Anna Canela-Xandri1, Mercè Balcells1, Gemma Villorbina1, Paul Christou2,3, Ramon Canela-Garayoa1. 1. Department of Chemistry, University of Lleida-Agrotecnio Centre and DBA center, Av. Alcalde Rovira Roure, 191, 25198 Lleida, Spain. 2. Department of Crop and Forest Sciences, University of Lleida-Agrotecnio Center, Av. Rovira Roure 191, 25198 Lleida, Spain. 3. ICREA, Catalan Institute for Research and Advanced Studies, Passeig Lluıís Companys 23, 08010 Barcelona, Spain.
Abstract
Crude glycerol (C3H8O3) is a major by-product of biodiesel production from vegetable oils and animal fats. The increased biodiesel production in the last two decades has forced glycerol production up and prices down. However, crude glycerol from biodiesel production is not of adequate purity for industrial uses, including food, cosmetics and pharmaceuticals. The purification process of crude glycerol to reach the quality standards required by industry is expensive and dificult. Novel uses for crude glycerol can reduce the price of biodiesel and make it an economical alternative to diesel. Moreover, novel uses may improve environmental impact, since crude glycerol disposal is expensive and dificult. Glycerol is a versatile molecule with many potential applications in fermentation processes and synthetic chemistry. It serves as a glucose substitute in microbial growth media and as a precursor in the synthesis of a number of commercial intermediates or fine chemicals. Chlorinated derivatives of glycerol are an important class of such chemicals. The main focus of this review is the conversion of glycerol to chlorinated derivatives, such as epichlorohydrin and chlorohydrins, and their further use in the synthesis of additional downstream products. Downstream products include non-cyclic compounds with allyl, nitrile, azide and other functional groups, as well as oxazolidinones and triazoles, which are cyclic compounds derived from ephichlorohydrin and chlorohydrins. The polymers and ionic liquids, which use glycerol as an initial building block, are highlighted, as well.
Crude glycerol (C3H8O3) is a major by-product of biodiesel production from vegetable oils and animal fats. The increased biodiesel production in the last two decades has forced glycerol production up and prices down. However, crude glycerol from biodiesel production is not of adequate purity for industrial uses, including food, cosmetics and pharmaceuticals. The purification process ofcrude glycerol to reach the quality standards required by industry is expensive and dificult. Novel uses for crude glycerolcan reduce the price of biodiesel and make it an economicalalternative to diesel. Moreover, novel uses may improve environmental impact, since crude glycerol disposal is expensive and dificult. Glycerol is a versatile molecule with many potential applications in fermentation processes and syntheticchemistry. It serves as a glucose substitute in microbial growth media and as a precursor in the synthesis of a number ofcommercial intermediates or fine chemicals. Chlorinated derivatives ofglycerol are an important class of such chemicals. The main focus of this review is theconversion ofglycerol to chlorinated derivatives, such as epichlorohydrin and chlorohydrins, and their further use in the synthesis of additional downstream products. Downstream products include non-cyclic compounds with allyl, nitrile, azide and other functional groups, as well as oxazolidinones and triazoles, which are cyclic compounds derived from ephichlorohydrin and chlorohydrins. Thepolymers and ionicliquids, which use glycerol as an initial building block, are highlighted, as well.
Society currently faces the twin challenge of resource depletion and waste accumulation. This challenge leads to a rapid increase in thecosts of raw materials and waste disposal, which is subject to restrictive and burdensome legislation. Thus, environmental pollution and waste accumulation are key factors in valorising biomass in the transition to a low-carbon economy society and the decarbonization ofcarbon-intensive sectors. An essentialcomponent of this valorization is the “zero-waste” concept [1,2,3].Efficient use of biomass as a source of fine chemicals will play an important role in sustainable development and mitigating global warming [4,5].Biomass can also be used to obtain biofuels such as bioethanol, biomethane and biodiesel [6,7,8,9]. Replacing fossil fuels with renewable resources will lead to the reduction of waste accumulation by revaluating industrial by-products and reducing resource depletion [10,11]. Moreover, rising crude oil prices have stimulated interest in developing alternative renewable biofuels in the recent past. More recently, however, oil prices have collapsed; it is unclear what the impact of this might be on thecontinuing use of biofuels, particularly if oil prices remain low indefinitely.Biodiesel can be produced from many renewable sources. These include vegetable oils and animal fats. The process usually involves transesterification ofacylglycerides into fatty acid methyl esters (FAME), with glycerol (C3H8O3) as the major by-product. On a molar basis, one mole ofglycerol is produced for every three moles ofFAME. Hence, 10% of the initialacylglycerides are roughly converted to glycerol. Crude glycerol resulting from the biodiesel industry becomes, itself, a source of biomass. Glycerol is a versatile molecule with many potential applications [12,13,14,15,16,17,18]. In fact, novel uses ofglycerol may be instrumental in making biodiesel a competitive alternative fuel to petroleum-based fuels.Pure glycerol is physiologically innocuous, and it is currently used in a large variety of applications, primarily in thecosmetic, food and pharmaceutical industries. However, the use ofglycerol in these industries is limited by strict physical, chemical and biological requirements. Requirements that crude glycerol resulting from biodiesel production does not meet [19]. In 2011, it was estimated that two million tons (or just 40%) of a totalof 5.1 million tons ofglycerol were used [19]. However, the volume ofglycerol has been steadily increasing because global biodiesel production has been growing in recent years. It is estimated that the biodiesel production could reach 41 Mm3 in 2022 [19], considering the 9.3% year increase in world glycerol production between 2008 and 2012. Thus, theglycerol market is becoming a bottleneck on biodiesel production [19,20].Glycerolcan be used as both an energy source and a platform chemical. Direct pyrolysis [21], direct combustion and hydrogen production are usual processes where crude glycerolcan be used as energy source [22]. However, glycerol high viscosity hinders flow spraying, pumping and flame stability. Uncontrolled burning produces acrolein (2-propenal), an unsaturated aldehyde with severe detrimental effects on thehumanhealth [19]. Moreover, hydrogen preparation from crude glycerol involves high production costs [23,24,25,26]. The transformation ofglycerol into fine chemicals can be performed by chemical and biological processes. However, most of these glycerol derivatives are currently produced by expensive processes, and therefore their utilization on an industrial scale is still limited [27]. Glycerolcan be converted into more complex intermediates and products through a number of different chemical reactions. Figure 1 shows the most reactions in which glycerolcan be involved as a building block [28]. Despite the large number of theoretical possibilities, in practice, there are two possible areas to use up the large amount ofglycerol produced by the biodiesel industry: as feedstock for commodity chemicals [29,30,31,32,33,34], or for producing oxygenated additives for fuels [27,35,36,37,38]. As an example, glycerolcan be thermochemically converted to propylene glycol [29,30,31] and acrolein; the latter can be oxidized to acrylic acid [39,40,41]. Glycerolcan be esterified to acylglycerides and glycerol carbonates [42]. It can also be used to prepare chlorinated derivatives. Synthetic pathways to chlorhydrines have been described, many of them leading to a mixture of isomers [32,34,43,44,45]. These products exhibit some degree oftoxicity [46,47,48,49]. As an alternative, the authors’ research group has described the synthesis ofchlorohydrin esters by using crude glycerol and different fatty acids. These esters are less volatile than thecorresponding chlorohydrins, which, in principle, reduce their toxicity as chemical reagents [50].
