| Literature DB >> 36010399 |
Jun Zhou1, Yee-Ying Lee2, Yilin Mao1,3, Yong Wang1, Zhen Zhang1.
Abstract
Structured lipids (SLs) refer to a new type of functional lipid obtained by modifying natural triacylglycerol (TAG) through the restructuring of fatty acids, thereby altering the composition, structure, and distribution of fatty acids attached to the glycerol backbones. Due to the unique functional characteristics of SLs (easy to absorb, low in calories, reduced serum TAG, etc.), there is increasing interest in the research and application of SLs. SLs were initially prepared using chemical methods. With the wide application of enzymes in industries and the advantages of enzymatic synthesis (mild reaction conditions, high catalytic efficiency, environmental friendliness, etc.), synthesis of SLs using lipase has aroused great interest. This review summarizes the reaction system of SL production and introduces the enzymatic synthesis and application of some of the latest SLs discussed/developed in recent years, including medium- to long-chain triacylglycerol (MLCT), diacylglycerol (DAG), EPA- and DHA-enriched TAG, human milk fat substitutes, and esterified propoxylated glycerol (EPG). Lastly, several new ways of applying SLs (powdered oil, DAG plastic fat, inert gas spray oil, and emulsion) in the future food industry are also highlighted.Entities:
Keywords: enzymatic catalysis; food specialty fats; future food; structured lipids
Year: 2022 PMID: 36010399 PMCID: PMC9407428 DOI: 10.3390/foods11162400
Source DB: PubMed Journal: Foods ISSN: 2304-8158
Figure 1The structure of five structured lipids. (R, M, L, C18C34O2, C16H32O2, and C18H32O2 represent fatty acids, medium-chain fatty acids, long-chain fatty acids, oleic acid, palmitic acid, and linoleic acid, respectively).
The advantages and disadvantages of the use of different methods in SLs production.
| Enzymatic Method | Chemical Method | Genetic Method | |
|---|---|---|---|
| Reaction condition | Mild; Efficiency; Green | Strict to catalyst and substrates; Flexible; Stability; Chemicals | Strong pertinence; Complex process; Long cycle |
| Production cost (Energy consumption, catalyst reuse ability) | High lipase cost; Continuous; Low energy consumption | Low catalyst cost; Batch; High energy request | High breeding cost |
| Production efficiency | High yield; Specificity | Easy to degrade; Random | High yield; Specificity |
| Production security | High security in solvent-free system | Chemical and metal issues | Potential gene security issues |
| References | [ | [ | [ |
Figure 2The Schematic diagram of several common enzyme reactors.
Current enzyme reactors for SLs production.
| Equipment | Substrates | Target Products | Conditions | Advantages | References |
|---|---|---|---|---|---|
| Orbital shaker | Fully hydrogenated soybean oil, caprylic acid | MLCT | PyLip enzyme acidolysis at 60 °C for 1 h, hexane | Substrates mixed evenly; Controllable reaction conditions | [ |
| Rotary shaker | Flax oil, single cell oils, caprylic acid | MLCT | Immobilized TLL lipase acidolysis at 50 °C for 24 h, solvent-free system | Controllable reaction conditions; Low energy consumption | [ |
| Stirrer | Extra virgin olive oil, soybean oil, fully hydrogenatedcrambe oil | Behenic acid enriched SL | Lipozyme TL IM interesterification | Controllable reaction conditions; Low energy consumption | [ |
| Shaker | Mutton tallow, hemp oil | DAG | Immobead 150 lipase interesterification at 60 °C for 6 h | Substrate mixed evenly, Controllable reaction conditions | [ |
| Batch reactor | Grapeseed oil, capric acid, caprylic acid | MLCT | Lipozyme RM IM® lipase acidolysis at 45 °C for 24 h, solvent-free system | Controllable reaction conditions | [ |
