproducibility, high-throughput optimization of LNP formulation, and continuous LNP-production processes. In this review, we summarize microfluidic-based RNA-loaded LNP production and its applications in RNA-based therapy and genome editing.Entities:
Keywords: Lipid nanoparticles; Microfluidic device; RNA delivery; mRNA vaccine
Mesh:
Substances:
Year: 2022 PMID: 35183654 PMCID: PMC8851889 DOI: 10.1016/j.jconrel.2022.02.017
Source DB: PubMed Journal: J Control Release ISSN: 0168-3659 Impact factor: 9.776
Fig. 1Conceptual illustration of the relationship between LNP-formation behavior and fluid dynamics.
Fig. 2Schematic illustration of LNP formation process in a microfluidic device at (a) slower and (b) faster mixing. Reprinted from [30] with the permission of the Public Library of Science.
Fig. 3(a) Time revolution of the microfluidic device for LNP production. (b) A sheath-flow (3 inlets)-type microfluidic device. Reprinted from [54] with the permission of the American Chemical Society. (c) A chaotic mixer device. Reprinted from [28] with the permission of the American Chemical Society. (d) A planar asymmetric split-and-recombine micromixer. Reprinted from [58] with the permission of the American Chemical Society. (e) The iLiNP device. Reprinted from [28] with the permission of the American Chemical Society.
Fig. 4Schematic illustration of the RNA-loaded LNP-preparation method using a microfluidic device. Introduction of the lipid/ethanol and RNA/buffer solutions into a microfluidic device.
siRNA-loaded LNPs prepared by microfluidic devices.
| Lipid | Device | Size [nm] | PDI [−] | Z potential [mV] | RNA EE [%] | Ref. | ||
|---|---|---|---|---|---|---|---|---|
| Cationic lipid/DSPC/cholesterol/mPEG2000-DMG = 2.0: 0.28: 0.52: 0.13 mg/mL | CM | 60–90 | – | – | 80 | Firefly luciferase in dual-glow HeLa cells | VII factor in mouse liver | [ |
| DLinKC2-DMA/DSPC/cholesterol/PEG-c-DMA = 40: 11.5: 47.5-x: 1 + x mol% | CM | 28–54 | > 0.1 | – | > 95 | – | VII factor in mouse liver | [ |
| YSK05/Chol/DMG-PEG = 50: 50: 1 | iLiNP | 40 | – | – | > 90 | – | VII factor in mouse liver | [ |
| CLinDMA/Cholesterol/PEG-DMG = 50: 44: 6 mol% | T-junction | 140± | – | – | 82% | – | mRNA in liver and spleen | [ |
| KC2/DSPC/Cholesterol/PEG = 50: 10: 38.5: 1.5 mol% | T-junction | 20–60 | – | – | – | – | – | [ |
| DLin-KC2-DMA/DSPC/Cholesterol/PEG = 20: 31.5: 47.5: 1 mol/mol | CM | – | – | – | – | – | – | [ |
| DMAP-BLP/DSPC/Cholesterol/PEG = 50: 10: 39.5–39.75: 0.25–5 mol/mol | CM | 27–117 | – | – | – | – | VII factor in mouse | [ |