Figure 1
Reactions in which glycerol is used as a building block to make more-complex molecules [51].
Glycerol is also involved in biological transformations. Crude glycerol is a suitable feedstock in microbial fermentation. It has been used for the production ofsuccinic acid, using thebacterium Anaerobiospirillum succiniciproducens [52] and citric acid, using theyeastYarrowia lipolytica. The efficiency of this yeast in converting crude glycerol to citric acid is similar to that from glucose [53]. Crude glycerol has also been used as carbon source to obtain vitamin K2 [54] and erythritol [55].The main objective of this review is to highlight the use ofcrude glycerol as starting material for chlorinated intermediates and end products. In particular, we discuss the state-of-the-art in several processes for the synthesis of these compounds, with emphasis on the improvements made in the last two decades. Firstly, the manuscript describes the synthetic methods for chlorinated derivatives ofglycerol. The further transformation ofchlorinated derivatives in additional downstream products is also described. The more recent contributions of the authors’ research group in the application ofchlorinated derivatives ofglycerol are also presented. Finally, some future perspectives of these compounds and the evolution of the biodiesel and other related industries are discussed.
2. From Glycerol to Synthetic Intermediates
2.1. Synthesis of Chlorohydrins by Glycerol Hydrochlorination
An application ofglycerol that has attracted significant attention is the production ofchlorohydrins [32,34,43,44,51,56,57,58]. Figure 2 shows the synthesized chlorohydrins, using this approach.
Figure 2
Syntesis of DCH by two-step glycerol hydrochlorination.
Table 1 shows thecurrent approaches to synthesize dichlorohydrins (DCH) by the hydrochlorination ofglycerol [12,32,34,43,44,51,59,60,61]. Moreover, some approaches have been described where crude glycerol was used because the purification ofglycerol involves high costs and is not economically feasible for small- and medium-size plants [62,63]. Crude glycerolchlorination should represent an economic advantage over the traditionalpropylene-based process, as thecost of this glycerol is minimal [64,65].
Table 1
Effect of several conditions on the synthesis of DCH.
Reagents
Catalyst
P (atm)/T (°C)
Procedure
Reaction Period
1,3-DCH (Yield %)
Comments
Ref.
HCl(g) +wet glycerol(9%)
Acetic acid (5%)
7.5/110
Batch (glycerol)Continuous (HCl)
4
93% DCH(46:1)(1,3-DCH:2,3-DCH)
HCl pressure has a great effect on glycerol consumption rate and product distribution.
[44]
HCl(g)+glycerol
Acetic acid (0–50%)
0.25–1/105
Semibatch
3
N.P.
Non-catalytic hydrochlorination is a major inconvenient at high temperatures...
[43]
HCl(g)+glycerol
Propionic acid 8%
1/100
Batch(glycerol)Continuous (HCl)
3
41%
No correlation between the acidity strength of the catalyst and the reaction activity was demonstrated.
[32]
HCl (g)+glycerol
Hexanoic acid (5%)
7.5/110
Semibacth
3
N.P.
[61]
HCl(g)+glycerol
Carboxylic acid studied
N.P.
Batch(glycerol)Continuous (HCl)
N.P.
N.P.
Correlation between catalyst pKa value and its selectivity toward mono- (pKa < 3) or dichlorinated (pKa > 4) compounds was found.
[34]
N.P., not provided; DCH, dichlorohydrins; MCH, monochlorohydrins.
The most prevalent synthetic procedures for glycerolchlorination [66,67] are based on the reaction ofglycerol with an aqueous solution ofhydrochloric acid [34,56,68,69,70,71,72,73]. The synthetic process has been scaled up to an industrial scale [74,75]. However, this process has a number of disadvantages, such as the loss of thecatalyst at high reaction temperatures (due to its low boiling point) and the production ofwater, which causes an increase in the reaction time and makes it difficult to separate the end products.This reaction can be carried using glycerol and gaseous HCl. The resulting mixture of isomers has been investigated in great detail [76,77,78]. The reaction is carried out isothermically, allowing thecontrol of side reactions [44].In the first step, monochlorohydrins (mainly 1-monochlorohydrine, 1-MCH, and small amounts of2-monochlorohydrine, 2-MCH) are obtained by the nucleophilic substitution of OH by Cl. Moreover, 1-MCH is favored by a kineticcontrol of the process [79]. In a subsequent hydrochlorination reaction, monochlorohydrins are converted to dichlorohydrins (mainly 1,3-dichlorohydrins, 1,3-DCH, and small amounts of1,2-dichlorohydrins, 1,2-DCH) (Figure 2). This mixture reach on 1,3-DCH is very interesting in the preparation ofepichlorohydrin, as is discussed below.These reactions are catalyzed by short carboxylic acids, usually acetic acid. Depending on theHClconcentration, the reaction can lead to theMCH isomers or to theDCH isomers. The ratio between MCH and DCH depends on the reaction conditions. Santacesaria et al. have already reviewed that process and have summarized the studies in terms ofcatalysts, reaction process, mechanism and kinetics, and reactors and processes used [51].
2.2. Synthesis of Epichlorohydrin
Epichlorohydrin (ECH) is a chemical used in the production of synthetic elastomers, sizing agents for the papermaking industry, epoxyresins and plasticizers [34,44,51,80]. Some pheromones, anisomycin, propranolol analogues and β-blockers also have ECH as an intermediate [81,82]. Moreover, enantiopure ECH is an important intermediate for the production of optically active pharmaceuticals, such as atorvastatin and L-carnitine, and the preparation of ferroelectric liquid crystals [83].Industrial methods to synthesize ECH include the use of a mixture of1,2-DCH (70%) and 1,3-DCH (30%) (Figure 3). This is a disadvantage of the process, since 1,2-DCH is much less reactive than 1,3-DCH [32,33,34,51]. This mixture is currently obtained by propylenechlorination. Thealkali treatment of this mixture yielded ECH [44]. ECHcan also be obtained by theallyl acetate method. Allyl acetate is hydrolyzed to allyl alcohol, which is chlorinated [44,45]. Both methods are based on theoil industry, since the starting materials are obtained from refinery processes [78]. An additional disadvantage of the process is that the raw materials, such as propylene and chlorine, are flammable and toxic, respectively [61]. These factors have prompted the search for alternative procedures based on sustainable methods and renewable raw materials to synthesize ECH [44].
Figure 3
ECH synthesis by alkali treatment of 1,3-DCH.
