Zifan Tang1, Jiarui Cui1, Aneesh Kshirsagar1, Tianyi Liu1, Michele Yon2, Suresh V Kuchipudi2,3, Weihua Guan1,4. 1. Department of Electrical Engineering, Pennsylvania State University, University Park, Pennsylvania 16802, United States. 2. Animal Diagnostic Laboratory, Pennsylvania State University, University Park, Pennsylvania 16802, United States. 3. Center for Infectious Disease Dynamic, Pennsylvania State University, University Park, Pennsylvania 16802, United States. 4. Department of Biomedical Engineering, Pennsylvania State University, University Park, Pennsylvania 16802, United States.
Abstract
Regular, accurate, rapid, and inexpensive self-testing for severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) is urgently needed to quell pandemic propagation. The existing at-home nucleic acid testing (NAT) test has high sensitivity and specificity, but it requires users to mail the sample to the central lab, which often takes 3-5 days to obtain the results. On the other hand, rapid antigen tests for the SARS-CoV-2 antigen provide a fast sample to answer the test (15 min). However, the sensitivity of antigen tests is 30 to 40% lower than nucleic acid testing, which could miss a significant portion of infected patients. Here, we developed a fully integrated SARS-CoV-2 reverse transcription loop-mediated isothermal amplification (RT-LAMP) device using a self-collected saliva sample. This platform can automatically handle the complexity and can perform the functions, including (1) virus particles' thermal lysis preparation, (2) sample dispensing, (3) target sequence RT-LAMP amplification, (4) real-time detection, and (5) result report and communication. With a turnaround time of less than 45 min, our device achieved the limit of detection (LoD) of 5 copies/μL of the saliva sample, which is comparable with the LoD (6 copies/μL) using FDA-approved quantitative real-time polymerase chain reaction (qRT-PCR) assays with the same heat-lysis saliva sample preparation method. With clinical samples, our platform showed a good agreement with the results from the gold-standard RT-PCR method. These results show that our platform can perform self-administrated SARS-CoV-2 nucleic acid testing by laypersons with noninvasive saliva samples. We believe that our self-testing platform will have an ongoing benefit for COVID-19 control and fighting future pandemics.
Regular, accurate, rapid, and inexpensive self-testing for severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) is urgently needed to quell pandemic propagation. The existing at-home nucleic acid testing (NAT) test has high sensitivity and specificity, but it requires users to mail the sample to the central lab, which often takes 3-5 days to obtain the results. On the other hand, rapid antigen tests for the SARS-CoV-2 antigen provide a fast sample to answer the test (15 min). However, the sensitivity of antigen tests is 30 to 40% lower than nucleic acid testing, which could miss a significant portion of infected patients. Here, we developed a fully integrated SARS-CoV-2 reverse transcription loop-mediated isothermal amplification (RT-LAMP) device using a self-collected saliva sample. This platform can automatically handle the complexity and can perform the functions, including (1) virus particles' thermal lysis preparation, (2) sample dispensing, (3) target sequence RT-LAMP amplification, (4) real-time detection, and (5) result report and communication. With a turnaround time of less than 45 min, our device achieved the limit of detection (LoD) of 5 copies/μL of the saliva sample, which is comparable with the LoD (6 copies/μL) using FDA-approved quantitative real-time polymerase chain reaction (qRT-PCR) assays with the same heat-lysis saliva sample preparation method. With clinical samples, our platform showed a good agreement with the results from the gold-standard RT-PCR method. These results show that our platform can perform self-administrated SARS-CoV-2 nucleic acid testing by laypersons with noninvasive saliva samples. We believe that our self-testing platform will have an ongoing benefit for COVID-19 control and fighting future pandemics.