| Magnetic stirrer | High oleic sun-flower oil, fully hydrogenated Crambe abyssinica oil | Behenic acid enriched SL | Lipozyme TL IM interesterification | Low cost; Controllable reaction conditions | [ |
| Bubble column reactor | Caprylic acid, capric acid | High Purity Medium Chain DAG | Novozym 435 esterification at 60 °C for 30 min, solvent-free system | Mild; Efficiency; Durable catalyst | [ |
| Bubble column reactor | Palm oil deodorizer distillate, oleic acid, glycerol | DAG | Lipozyme 435 esterification | Mild; Efficiency; Durable catalyst | [ |
| Packed bed reactor | Palm olein, fully hydrogenated palm oil, palm kernel oil | Cocoa butter substitutes | Lipozyme TL IM interesterification at 65 °C with feed flow rate of 70 mL/min, solvent-free system | Mild; Efficiency; Durable catalyst | [ |
| Magnetic stirrer | MAG, caprylic acid | DAG | Novozyme 435 esterification at 65 °C for 30 min, solvent-free system | Low cost; Controllable reaction conditions | [ |
Figure 3Approaches for enzymatic modification to obtain SLs. (a) The main enzymatic synthesis methods of medium-long chain triacylglycerol (MLCT) [6,41,42]. (b) The main enzymatic synthesis methods of diacylglycerol (DAG) [53,63,65]. (c) The main enzymatic synthesis methods of EPA- and DHA-enriched TAG [86,88,90,92]. (d) The main enzymatic synthesis methods of human milk fat substitutes [108,109]. (R, M, L, C18C34O2, C16H32O2, C18H32O2 represent fatty acids, medium-chain fatty acids, long-chain fatty acids, oleic acid, palmitic acid, linoleic acid, respectively).
Current enzymatic synthesis methods to produce MLCT.
| Substrates | Type and System of Reaction | Optimal Conditions | Characteristics | References |
|---|---|---|---|---|
| Caprylic acid, capric acid, oleic acid, glycerol | Vacuum and solvent-free system, esterification | Novozym 435 esterification at 90 °C for 12.37 h | MLCT content, Enzyme activity | [ |
| Arachidonic acid single cell oils, MCTs | Solvent-free system, transesterification | Lipozyme 435 transesterification at 90 °C for 3 h. | Fatty acid and TAG composition, Melting and crystallization behavior | [ |
| Glycerol, capric acid, oleic acid | Vacuum and solvent-free system, esterification | Lipozyme RM IM esterification at 70 °C for 14 h | MLCT content | [ |
| Canola oil, caprylic acid | Solvent-free system, acidolysis | Lipozyme RM IM acidolysis at 50–60 °C for 15 h | Fatty acid and TAG composition, Refractive index, Melting profile | [ |
| Cinnamomum camphora seed oil, camellia oil | Solvent-free system, transesterification | Lipozyme RM IM transesterification at 60 °C for 3 h | Fatty acid and TAG composition, Tocopherol analysis | [ |
| Flaxseed oil, tricaprylin | Organic solvent system, transesterification | Lipozyme TL IM transesterification at 41.49–50.00 °C for 4.00–4.01 h | Bioconversion yield | [ |
| Hydrogenated soybean oil, rice bran oil, coconut oil | Solvent-free system, transesterification | Lipozyme TL IM transesterification at 65 °C for 24 h | Fatty acid and TAG composition, Polymorphism, Crystal Morphology, Analysis of Tocopherols and Phytosterols | [ |
| Soybean oil, MCT | Solvent-free system, transesterification | Lipozyme TL IM transesterification at 55 °C for 30–40 min | Fatty acid and TAG composition, DAG content, Acyl migration | [ |
| Catfish oil, basa catfish oil | Solvent-free system, transesterification | NS 40086 lipase transesterification at 60 °C for 3 h | Fatty acid and TAG composition, | [ |
| Microbial oil, MCT containing 99% of caprylic acid | Solvent-free system, transesterification | NS 40086 lipase transesterification at 60 °C for 8 h | Fatty acid and TAG composition | [ |
Current enzymatic synthesis methods to produce DAG.