Severalchemical and biological approaches [84,85,86] have been suggested as alternatives to prepare ECH [86] from chlorohydrins.
2.2.1. Enzymatically Catalyzed Synthesis of ECH
The intramolecular nucleophile displacement ofvicinal halohydrins to thecorresponding epoxidescan be catalyzed by halohydrin dehalogenases (HHDHs, HheC and EC 4.5.1.X) from microbial origin [87,88,89]. However, a number of studies reported that the biotransformation of1,3-DCH into ECH by recombinant Escherichia coli expressing halohydrin dehalogenase is limited by product inhibition, one of the reasons for the low ECH productivity [90]. Zou et al. proposed a resin-based ISPR biocatalytic process to avoid this inhibition [90]. The method consists in the addition ofHZD-9 macroporous resin. HZD-9 improved the overall productivity of the process yielding 88% ofECH (Table 2, entry 2.2) [90]. This high yield demonstrated that this method was an effective way to eliminate product inhibition. Alternatively, halohydrin dehalogenases insensitive to product inhibition have been described [85,91,92]. Thus, S-ECH was produced in good enantiomeric excess (92.3% ee) and 92% yield, using a HheC mutant (Table 2, entry 2.4) [91]. Improved ee (99%) and similar yield (92%) were achieved by using halohydrin dehalogenases (HHDHs) coupled to epoxide hydrolases (EH) (Table 2, entry 2.5) [91]. The production ofECH was also described by using a novel HHDHTm, from Tistrella mobilis ZJB1405 (cloned and over-expressed in E. coli), with a 75% yield, but with low enantioselectivity compared to other reported HHDHs (Table 2, entry 2.1) [92]. In addition, HheC in presence ofNO2allowed the synthesis of R-ECH with high ee (99%) but low yield (41%) (Table 2, entry 2.3) [85]. An alternative method for preparing chiralECH is the kinetic resolution of its racemate by epoxide hydrolases (EH), which catalyze the opening of theepoxide ring to thecorresponding diol in the presence ofwater [93,94]. It should be noted that HHDH produces mainly S-ECH and recombinant EH produces R-ECH. As an example, Kim et al. performed the resolution ofR,S-ECH by using recombinant EH, yielding enantiopure (100% ee) R-ECH (Table 2, entry 2.6) [95]. Lee et al. prepared R-ECH with almost similar yield (28.5%) and ee (99%) [96]. Jin et al. improved the yield (42.7%) (Table 2, entry 2.8) but reported substrate and product inhibition when the substrate concentration was higher than 320 mM [84]. It should be highlighted that 50% is the highest yield that can be achieved when performing kinetic resolution of a racemate.
Table 2
ECH synthesis using biotechnological approaches.
Entry
Enzyme Type
Enzyme from/Mutant
Isomer
ee (%)
Yield (%)
Comments
Ref.
2.1
HHDH
Tistrella mobilis ZJB1405(E. coli)
S-ECH
N.P.
75
Alkaline pH, 45 °C
[92]
2.2
HHDH
E.coli BL21(DE3)
ECH
N.P.
88.3
HZD-9 resin at 10% (w/v)
[90]
2.3
HHDH
Agrobacterium radiobacter
R-ECH
99
41
NO2, pH5, 37 °C, 18 min
[85]
2.4
HHDH
P175S/W249P
S-ECH
92.3
93.2.
pH = 10
[91]
2.5
HHDH + EH
N.P.
S-ECH
99
91.2
Enzyme combination
[91]
2.6
EH
Pichia pastoris harboring the Rhodotorula glutinis EH
R-ECH
100
26.4
[95]
2.7
EH
N.P.
R-ECH
99
28.5
[96]
2.8
EH
A. radiobacter
R-ECH
≥99
42.7
Subtract and product inhibition
[84]
N.P., not provided.
2.2.2. Chemical Synthesis of ECH
Thechemical synthesis ofECH from dichlorohydrins has been studied extensively. Typically, 1,3-DCH and 1,2-DCHcan be transformed into ECH by dehydrochlorination in the presence ofalkali hydroxides. Alkaline hydroxides increase the nucleophilicity of OH, which produces theepoxide by substituting one of thechlorines. This reaction is very fast and requires special attention due to the easy occurrence of side reactions.Various studies (Table 3) have been devoted to the reaction conditions. Thecomposition of the reactive mixtures was studied [97], concluding that 1,2-DCH is much less reactive than 1,3-DCH, although primary alkyl alcohols are more acidic than secondary alkyl alcohols. The influence of the reactor on the reaction kinetics [98,99] and of thecation on the1,3-DCHdehydrochlorination [59,61,97,100] was also studied.
Table 3
ECH synthesis using basic catalysts.
Reagent
Catalyst
Reactor System
Temperature (°C)
Yield %
Ref.
1,3-DCH
NaOH
Continuous millireactor
30–70
50–99
[59]
1,3-DCH:1,2-DCH(98:2)
Ca(OH)2:CaCO3:H2O(96:4:1, w/w%)
Pre-reactor/reactorStripping column
51/64
85–90
[98,102]
1,3-DCH: 1,2-DCH
NaOH
Microreactor
50–80
92
[97]
1,3-DCH
Ba, Ca and Ba/γ-Al2O32
Fixed-bed reactor
150–300
10–90
[101]
1,3-DCH:1,2-DCHAqueous (5–10 wt%)
Heterogeneous hydrotalcite
Continuous-flow fixed-bed
200
60
[60]
N.P., not provided.
Lari et al. carried out dehydrochlorinationofDCH in the gas phase, in the presence of mixed heterogeneous oxide prepared from hydrotalcite ofAl and Mg, which allowed yields ofECH up to 60% [60]. However, this is the lowest yield compared to other chemical processes (Table 3). Alternatively, solid catalysts were prepared by the equivalent-volume impregnation method, using γ-Al2O3 as a carrier, whereas nitrates and chloridesof the three alkaline earth metals (Mg, Ca and Ba) were employed as precursors. Under optimized conditions, a 90% yield was achieved by using 10BaO/γ-Al2O3 at 270 °C [101]. Chemical reactions can provide ECH with yields up to 99%, a value slightly higher than the best yield obtained using HHDH+HE [91]. The use of this biotechnological approach allows the synthesis of theS-ECH enantiomer with a 99% ee. In addition, the biotechnological approaches avoid the presence of by-products, such as chloroacetone, glycidol, diglycidyl ether and polyglycerols, that are very usual whenECH is synthesized by using thechemical approaches. Moreover, the use ofalkaline hydroxides leads to a large amount ofsalt wastes, thus compromising the sustainability of the technology. Nevertheless, chemical approaches allow working in higher reagent concentration than biotechnological approaches, a usual drawback of the biotechnological approaches from an industrial point of view.