| Dlin-MC3-DMA/DSPC/Cholesterol = 51: 10: 39 mol% DMG-PEG (a)1.4–1.5% (b) 4–5% (c) 6–8% | T-junction | (a) 58 | – | – | (a) 96 | (Cytokin in human whole blood) | (Cytokin in human whole blood) | [ |
| pPB-PEG-DSPE/DlinMC3 PEG-DMG/DSPC/Cholesterol = 1: 40: 1: 10: 48 mol% | T-junction | 110–130 | – | – | – | gp46 in NIH3T3 cells | gp46 mRNA in mouse liver | [ |
| DMAP-BLP/DSPC/Cholesterol/PEG-DSG = 40: 17.5: 40: 2.5 mol% | CM | 84.5 ± 32.5 | – | – | – | LNCaP cells | AR and PSMA mRNA | [ |
| DOPE/DSPE-PEG/Cholesterol = 13:1:13 | Original | 120.2 ± 1.4 | 0.18 ± 0.04 | −8.8 ± 1.6 | 98 ± 1 | EGFR mRNA in PC-3 cells | EGFR mRNA in mouse | [ |
| C12–200/DSPC/Cholesterol/PEG2000-PE = 50: 10: 38.5: 1.5 mol% | CM (Original) | siRNA: 82.2 ± 21.4 | siRNA: 0.066 ± 0.018 | – | siRNA: 95.4 ± 0.5 | Luciferase in HeLa cells | VII factor in mouse | [ |
| YSK05/DOPE/Cholesterol/PEG-SP94/PEG = 5: 2: 3: 1: 0.3 | iLiNP | 60.47 ± 6.9 | 0.101 ± 0.011 | −17.4 ± 5 | 94.5 ± 6.5 | Midkine gene in HepG2 cells | HCC in mouse | [ |
| DODAP/Cholesterol/HSPC/PEG-DSPE = 50: 10: 39: 1 | CM | – | – | – | > 90 | – | – | [ |
| DODMA/DOTMA/egg PC/Chol/mPEG-Chol = 40: 5: 18: 35: 2 | CM (Original) | 132.6 ± 1.6 | 0.129 | 7.3 ± 0.7 | – | Tf receptor in HepG-2 | Survivin mRNA in mouse | [ |
| Dlin-MC3-DMA/Chol/DSPC/PEG-DMG = 50: 38: 10.5: 1.5 | NanoAssembler | siRNA: 73 ± 6.04 | siRNA: 0.1 ± 0.06 | siRNA: −0.55 ± 0.1 | siRNA: 95 ± 0.01 | CD44 in CLL cells | – | [ |
| MC3/DSPC/Chol/DMG-PEG/DSPE-PEG = 50: 10: 38: 1.5: 0.5 | NanoAssembler | 129 ± 5 | 0.12 ± 0.02 | −10 ± 0.5 | 95 ± 9 | CD4 T cells | CD45 in CD4 T cells of mouse | [ |
| Dendrimer/DSPC/Cholesterol/PEG-GnCm = 50: 10: 38: 2 | CM | 50–100 | – | – | > 90 | Luciferase in HeLa cells | VII factor in mouse | [ |
| Dlin-MC3-DMA/DSPC/Chol/DMG-PEG = 50: 10: 38.5: 1.5 | NanoAssembler | 36.93 | 0.049 | – | 91.87 ± 0.4976 | SOST-mRNA in MEF | SOST gene in mouse | [ |
| DMAP-BLP/DSPC/Chol/DMG-PEG or PEG DSG = 50: 10: (39.75-x): (0.25 + x) mol% | NanoAssembler | 30–115 | – | – | – | – | VII factor in mouse liver | [ |
| EPC(eggPC)/DOTAP/DOPE = 2: 1: 1 | Original | 350–1400 | 0.1–0.4 | < 40 | – | Luciferase in HeLa cells | – | [ |
Fig. 5(a) Concept of siRNA-loaded LNP production. (b, c) Schematic illustration of microchannel design and chaotic micromixers. (d) Photograph of the microfluidic device. (e) The lipidoid-synthesis reaction described in this study. (f) Heatmap of lipidoid screening by in vitro and in vivo experiments. (g, h) Comparison of the correlation between in vitro and in vivo gene expression associated with (g) lipoplex and (h) LNPs, respectively. Reprinted from [39] with the permission of the American Chemical Society.