| Substrates | Type and System of Reaction | Conditions | Characteristics | References |
|---|---|---|---|---|
| Menhaden oil | Solvent-free system, glycerolysis | Novozym 435 glycerolysis at 70 °C for 24 h | DAG content, Enzyme activity, Positional Analysis of TAG, Fatty acid composition | [ |
| Rice bran oil | Solvent-free system, glycerolysis | C.antarctica lipase glycerolysis at 70 °C for 24 h | MAG and DAG content, Particle size | [ |
| Olive oil | Solvent-free system, glycerolysis | Novozym 435 glycerolysis at 70 °C for 4 h | Fatty acid composition, Enzyme activity | [ |
| Oleic acid | Solvent-free system, esterification | Lecitase® Ultra esterification at 40 °C for 1.5 h | Acylglycerols compositions, Enzyme activity | [ |
| Lauric acid | Solvent-free system, esterification | Lipozyme RM IM esterification at 50 °C for 3 h | DAG content, Reusability of lipase | [ |
| Rapeseed oil, MAG, oleic acid | Solvent-free system, esterification | Immobilized lipase EC3.1.1.3 at 60 °C for 6 h | Acid value, MAG and DAG content | [ |
| Soybean oil | Solvent-free system, glycerolysis | Immobilized RML glycerolysis at 60 °C for 24 h | DAG content, Enzyme activity, TAG conversion | [ |
| Soybean oil | Solvent-free system, glycerolysis | Immobilized TLL glycerolysis at 60 °C for 12 h, | MAG, DAG, and TAG content, Enzyme activity | [ |
| Soybean oil | Solvent-free system, glycerolysis | Immobilisation lecitase® ultra glycerolysis at 45 °C for 12 h | TAG composition, DAG content | [ |
| Short- and medium-chain fatty acid ethyl esters | Solvent-free system, transesterification | Novozym 435 transesterification at 65 °C for 24 h, Lipozyme RM IM transesterification at 65 °C for 32 h. | MAG, DAG, and TAG content | [ |
Current enzymatic synthesis methods to produce EPA- and DHA-enriched products.
| Substrates | Type of Reaction | Conditions | References |
|---|---|---|---|
| Fish oil | Two-stage enzymatic refining process: hydrolysis, transesterification | 400SD hydrolysis at 35 °C for 10 h, sodium phosphate buffer; Novozym 435 transesterification at 60 °C for 6 h, solvent-free system | [ |
| Codfish oil | Hydrolysis | OUC-Lipase 6 hydrolysis at 40 °C, for 36 h, Tris-HCl buffer | [ |
| Camelina sativa oil, omega-3 fatty acid ethyl esters | Two-step reaction: ethanolysis, transesterification | Lipozyme TL IM ethanolysis for 1 h, ethanol; Novozym 435 transesterification at 35 °C for 4 h, solvent-free system | [ |
| Glycerol, DHA/EPA-rich ethyl esters | Two-step enzymatic reaction: transesterification, ethanolysis | Novozym 435 transesterification at 60 °C for 24 h, solvent-free system; | [ |
| Glycerol, n-3 PUFA | Esterification | Novozym 435 at 50 °C for 50 h, deep eutectic solvents | [ |
| Arctic cod liver oil | Alternate winterization and enzymatic interesterification | Alternate winterization at −80 °C for 24 h, acetone; Lipozyme TL IM interesterification at 40 °C for 2.5 h, solvent-free system | [ |
| Microalgae oil and oleic acid | Acidolysis | Lipase RM IM acidolysis at 65 °C for 6 h, solvent-free system | [ |
| Schizochytrium sp. biomass | Ethanolysis | Four liquid formulated enzymes CALA, PLA, RM and TL ethanolysis at 35 °C for 96 h, ethanol | [ |
| Refined sardine oil, glycerol and tertpentanol | Glycerolysis | Lipozyme 435 glycerolysis at 50 °C for 2 h, | [ |
| Salmon frame bone oil | Alcoholysis, esterification | Novozym 435 alcoholysis at 37 °C for 3 h, ethanol; Lipozyme RM IM esterification at 55 °C for 48 h, solvent-free system | [ |
| Caprylic acid, A. limacinum SR21 oil | Acidolysis | Lipozyme TL IM acidolysis at 37 °C for 30.4 h, hexane | [ |
| Microbial oil, medium-chain fatty acids | Acidolysis | Lipozyme RM IM acidolysis at 55 °C for 6 h, solvent-free system | [ |
Current enzymatic synthesis methods to produce human milk fat substitute SLs.