2.3. Sinthesis of Dichloropropyl Esters from Glycerol
The one-pot synthesis ofchlorinated derivatives by using crude glycerol or other polyols as starting materials and chlorotrimethylsilane (CTMS) was described by the authors’ research group (Figure 4) [103]. These chlorinated derivatives showed no effect over fungi and bacteria in preliminary studies, (unpublished results), indicating that these compounds are less toxic than the parent chlorohydrins. Consequently, they could be used instead of1,3-DCH in some equivalent reactions.
Figure 4
Synthesis of chlorohydrin ester, using carboxyl derivatives, glycerol and CTMS as reagents.
Thealkylchain structure of thecarboxylic acid had a clear influence on the regioselectivity of the reaction. Long chains increased the regioselectivity toward the α-chloroalkyl and 1,3 dichloroprop-2-yl radicals, whereas short chains and electron withdrawing substituents on the α carbon reduced regioselectivity [104]. An increase in the degree of substitution of functional groups with α-electron donors led to an increase in the regioselectivity of the reaction [79]. Regioselectivity decreased with increasing temperature, which indicated a kineticcontrol of the process [105].The synthesis ofchlorohydrin esters from glycerol using an ionic liquid as a solvent and hydrated aluminum chloride as a source ofchlorine was also described [106]. This approach allowed the use of hydrated aluminum chloride as a chlorine source, avoiding the use ofCTMS, a more expensive reagent. Alkyl and aryl acids were used to synthesize chlorohydrin esters, although yields largely depended on thecarboxylic acid used. Nevertheless, thecorresponding 1,3-dichloro-2-propyl ester was always the main regioisomer (Figure 5).
Figure 5
Synthesis of dichloropropyl esters from glycerol and a carboxylic acid, using an ionic liquid.
3. From Building Blocks to End Products
3.1. Synthesis of Non-Cyclic Compounds
3.1.1. Synthesis of Allyl Esters
The synthesis ofallyl fatty esters by using various fatty materials (soy oil, frying oils, palm oil, waste animal fats, etc.) and crude glycerol was described by the authors’ research group (Figure 6). Allyl esters were prepared through a two-step reaction, using both conventional and microwave heating [79]. The first step consisted of the synthesis ofchlorohydrin esters, as described above. The second step was a Finkelstein-rearrangement–elimination reaction induced by NaI. The reactions were carried out by using butanone [107] or BuOH [79], two solvents that allowed the substitution of a chlorine atom by one iodine atom. Subsequently, the necessary acyl rearrangement and halide elimination took place. The reaction was performed by using conventional or microwave heating. Conventionalheating yielded better conversion rates (about 90%, except for oliveoil and cocoa industry wastes). Although microwave heating showed a lower conversion rate, and a dark colour was observed in crude products (suggesting degradation), the second step was completed in only 25 min, whereas conventionalheating required 48 h [50].
Figure 6
Synthesis of allyl fatty esters, using various fatty materials. Step 1: Conventional heating at 115 °C/48 h and microwave (MW) were 225 °C, 300 W, 17 atm for 3h. Step 2: Conventional heating was 115 °C/48 h, and MW was 150 °C for 25 min.
Severalcompounds containing an allyl group are biologically active as insecticides, acaricides and insect repellents [108,109,110]. Allyl fatty acids esters have been suggested as wood preservatives against termites [111].In addition, an ovicidal effect against Cydia pomonella (L.) was described for allyl carboxylates [112]. Another application ofallyl ester mixtures of higher fatty acids is in polymer synthesis. Highly effective and generally useful copolymers have been prepared from allyl esters [113].
3.1.2. Synthesis of Nitrile Derivatives
Using halohydrin dehalogenase (HheC) from Agrobacterium radiobacter, 1,3-DCH or R,S-ECH was used to prepare S-4-chloro-3-hydroxybutanenitrile (S-CHBN) (Figure 7). The synthesis ofS-CHBN from R,S-ECH yielded a modest enantiomeric excess, whereas the use of1,3-DCH as substrate led to S-CHBN, with 97.3% ee after pH optimization. S-CHBN was also prepared from 1,3-DCH, with an 86% yield and a 97.5% ee in 1 h, using W249F a HheC mutant constructed by site-directed mutagenesis [114].
Figure 7
Continuous synthesis of (S)-4-chloro-3-hydroxybutanenitrile (S-CHBN) from 1,3-DCH and NaCN catalyzed by halohydrin dehalogenase (HheC).
The enantiomer R-CHBN was synthesized from 1,3-DCH by using recombinant HheB from Corynebacterium sp. N-1074. The final yield was 65%, and the product had an ee of 95.2% [115].ChiralC4 compounds are synthetic units useful for the production of various pharmaceuticals and chiralpolymers [116]. As an example, S-CHBN is used as a precursor ofatorvastatin, a cholesterol-lowering drug [114].
3.1.3. Synthesis of Azide Derivatives
Synthesis of Diazides
To prepare thecorresponding diazide derivatives, 1,3-Dichloroprop-2-yl esters were used (Figure 8) [117,118]. The substitution process was carried out by using a conventional methodology to prepare azides [119]. The reaction of1,3-dichloroprop-2-yl ester with NaN3 (Figure 8, See Supplementary Materials Section 1.1.2) yielded 1,3-diazidoprop2-yl esters (70–86% yield), which can be used as crude material for further reactions.
Figure 8
Synthesis of azides from glycerol and carboxylic acids.
Synthesis of Mononoamide Derivatives
The synthesis of nine monoamides from crude glycerol and carboxylic acids (C8-C18) was described by the authors’ research group [120]. Diazides were synthesized through the pathway shown in Figure 8. Diazides were reduced by catalytichydrogenation, under mild conditions, using Pd/C. The reduction resulted in an O- to N-acyl migration to yield a monoamide (Figure 9).
Figure 9
Synthesis of monoamides by hydrogenation of the corresponding diazides.
The use ofmonoamides as phase change materials (PCM) in thermal energy storage was investigated. The enthalpy of themonoamides ranged from 25.8 to 149.7 kJ/kg. The highest values of latent heat were of the same order as those ofcommercial PCMs with low latent heat values, such as paraffin wax (146–210 kJ/kg) [121]. These compounds, which can form at least 4 hydrogen bonds, a powerful assembly tool in terms of PCM activity, were used to demonstrate the effect ofhydrogen bonds and alkylchain on their thermal properties [120].
3.1.4. Sulfonamides
Lupasçu et al. described the synthesis ofwater-soluble rutin-sulfonamide derivatives with high yields (83–94%). The reaction was carried out by using 1,3-DCH as the linker ofrutin and severalsulfonamides, resulting in some water-soluble sulfonamide derivatives (Figure 10). The derivatives with pyridine (sulfapyridine) and chloropyridazine (sulfachloropyridazine) showed an equal or even higher antibacterial activity than co-trimoxazole, an antibiotic used to treat a variety ofbacterial infections. Co-trimoxazoleconsists of one part oftrimethoprim to five parts ofsulfamethoxazole [122].
Figure 10
Synthesis of rutine-sulphonamide derivatives, using 1,3-DCH as a linker.