Fig. 6(a) Intrahepatic distribution of siRNA. Blood vessels and siRNA are colored green and red, respectively. Scale bar represents 50 μm. (b) FVII-silencing activity of the 1% and 3% PEG-LNPs. Reprinted from [56] with the permission of Elsevier. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
Fig. 7Schematic illustration of the preparation steps for lipid/PCL-PEI/siRNA (LPS) nanoparticles using a microfluidic device. Reprinted from [68] with the permission of the American Chemical Society.
mRNA-loaded LNPs produced by microfluidic devices.
| Lipid | Lipid: mRNA | Device | Size [nm] | PDI [−] | Z potential [mV] | RNA EE [%] | pKa | Ref. | ||
|---|---|---|---|---|---|---|---|---|---|---|
| CL4H6/ESM/chol/PEG-DMG (60/5/35/1.5 mol%) | mRNA/lipid = 18.3 (g/mol) | iLiNP | 66.9 | 0.129 | 6.2 | 95.1 | – | – | ICR mouse(4 weeks year), BALB/c mouse (4–5 weeks year), C.KOR/Stm Slc-Apoe (4 − 5 weeks year) | [ |
| C12–200/DOPE/Chol/C14-PEG2k (35/16/46.5/2.5 mol%) | C12–200/mRNA = 10/1 ( | CM | 102 | 0.158 | −5 | 43 | 6.96 | – | C57BL/6 mouse (18–22 g) | [ |
| X/DSPC/Chol/DMG-PEG2k (50/10/38.5/1.5 mol%) X: selected from library | – | CM | 86.2 ± 1.7 | 0.04 ± 0.06 | – | 97.5 ± 0.2 | 6.56 ± 0.13 | – | CD-1 mouse (18–22 g), Sprague-Dawley rat (225–250 g), Naive cynomolgus monkeys (2–4 years old, 2–6 kg) | [ |
| MC3/DSPC/Chol/DMG-PEG2k (50/10/38.5/1.5 mol%) | – | CM | 80–100 | – | – | ≧ 90 | – | HeLa | BALB/c mouse (5–8 weeks old), Ferret (13–15 weeks old), Naive cynomolgus monkeys (2–4 years old, 2–6 kg) | [ |
| X/DSPC/Y/DMG-PEG2k (50/10/38.5/1.5 mol%) X,Y: selected from library | N/P = 5.67 | CM | – | – | – | – | – | HeLa | – | [ |
| Selected from library | Total lipid/mRNA = 40/1 ( | CM | – | – | – | – | – | – | C57BL/6 mouse (18–20 g) | [ |
| OF-Deg-Lin/DOPE/Chol/C14-PEG2k (35/16/46.5/2.5 mol%) | – | CM | 75 ± 10 | 0.197 | – | – | 5.7 | – | C57BL/6 mouse (18–22 g) | [ |
| APE/DOPE/Chol/C14-PEG2k (50/25/23.5/1.5 mol%)APE:selected from several types | N/P = 8 | CM | 65–100 | 0.136–0.151 | −2.1–10 | 93–98 | – | HeLa | C57BL/6 mouse (18–22 g) | [ |
| C12–200/DOPE/Chol/C14-PEG2k (35/16/46.5/2.5 mol%) | – | CM | 80± | – | – | 55–65 | – | HeLa | C57BL/6 mouse (16–20 g) | [ |
| C14–4/DOPE/Chol/C14-PEG (35/16/46.5/2.5 mol%) | – | CM | 65.19–70.17 | 0.176–0.189 | – | 86.3–92.53 | 6.143–6.505 | Jurkat cell, Nalm-6 cell | – | [ |
| X/DSPC/Chol/DMG-PEG2k (50/10/38.5/1.5 mol%) X: selected from library | – | CM | 75–95 | – | – | 69–100 | 6.6–6.9 | – | BALB/c mouse (5–8 weeks old), CD-1 mouse, Sprague-Dawley rat, Naive cynomolgus monkeys (2–5 years old, 2–3 kg) | [ |
| X/DSPC/Chol/DMG-PEG2k (50/10/38.5/1.5 mol%) X: N/A | – | CM | 78 ± 3.5 | 0.15 ± 0.03 | – | 95.8 ± 0.5 | – | Human fibroblasts | CD1 mouse | [ |