| Equipment | Substrates | Conditions | Type of Reaction | References |
|---|---|---|---|---|
| Stirrer | Leaf lard, camellia oil fatty acids | Fractionation at 60 °C for 20 min followed by 34 °C for 10 h; Lipozyme RM IM acidolysis at 45 °C for 6 h, solvent-free system | Fractionation and acidolysis | [ |
| Batch reactor | Palm stearin, oleic acid | NS40086 lipase acidolysis at 60 °C for 4 h, hexane, solvent-free system | Acidolysis | [ |
| Magnetic stirrer | Palm stearin, oleic acid, linoleic acid | NS40086 lipase acidolysis at 60 °C for 4 h, solvent-free system | Acidolysis | [ |
| Stirrer | Rapeseed oil, tripalmitin | Candida cylindracea lipase hydrolysis at 40 °C for 2 h, Tris-HCl buffer; Novozym 40086 acidolysis at 40 °C for 2 h, n-hexane | Hydrolysis and acidolysis | [ |
| Magnetic stirrer | Soy oil, palm kernel stearin, palm stearin, oleic acid, linoleic acid | Lipozyme TL IM interesterification at 60 °C for 5 h, solvent free system; | Interesterification | [ |
| Stirred tank reactor and continuous PBR | Palm stearin, oleic acid | Stirred tank reactor: Immobilized AOL lipase at 65 °C for 1.5 h, solvent-free system | Acidolysis | [ |
Figure 4The systhesis mechanism of esterified propoxylated glycerol (EPG).
Approaches for preparation of powdered oil products.
| Core Materials | Wall Materials | Preparation Methods | References |
|---|---|---|---|
| DHA-enriched fish oil | Zein | Electrospraying assisted by pressurized gas | [ |
| Roasted coffee oil | Starch, gelatin, gum arabic | Spray drying and complex coacervation | [ |
| Flaxseed oil | Lentil protein, maltodextrin | Freeze-drying | [ |
| Cinnamon oil | Maltodextrin, gum arabic | Spray drying | [ |
| Algal oil | Soy protein isolate, chitosan | Complex coacervation | [ |
| Tilapia oil | Trehalose, gelatin, sucrose, xanthan | Spray drying | [ |
| Coffee oil | Mesquite gum, octenyl succinic anhydride modified starches | Spray drying | [ |
| Flaxseed oil | Maltodextrin, gum Arabic, whey protein concentrate, modified starch | Spray drying | [ |
| Fish oil | Skim milk powder, whey protein concentrate, whey protein isolate, milk protein concentrate, sodium caseinate | Spray drying | [ |
| Fish oil | Skim milk powder | Spray drying | [ |
Figure 5The schematic diagram of several spray oils: (a) is traditionally used to generate spray oil by compressing oil, (b) is used to form spray oil by compressing inert gas, and (c) is used to generate spray oil by compressing propane and oil together.
Figure 6Schematic diagram SLs-based emulsions. (a) Oil-in-water emulsion; (b) water-in-oil emulsion; (c) Pickering emulsion formed from DAG-based nanoparticles as surfactants; (d) oil-in-water emulsion loaded with oil-soluble substances.