3.1.5. Synthesis of Polynuclear Metals
The synthesis of dinucleating ligands was carried out by using 1,3-DCH [123,124]. The synthesis was a two-step reaction (Figure 11) [124,125]. The symmetrical dinucleating ligand (H3hpnbpd) holds two carboxyl groups and two pyridine arms. While Patra et al. synthesized the ligand by reacting glycine with 1,3-DCH in the first step and obtaining the ligand with a 75% yield after a second reaction step with 1-chloromethylpyridine, Haldar et al. used β-alanine instead ofglycine as a reagent, achieving thecorresponding ligand, with a 73% yield.
Figure 11
Synthesis of the H3hpnbpda ligand.
Cooper (II) complexes were also obtained via the synthesis of a bipyrazolic ligand, bearing two carboxyl groups (Figure 12). The first step was similar to the previous one, 1,3-DCH reacted with two molecules of thecorresponding pyrazole derivative. The finalCu(II)complex showed good catalytic properties in the oxidation ofcatechol [126].
Figure 12
Synthesis of the copper complexes CuL1.
Polynuclearmetals have many potential applications, e.g., therapeutic agents (e.g., photocleavage of DNA), photovoltaiccomponents, photocatalysts, magnetic materials and tuneable chemical sensors [127,128,129,130].
3.1.6. Glycoconjugate Synthesis
In the synthesis of1,2-cis-alkyl glycosides, 1,3-DCH was used. Figure 13 shows the synthesis of 1,3-dichoroprop-2-yl-2,3,4,6-tetra-O-acetyl-α-d-galactopyranoside. The first step consisted of the substitution of thethiophenoxy group of thehemithioacetalof β-d-galactopyranoside by 1,3-DHC. This substitution allowed the synthesis of thecorresponding α-d-galactopyranoside alkyl isomer. Finally, the peracetylation of the free alcohol led to the final product, with an 84.9% yield [131].
Figure 13
Synthesis of 1,2-cis-alkyl tetra-O-acetyl glycosides, using 1,3-DCH.
In a similar approach, Salman et al. described the attempt to synthesize diamide-linked bi-antennary surfactants with close structural similarity to naturalglycol-glycerolipids [132]. The starting peracetylated disaccharide reacted with 1,3-DCH, in the presence of a Lewis acid (BF3), to yield thecorresponding alkyl sugar. The substitution of both chlorine atoms by theazide group led to thecorresponding diazide. However, the Staudinger-based coupling offatty acid chlorides did not provide the expected diamide, obtaining thecycliccoupling products instead (Figure 14).
Figure 14
Staudinger reaction of lactose based diazides with fatty acids.
Carbohydrates and glycoconjugates are essentialcomponents of thecell membrane. They participate in many functions [133]. Therefore, thechemical synthesis of these glycoconjugates (proteoglycans, glycolipids and glycoproteins) is important for the study of their biological functions. As an exemple, glycol-glycerollipid amide analogues exhibit very high Krafft temperatures [132]. Anomerically pure alkyl glycosides are used as building blocks to achieve stereoselective synthesis of these structures. Some of them (mostly propargyl and allyl glycosides) [134,135] are also essentialcomponents for theconstruction of microarrays [136,137] and glycodendrimers [138].
3.1.7. Funcionalization of Aza-Heterocyclic Compounds
Chlorohydrins and ECH were used to prepare derivatives ofpyridine [139,140,141], phtalazines [142,143,144], oxazolidinone [122,145,146], triazinones [147], thioglycoside [148] and aziridines [149]. N-Heterocycles have wide applicability as antibiotics [150,151,152]. The evaluation of novel agents for antimicrobial activity is a very important field of study due to the emergence ofbacterial resistance to classical antibiotics.
Pyridine Derivatives
The synthesis ofO-alkyl nicotinonitriles by the reaction of1,3-DCH or ECH with pyridin- 2(1H)-one in presence ofK2CO3 is shown in Figure 15a,b. A similar reaction is described in Figure 15c. The1,3-DCH or ECH reacted with pyridin-2(1H)-one in the presence ofNaH, affording thecorresponding N-linked products. K2CO3 favored the O-alkylation of thelactam, while NaH favored theN-alkylation. The derivative synthesized from ECH by Moustafa et al. showed moderate antibacterial activity compared to the standard drug, while thedichloropropanol derivative showed no activity against the tested microorganisms [140]. Thecompounds synthesized by Saad et al. showed antibacterial effects but no activity against the target fungal strains [140]. However, thecompounds synthesized by Shamroukh et al. showed remarkable cytotoxicity activity against MCF-7 and HepG2cell lines [141].
Figure 15
Synthesis of pyridine derivatives (a) Moustafa et al. synthesis [139]; (b) synthesis described by Saad et al. [140]; (c) Shamroukh et al. niconitrile synthesis [141].
Synthesis of Aziridine Derivatives
Lebel et al. described the synthesis of a N-tosyloxycarbamate using 1,3-DCH and tosyl chloride. The use of a chiralbis(oxazoline) coppercomplex with theN-tosyloxycarbamate yielded the asymetricaziridines with a enantiomeric R/S ratio of 4:1 (Figure 16) [149].
Figure 16
Synthesis of aziridine derivatives using 1,3-DCH.
Aziridines are the smallest nitrogen-containing heterocycles. Although aziridine moiety is present in few natural products [153], they display important biological activities [154,155]. Aziridines have been introduced into various structures, to create novel chemotherapeutic agents [156,157].In organicchemistry, aziridines are valuable building blocks. As an example, their reaction with many nucleophiles can result in ring-opening reactions [158,159,160,161]. They can also be used as key intermediates in diversity-oriented synthesis ofalkaloids [162]. Aziridines have been used in the asymmetric total syntheses ofrenieramycins M and G and jorumycin, marine bioactive compounds from a blue sponge and a molusc, respectively [163]. Aziridines are masked 1,3-dipoles that react with alkenes, alkynes, nitriles and carbonyl compounds to produce various [3+2] cycloadducts [164].
Synthesis of 1,2,4-Triazinones Derivatives
The synthesis ofS-alkyl 4-amino-3-mercapto-6-(2-(2-thienyl)vinyl) -1,2,4-triazin -5(4H)-one derivatives, using 1,3-DCH or ECH, is shown in Figure 17. Potassium carbonate in DMF was again used as a base, to improve the nucleophilicity of the S atom, preserving the epoxy group in the final product. These compounds showed moderate anticancer activity [147].
Figure 17
Synthesis of 1,2,4-triazine -thiophene- derivatives.