| X/DSPC/Chol/DMG-PEG2k (50/10/38.5/1.5 mol%) X: N/A | N/P = 5.67 | CM | 80–100 | – | – | ≧ 90 | – | HeLa | mouse, rabbit, non human primates | [ |
| DMAP-BLP/DSPC/Chol/DMG-PEG2k (50/10/38.5/1.5 mol%) | – | CM | 80–100 | – | – | ≧ 90 | – | K562 cell, Vero cell | AG129 mouse, C57BL/6 mouse, BALB/c mouse (8 weeks old) | [ |
| ATX/DSPC/Chol/DMG-PEG2k (50/7/40/3 mol%) | – | CM | N/A | – | – | N/A | – | – | CD-1 mouse, C57Bl6 mouse (6–8 weeks old), BALB/c mouse (7 weeks old) | [ |
| X/DOPE/Chol/C14-PEG2k (35/16/46.5/2.5 mol%) X: selected from library | – | CM | 82.5–135.2 | – | – | 74.0–98.0 | 5.05–7.14 | Human dendritic cells | BALB/c mouse, C57BL/6 mouse | [ |
| TT3/DOPE/Chol/DMG-PEG2k (20/30/40/0.75 mol%) | – | CM | 99–178 | < 0.2 | ≧ 0 | 15–82 | – | Hep3B cell | C57BL/6 mouse (6–8 weeks old) | [ |
| Ionizable lipid/DSPC/Chol/DMG-PEG2k or pSar (40/10/50-x/x mol%) | N/P = 4 | CM | PEG: 90 | < 0.25 | – | – | – | HepG2 | BALB/C mouse | [ |
| TT3/DOPE/Gd-DTPA-BSA/Chol/DMG-PEG2k (20/12/18/40/0.75 mol%) | – | CM | Gd18: 110± | – | 6± | 91 | – | Hep3B | C57BL/6 mouse (6–8 weeks old) | [ |
| MC3/DSPC/Chol/DMPE-PEG2k (50/10/38.5/1.5 mol%) | N/P = 3 | CM | 81–87 | 0.020–0.13 | – | 95–98 | – | – | – | [ |
| Ionizable lipid/DSPC/Chol/DMG-PEG2k (40/10.5/47.5/2 mol%) | Ionizable lipid/mRNA = 23/1 ( | CM | Lipid14: 50± | 0.2 ± | – | – | – | VeroE6 cell | BALB/c mouse (6–8 weeks old) | [ |
Fig. 8(a) Comparison of luciferase-expression efficiency between the original and optimized LNP formulations (C-35). (b) Biodistribution images of luciferase expression for the original and optimized mRNA-loaded LNPs. Reprinted from [81] with the permission of Elsevier.
Fig. 9(a) Biodistribution of luciferase expression and (b) spleen-selective luciferase expression by FLuc mRNA-loaded OF-Deg-Lin LNPs. (c) Biodistribution of non-translating Cy5 mRNA delivered by OF-Deg-Lin LNPs. (d) Delivery of non-translating Cy5 mRNA-loaded LNPs to the liver was ~100-fold higher as compared with other organs. Reprinted from [85] with the permission of Wiley-VCH.
Fig. 10(a) LNPs used for SORT. (b) Effect of cationic lipid (DOTAP) molar ratio on lung-targeted delivery using 5A2-SC8 SORT LNPs. (c, d) Importance of a cationic lipid (DOTAP) on lung-targeted delivery and luciferase expression. (e) Induction of mRNA delivery of an anion SORT molecule (18PA) to the spleen. (f) Luciferase expression in major organs administrated by D-Lin-MC3-DMA SORT LNPs and C12–200 SORT LNPs. (g) Detailed lipid formulations of SORT molecules. Reprinted from [81] with the permission of Springer Nature Publishing Group.