Synthesis of Pthalazine Derivatives
The reaction of1,3-DCH and ECH with arylphthalazinone yielded phthalazin derivatives [142,143,144,147]. Figure 18a shows theN-alkyl products resulting from the nucleophilic attack of thenitrogen in thephthalazinone on 1,3-DCH (33% to 36% yield) or ECH (51% to 54% yield). This attack was promoted by the presence ofK2CO3. The loss of aromaticity, when an aryl radical was substituted by a benzyl radical, allowed the regiospecific nucleophilic attack of theoxygen instead of thenitrogen on 1,3-DCH and ECH (Figure 18b) [144]. The reaction ofECH occurred via ring opening–ring closing of theoxirane nucleus (54% yield), while the reaction with 1,3-DCH, was described as a SN2 reaction to yield O-(3-chloro-2-hydroxypropyl) phthalazine (36% yield). Finally, Se- and S-alkyl phthalazines were also synthesized, with yields in the range of 71–72% and 62–75% for the1,3-DCH and ECH, respectively (Figure 18c). All compounds showed moderate-to-high antimicrobial activity in comparison with standard drugs [142,143].
Figure 18
(a) Synthesis of N-alkylated phtalazines [142]; (b) synthesis of 1-oxo alkylated phtalazine [144]; (c) synthesis of Se- and S-alkyl phthalazines derivatives [143].
3.1.8. Synthesis of Polymers
De Espinosa et al. described a plant-oil-based dienecontaining hydroxyl groups ten years ago. Thediene was prepared by theesterification of ω–alkenyl carboxylic acids (Figure 19) with 1,3-DCH. A phase-transfer catalyst was used due to the high difference of polarity between both reagents. The dimer was polymerized via ADMETpolymerization, using a Hoveyda–Grubbs 2nd generation catalyst. It was also copolymerized with an α,ω-diene bearing a DOPO pendant group, also using a Grubbs 2nd generation catalyst (Figure 20). The resulting phosphorus-containing polyesters showed molecular weights up to 7000 Da [165]. Thecrystallinity of these polyesters decreased as the amount ofDOPO-based comonomer (M2) increased. Totally amorphous polymers were obtained for the highest M2 content. Some of these plant-oil-based polymers showed glass transition temperatures ranging from 35 to 52 °C, good thermal stability and relatively good flame retardancy, despite their high aliphatic (fatty acid) content.
Figure 19
Dimer synthesis of alkenyl fatty acids, using 1,3-DCH as a linker.
Figure 20
Synthesis of phosphorus-containing polyesters via ADMET copolymerization in presence of Grubbs 2nd generation catalyst (C2).
Moreover, 1,3-DCH was also used to prepare polymers with specific properties [166]. These polymers are used in many areas, because good flame retardancy for polymeric materials is of great concern to both consumers and manufacturers [167].
3.2. Cyclic Compounds
3.2.1. Synthesis of Oxo-Heterocycles
To synthesize oxetane and carbonatecompounds, 1,3-DCH and ECH were used, respectively. In addition, 1,3-DCH was used to synthesize a 1,3-dichloroprop-2-yl ether by thecatalyzed Rh2(OAc)4- substitution of an imino group (Figure 21). The subsequent abstraction of the β-proton of the diester by NaH led to thecorresponding chloromethyloxetane with a 77% yield [168].
Figure 21
Synthesis of oxetane rings described by Davis et al. [169].
Oxetane is a motif found in natural products and biologically active compounds. Oxetanes are widely used as intermediates in chemical synthesis, such as featuring ring expansion and opening [170,171,172,173,174,175,176,177], rearrangement processes [178,179] or in polymer synthesis [180,181,182,183,184,185,186,187,188]. They are used in drug discovery [189,190,191,192,193,194,195], as they are considered stable adjuncts to adapt solubility, lipophilicity and other physicochemical properties toward drug-like molecules [90,189,190,196,197]. As an example, oxetans show, as a result of their low lipophilicity, a higher metabolic robustness than larger oxygenheterocycles [198,199].Bobbink et al. described the synthesis of a cyclic carbonate by thecycloaddition ofCO2 to ECH (Figure 22). The reaction catalyzed by an imidazolium salt led to the selective addition ofCO2 to theepoxide with a 99% yield—a very high yield, considering the thermodynamic stability ofCO2. This approach is of particular interest in CO2 gas recovery, since cyclic carbonates may be used in polymer synthesis [200].
Figure 22
Synthesis of cyclic carbonates, using vinyl-functionalized di-imidazolium salts polymers as the catalyst.
3.2.2. Synthesis of Aza-Heterocycles
Moreover, 1,3-DCH and ECH were also used to prepare oxazolidinones and triazoles.
Synthesis of Oxazolidinones
The synthesis ofoxazolidinones was described by using 1,3-DCH [145,146], or 1,3-dichloropropan-2-yl esters [118]. Figure 23 shows the synthesis ofoxozalidinones, starting from 1,3-dichloropropan-2-yl estersdescribed by the authors’ research group [118].
Figure 23
Synthesis of oxazolidinones from dicholoralcohol esters.
The first step was the preparation of thediazide as previously described (Section 3.1.3; Figure 8). Thehydrogenation of theazide derivatives led to thecorresponding monoamide by a O- to N-acyl migration (Figure 23) [120]. Themonoamide reacted with urea or CO2, under theconditions shown in Figure 23, (see Supplementary Materials Section 1.2.2) to achieve thecorresponding oxazolidinone. The final yield, determined by 1H RMN, for theurea reaction ranged from 14% to 59%. When the reaction was carried out with CO2 at a high pressure and temperature, thecorresponding urethane was obtained with a 7% to 9% yield. Unfortunately, these urethanes showed low stability when purified [118].Both 1,3-DCH and chlorosulphonyl isocyanate were the starting materials to obtain a carbamate which was used afterward to synthesize sulfonamides bearing oxazolidinone rings [145,146]. The resulting carbamate reacted with oxazolidinones yielding N-oxazolinone sulfonamide. Finally, the addition of a base (K2CO3) allowed the reaction of theNH in thesulfonamide with one of thecarbons bonded to a chlorine atom, yielding thecorresponding N,N-bis-oxazolidinones-sulfones. Thecompound with an isobutyl radical was synthesized with a 90% yield, while the benzyl substituted compound was synthesized with only a 9% yield (Figure 24, R). Alternatively, the reaction between thecarbamate and amines led to substituted sulfamides. Finally, thecarboxylsulfamides in presence ofpotassium carbonate in acetonitrile led to 5-chloromethyl-2-oxazolidinone sulphonamides with a chiralcenter at the 5-position (90% to 98% yield) (Figure 24, R1) [145,146]. The antibacterial activity of these compounds was evaluated. Most of thecompounds showed moderate-to-good antibacterial activity [145].
Figure 24
Synthesis of sulphamoyloxazolidinones from 1,3-DCH.
Synthesis of Triazole Derivatives
Triazoles are important molecules for chemical synthesis and also as bioactive molecules. Figure 25 shows the synthesis of an S-acyclonucleoside by alkylation of5-(2-methylthio)phenyl-1,2,4-triazole-3-thiol with 1,3-DCH or ECH. The1,2,4-triazole thioglycoside was obtained by using potassium carbonate in DMF. Potassium carbonate was again used as a base to improve the nucleophilicity of the S atom preserving the epoxy group in the final product [148].
Figure 25
Synthesis of triazole-thioglycoside from ECH and DCH.
Triazole acyclicnucleosides synthesized from ECH have moderate-to-high antifungal and antibacterial activities compared to standard drugs [148]. Another application oftriazoles is the preparation of microliter plates. Microliter plates were coated with hydrocarbonchains bearing a sugar moiety. This sugar motif was attached to thealkane by a 1,3-dipolar cycloaddition. These coated plates were used to develop new microfabrication methods for application in the screening of bioactive carbohydrates and enzymatic activities [201]. Based on this idea, the synthesis of novel compounds with alkylchains bearing two sugar moieties per chain in their head was designed. The synthesis was carried out by using diazide derivatives and alkinyl glycosides, which were prepared by using theFischer glycosilation reaction [23]. Thecorresponding triazole derivatives were synthesized by the 1,4-regioselectivity copper(I)-catalyzed azide-alkynecycloaddition reaction (CuAAC). This approach allowed the synthesis of1,4-disubstituted1,2,3-triazoles as unique regioisomers [202]. Yields ranged from 40% to 57%, after column purification (see Supplementary Materials Section 2.2.2).Microliter plates bearing the synthesized compounds were prepared. The interactions between thealkane sugars and C-lectin glycoproteins were measured by using surface plasmon resonance spectroscopy (SPR) in a high-throughput multichannel mode with a GLCchip. However, no response was achieved on SPR sensograms, even at the higher concentration (100 μM solution).Polymers bearing one sugar moiety per chain act as competitors for gp120, an epitope ofAIDS, to interact with DC-SIGN [203]. Considering this, the authors’ research group planned the synthesis ofpolymeric structures similar to those already described [203] but with two sugar moieties per chain and using glycerol as a starting material. Figure 26 shows the synthetic strategy used to prepare thecorresponding monomer. Then, 1,3-DCH was prepared from crude glycerol, using chlorotrimethylsilane and acetic acid as thecatalyst [105]. The reaction of1,3-DCH with propargyl alcohol in basic media afforded 1,3-bis(prop-2-yn-1-yloxy)propan-2-ol. Thebasic media increased the nucleophilicity of thehydroxyl in propargyl alcohol, which is more acidic than the secondary alcoholof1,3-DCH. Theesterification of1,3-dialkynyloxy-2-propanol with acryloyl chloride yielded 1,3-bis(prop-2-yn-1-yloxyl)propan-2-yl prop-2-enoate (see Supplementary Materials 2.2.5) [118].
Figure 26
Synthesis of bis-triazol monomers from glycerol.
Finally, the reaction of 1,3-bis(prop-2-yn-1-yloxyl)propan-2-yl prop-2-enoate with a sugar azide led to thedesired monomer through a CuAAC reaction. This last step was performed in H2O:THF (1:1), with a 10% hydroquinone as a polymerization inhibitor.Thepolymerization of the glycomonomer D-mannose was intended, using Cu(0)/Cu(II)/Me6TREN as a catalyst with EBiB as initiator (Figure 27). Although the expected polymer with the terminalbromine was not detected through using the MALDI-ToF technique, dead polymerchains (with terminalhydrogen) and two-to-five added chains were obtained. The exchange of thebromine by the proton was mainly caused by disproportionation and chain transfer side reaction, which led to the loss of the terminalbromine (see Supplementary Materials Section 2.2.6) [118].
Figure 27
Proposed structure for the dead polymer synthesized through SET-LRP polymerization.
A similar starting approach was described by Legros et al. for the synthesis of novel β-cyclodextrin dimers. Glycerol-type linking arms were synthesized from 1,3-DCH or ECH, using NaOH as a basiccatalyst. Propargyl alcohol and butynol were used as nucleophilic reagents. A phase transfer catalysis (Bu4NBr) was also used in the reaction between ECH and butynol (Figure 28) [118].
Figure 28
Synthesis of glycerol-type linking arms based on alkenyl motifs using DCH and ECH.
These glycerol-type linkers were used to synthesize β-CD dimers by a CuAAC reaction (Figure 29) [204,205,206,207]. One of these CD dimers showed unusualconformations in aqueous solutions. These conformations depended on the length of the linking arm between the two cyclodextrins [208,209].
Figure 29
Synthesis of β-CD dimers with a functionalized glycerol linker.
Due to their unique cup-like structures, CDs are known to form inclusion complexes in aqueous solution. CDs have a wide range of applications that include the areas of drug delivery [210,211], analyticalchemistry [212], artificial enzymes [213], photochemical sensors [214], food technology [215], catalysis [216] and nanostructured functional materials [217]. In comparison with CD monomers, bridged bis(β-CD) derivatives allow two hydrophobiccavities to be in close vicinity, thus improving thedesired properties. Moreover, the presence of functional linkers between the two CDscan supply a well-organized pseudo-cavity that may afford supplementary binding properties [218,219].
3.2.3. Synthesis of Ionic Compounds Based on Quaternary Bis-Ammonium Salts
In the study, 1,3-DCH was used to synthesize gemini imidazoliumsalts, with an hydroxyl in the spacer group and lateralchains of different length (Figure 30a) [220]. A similar reaction with amines instead ofimidazole was described by Song et al., who synthesized bis-quaternary ammonium salt (BQAS) with a hydroxyl in the spacer group [221]. This salt was synthesized by the reaction of1,3-DCH with N,N dimethyldodecylamine [221], achieving a 90% yield. BQAS exhibited broad-spectrum bactericidal activity [221]. Another BQAS was synthesized by using monoamidesof α,ω-diamines (Figure 30b). All of these syntheses are based on the nucleophylic attack of a tertiary amine to thecarbonsof1,3-DCH supporting thechlorine atoms. The presence of a hydroxyl in the spacer group confers tuneable properties to these compounds [222,223].
Figure 30
(a) Synthesis of gemini imidazolium salts using 1,3-DCH. (b) Synthesis of lineal amide-based gemini cationic surfactants using 1,3-DCH.