RNP-loaded LNPs prepared by microfluidic devices.
| Lipid | Device | Size [nm] | PDI [−] | Z potential [mV] | Cargo | RNA EE [%] | Ref | ||
|---|---|---|---|---|---|---|---|---|---|
| ZA3-Ep10 (zwitterionic amino lipid)/cholesterol/PEG-lipid = 100/77/1 mol/mol | NanoAssemblr | – | – | – | Cas9-mRNA/sgRNA | – | HeLa-Luc | [ | |
| TT3 lipids/cholesterol/DOPE/DMG-PEG2K = 15/25/45/0.75 mol% | NanoAssemblr | – | – | – | Cas9-mRNA/sgRNA | – | HEK293-EGFP | HBV DNA, | [ |
| MPA-A(Ab) (biodegradable lipidlike compounds)/DOPE/cholesterol/DMG-PEG2K = 20/30/40/0.75 mol/mol | NanoAssemblr | 119〜184 nm | <0.3 | – | Cas9-mRNA/sgRNA | <94 | 293 T-EGFP | Xenograft model (293 T-EGFP) | [ |
| LP01 lipid (biodegradable, ionizable lipid)/cholesterol/DSPC/DMG-PEG2K = 45/44/9/2 mol% | NanoAssemblr | 105 | 0.06 | – | Cas9-mRNA/sgRNA | 97 | Mouse primary hepatocytes | [ | |
| Lipid8 (ionizable lipid)/cholesterol/DSPC//DMG-PEG/DSPE-PEG = 50/10.5/38/1.4/0.1 mol/mol | NanoAssemblr | 79.3 ± 1.7 | 0.085 | 7.6 ± 0.4 | Cas9-mRNA/sgRNA | 90< | HEK293-GFP | [ | |
| ssPalms (self-degradable ionizable lipidlike compounds)/DOPC/cholesterol = 52.5/7.5/40 with additional 3 mol% of DMG-PEG2K | NanoAssemblr | 58.8 | 0.11 | −6.0 | Cas9-mRNA/sgRNA | 94 | – | [ | |
| 306-O12B (bioreducible lipidoid)/cholesterol/DOPC/DMG-PEG = 50/38.5/10/1.5 mol% | NanoAssemblr | 110 | – | – | Cas9-mRNA/sgRNA | – | – | [ | |
| C12–200 (lipidoid)/cholesterol/C14PEG2000/DOPE = 50/20/10/10/10 in a weight ratio | Chaotic Mixer | 120 | – | – | Cas9-mRNA | – | 293 T-GFP | [ | |
| cKK-E12 (ionizable lipid)/cholesterol/C14-PEG 2000/DOPE = 35/46.5/2.5/16 mol/mol | Chaotic Mixer | – | – | – | Cas9-mRNA/sgRNA | – | 293 T-GFP | [ | |
| Core: PLGA/DOTAPShell: DOTAP/cholesterol/DOPE/DSPE-PEG2K = 4.4/0.96/4.7/1.7 in a weight ratio | Original Device + Pipetting | – | – | – | Cas9-mRNA/sgRNA-cationic LNP complex | – | B16 | – | [ |
| (a) CL4H6/DOPE/chol = 40/20/40 with additional 2 mol% of DMG-PEG2K(b) CL4H6/DOPE/= 50/50 with additional 2 mol% of DMG-PEG2K | iLiNP Device (2 inlets, 3 inlets) | (a) 219.5 | (a) 0.083 | (a) −0.85 | RNP-ssON complex | (a) 84.4 | HeLa-GFP | – | [ |
Fig. 11Non-viral CRISPR/Cas9 genome editing using zwitterionic amino lipid nanoparticles (ZNPs). (a) Schemes of Cas9 mRNA and sgRNA co-delivery and evaluation. (b) Comparison of tdTomato protein expression in organs between untreated mice and ZNP-administered mice. (c) Confocal fluorescence microscopy images of liver, kidney, and lung tissues. Reprinted from [101] with the permission of Wiley-VCH.
Fig. 12(a) Schematic illustration of RNP-loaded LNPs using the iLiNP device. (b) DNA-cleavage activity of Cas9 before and after introduction into the iLiNP device. (c) Schematic illustration of the three-inlet iLiNP device for RNP-loaded LNP preparation. Reprinted from [34] with the permission of Elsevier.