Imidazolium derivatives showed higher thermal stability than conventionalquaternary ammonium gemini surfactants and two-phase transitions before decomposition [220]. Amide-based gemini cationic surfactants presented superior surface/interfacial activities and easy biodegradables, suggesting them as potential products in industrial fields, such as surfactant flooding [224].Gemini compounds have high surface activity and low critical micelle concentration (CMC). These properties enhance their water-solubility and confer a better viscosity than single-chain surfactants at equal molar mass concentration [116,225,226,227,228,229,230,231]. Consequently, their efficiency is improved [232], allowing them to be used in smaller quantities compared to conventional surfactants [232]. These properties enable their industrial use in various fields, such as antiseptics, printing and dyeing, corrosion inhibition, improved oil recovery and synthesis of inorganic materials [224,233,234,235,236]. They can also be used in electro-decoating, stabilization of adhesive polymers, anti-friction agents, mining, paper-making, cosmetics and, more recently, in drug design and delivery [237,238]. Most of them also show strong antibacterial and antifungal activities, becoming safety weapons [230,235,239,240,241]. Their mechanism of action is based on the amphiphilic nature of the gemini group, which allows them to interact with thecell membrane of the microorganisms, causing them to lose their permeability [242].Gemini compounds are also used as ionicliquids (DDIL). Ionicliquids (ILs) are characterized by unique properties, such as non-volatility, low flammability, tuneable hydrophobicity, environmentally friendly nature, easy recoverability and recyclability [243]. They are of recognized interest for a wide range of applications, such as for solvents, in chemical and enzymaticcatalysis [244,245,246], in carbon dioxidecapture and separation, in hydrogen generation, in converting thermal energy into electrical energy, for electrochemical energy storage and for converting electrical energy into mechanical energy [247]. It is well-known that the physical and chemical properties of an IL can be tailored by varying the structure ofconstituent cations and anions [248,249]. Dicationic ionic liquids (DDIL) contain two head groups, linked by a rigid or flexible spacer [250]. This type of IL demonstrates unique characteristics not found in monocationic ILs and other traditional solvents [251]. Moreover, thechange in the length of the spacer and the incorporation of functional groups such as thiol, ether, hydroxyl and amino groups in thecations allows tailoring the physical properties ofDDIL for specific applications [252]. TheDDIL PEGbased [253] have also been used as a powerful catalysts for various synthetic transformations [254,255].Moreover, ionicliquids (IL) have recently been proposed for thermal storage applications [237]. ILs have thermophysical and chemical properties that may be suitable to be used as heat transfer fluid (HTF) in power plants, using parabolic trough solar collectors, as stated by Van Valkenburg et al. [238]. The authors’ research group described the use ofcrude glycerol, N-butylimidazole and carboxylic acids [256,257] to synthesize diimidazol-1-ium esters, DDILs, with high capacity for energy storage (Figure 31). A counter ion swap was also achieved with KPF6, as shown in Figure 31.
Figure 31
Synthesis of ionic compounds from chlorohydrin esters.
The final yields were highly dependent on thecarboxylic acid used. The set ofbis-imidazoliumesterchlorides showed interesting energy-storage properties, as indicated above. However, the substitution ofchloride ions by hexafluorophosphate ions yielded a set ofcompounds with lower PCM capability [256].
4. Future Perspectives
It is clear from the above studies that finding cost-effective alternatives to the use ofcrude glycerol is an active field of research. The synthesis ofDCH and dichloropropyl esters is possible from crude glycerol, which implies that ECH and other derivatives can also be synthesized from crude glycerol. Moreover, the synthesis ofECH is faster from 1,3-DCH, the main chlorohydrin isomer synthesized from glycerol, than from 1,2-DCH, the main isomer resulting from propenechlorination. Nevertheless, although three companies (Dow Chemicals, Solvay EPICEROLTechnology and CONSER SpA ECH-EF = Eco Friendly) have developed their own process for producing dichlorohydrins from glycerol and HCl, further work is necessary to identify the most-reliable catalytic mechanism and the best catalyst [51]. Dichloropropyl esters may be a less toxic substitute of1,3-DCH for some synthesis. However, thecurrent processes to prepare these esters with high yield need expensive reagents (CTMS) or solvents (IL). Further work is necessary to identify cost-effective synthesis for these esters. Crude glycerolcan also be used as a carbon source in fermentative processes, although intensive research is still necessary to improve the use ofcrude glycerol in most of the fermentative processes currently used.Products synthesized from chlorinated glycerol derivatives have applications in areas such as agriculture, chemistry, healthcare and materials (Table 4). Electrophilic and nucleophilic reagents, as well as some compounds with catalytic and photocatalytic properties, have also been prepared from these chlorinatedcompounds. Antimicrobial and anticancerinogeniccompounds are the main targets for thecompounds prepared to be used in medicine, although antiviral, antihypertensive, diuretic and hypoglycemic properties are also present in some of the synthesized compounds. Finally, polymers with different properties, surfactants, ionic solvents and phase-change materials are the main targets in the field of materials.
Table 4
Summary of the properties of the different products obtained from glycerol based on chloroderivatives.
Despite recognized advances in this field, only a few of the synthesized compounds are already commercial products, while many others are still at the research stage. Further work is therefore needed to synthesize novel compounds with improved properties and to demonstrate the actual application of those compounds still at the research stages. The authors’ research group has also recently demonstrated that crude glycerolcan be used to prepare novel deep eutectic solvents (DES), similar to those based on choline chloride. Chloline chloride is substituted by a quaternary ammonium salt synthesized from 1-MCH [258]. This also opens up new opportunities for adding value to crude glycerol.These studies should also consider alternative approaches under study to prepare biofuels from vegetable oils and fats, avoiding glycerol generation. Gliperol, DMC-Biod or Ecodiesel, likewise, another renewable diesel fuel, known as “green diesel”, are produced by treatment ofvegetable oils (cracking, pyrolysis, hydrodeoxygenation and hydrotreating). Other strategies aim to reduce the high viscosity ofvegetable oils by mixing them with low-viscosity solvents, in the right proportions, to obtain suitable fuels. In this way, thecosts associated with the transformation ofvegetable oils and fats can be reduced. Efforts are also devoted to the purification ofcrude glycerol, although thecurrent processes are still considered too expensive for the actual industrial application, at least for small biodiesel producers [259]. Nevertheless, crude glycerol is also a by-product of the biolubricants industries, one of the top 20 innovative bio-based products described in a recent EU study [260]. Consequently, the production ofcrude glycerol seems to be a reality for a long time forward.
5. Conclusions
Although pure glycerol is currently used in a wide variety of applications, primarily in hecosmetic, food and pharmaceutical industries, the purity ofglycerol resulting from the biodiesel industry is far from meeting the purity needed for these applications. This glycerol, also currently known as glycerine (the former name ofglycerol), can directly be used as an energy source and as a starting material in chemical synthesis. This latter approach seems more profitable than simply burning glycerol as waste. It has already been demonstrated that chlorohydrins and chlorohydrin esterscan be prepared from crude glycerol. Luckily, glycerol is a polyol with many potential applications. Hence, it is easy to substitute some of its hydroxyl groups to obtain chlorohydrins. Chlorine atoms can afterward be substituted by other nucleophiles, resulting in ECH. This intermolecular substitution is favored from 1,3-DCH, the main regioisomer obtained from glycerol. Intramolecular substitutions lead to a large number of intermediate and end products from single molecules to large polymers with applications in agriculture, chemistry, medicine and materials. Among them, the preparation of gemini ioniccompounds seems to be one of the more promising areas, considering their properties. Novel DEScan be also prepared starting from chlorohydrins. In fact, the more options there are for the applications ofglycerol, the more likely it is that biodiesel and biolubricants will become realalternatives for fuel and lubricants in the future. Consequently, interest in developing novel value-added uses for glycerol is increasing.
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