Coronavirus disease 2019 (COVID-19) became a worldwide pandemic in early 2020,[1] and it was rapidly announced as a public health emergency of international
concern by the World Health Organization (WHO).[2,3] As of March 2022, there are more than 400 million confirmed
cases and 6 million deaths of severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2)
reported globally.[3] Due to the fast mutation nature of the RNA virus and
so many asymptomatic cases, all countries still face an unmet need to achieve a rapid,
sensitive, and reliable way to tackle the global and urgent problem. So far, a nucleic acid
amplification test (NAAT), such as real-time polymerase chain reaction (RT-PCR), is the
gold-standard technique due to its high sensitivity and specificity.[4−7] However, the
laboratory-based NAAT requires highly trained personnel, dedicated facilities, and
instrumentations, which typically require 3–5 days to get the result. Moreover,
taking the onsite test requires people to stay with other potential patients, increasing the
exposure risk. To alleviate these bottlenecks, the COVID-19 home test has become a practical
option. Two different COVID-19 home tests are available: at-home PCR test[8] and antigen rapid test (Ag-RDT).[9,10] So far, the FDA has issued EUA COVID-19 home tests developed by LabCorp,
EverlyWell, Quest Diagnostics, PrivaPath Diagnostics, and Clinical Reference Laboratory. The
user can self-collect the sample and ship overnight to the company laboratory for SARS-CoV-2
viral RNA detection by PCR. Results are usually provided to test subjects within 3–5
days.[8] Even though it decreased the exposure risk, a longer time to
obtain the results will increase the virus spread and delay the treatment. Ag-RDT tests are
fast and cheap. It identifies active infection by detecting SARS-CoV-2 viral proteins. From
sample collection to result, it takes 15–20 min using a portable
device.[11,12] But the
sensitivity of antigen tests is typically 30 to 40% lower than the nucleic acid
testing.[10,13,14] Especially after the acute phase, when the viral load decreases, Ag-RDT
might lead to high rates of false negatives, which could miss a significant portion of
infected patients.[9]To overcome the drawbacks of the long sample-to-result time of the conventional NAAT and
the less sensitive rapid antigen test, developing a home-used sample-in answer-out NAAT
analyzer for rapid and accurate COVID-19 detection becomes extremely necessary. Molecular
diagnostics typically has five essential steps: (1) lysis of cells or virus particles and
DNA or RNA extraction, (2) sample partition, (3) target sequence amplification, (4)
real-time detection by optical or other types of sensing mechanism,[15,16] and (5) data processing and result
report. Integrating all of these functions in a single device is critical to achieving
self-testing and speeding up the process.Since August 2020, saliva has become an alternative sample type for SARS-CoV-2
detection.[17−19] This easy, noninvasive
method largely increases the accessibility of self-testing.[5,20−24] Several studies have demonstrated that saliva has
comparable performance with nasopharyngeal samples.[25] Moreover, this
saliva sample preparation has been further simplified by the Yale School of Public Health
researcher. They found that 5 min of heat inactivation of the saliva sample without any
additional reagents can achieve a low limit of detection (6 copies/μL) using
FDA-approved RT-PCR assays.[21]Recently, isothermal amplification techniques have been widely used for the point-of-care
setting, for example, reverse transcription loop-mediated isothermal amplification
(RT-LAMP).[5,26−42] The RT-LAMP process is similar to conventional PCR tests,
but the reaction can be performed without commercial thermocyclers. While maintaining
specificity and sensitivity comparable to that of the PCR tests, RT-LAMP shows better
tolerance for the impurities and a faster time to result. These unique features make RT-LAMP
assays quicker, easier to use, and more cost-effective than RT-PCR assays, making them more
suitable for point-of-care (POC) diagnostics.In this work, we developed a fully integrated SARS-CoV-2 NAT device using a self-collected
saliva sample. This saliva-based SARS-CoV-2 self-testing with RT-LAMP in a mobile device
(SLIDE) platform consists of a ready-to-use reagents cartridge, an easy-to-use smartphone
interface, and an ultracompact analyzer. It automatically handled the complexity of
heat-inactivated sample preparation, sample dispensing, real-time RT-LAMP reaction and
detection, and data processing. With a turnaround time of less than 45 min, we achieved a
limit of detection (LoD) of 5 copies/μL of a saliva sample. With clinical samples, our
platform showed a good agreement with the results from the gold-standard RT-PCR method. We
believe that our self-testing platform will have an ongoing benefit for COVID-19 control and
fighting future pandemics.
Results and Discussion
Overall Design and Module Validation
Overall Design
The overall design of the SLIDE analyzer is shown in Figure a. It consists of five seamlessly integrated modules controlled
by a microcontroller unit (MCU): an optical module for excitation and detection, two
thermal modules, a piezo micro pump module, a power module, and a connectivity module.
Supporting Information Figure S1 illustrates the overall block diagram
design of the device. The whole system is designed in SolidWorks and prototyped with
in-house three-dimensional (3D) printing. Figure b shows a photograph of the assembled SLIDE analyzer and the smartphone
interface.
Figure 1
SLIDE instrument design and validation. (a) Schematic of the SLIDE device showing
components in an exploded view. The platform consists of five main functional
modules: optical module (light-emitting diode (LED)/optical sensor), thermal module
(power resistor/thermal sensor), micro pump module, power supply module (battery),
and data connectivity module (Bluetooth). Each module was controlled by a
microcontroller on a customized printed circuit board (PCB). (b) Photograph of the
SLIDE analyzer and the smartphone interface. (c) Schematic of the cartridge
coordinated with the optical module and thermal module. (d) Characterization of the
optical sensor using 40 μL of calcein solution for 10 min of relative
fluorescence unit (RFU) recording. The optical sensor showed a linear response to
the concentration of calcein from 0 to 25 μM. The temperature profile of the
heating block and the liquid (saliva/assay) for (e) 95 °C virus thermal lysis
and (f) 65 °C RT-LAMP reactions. (g) Characterization of the piezo pump
frequency with the volumetric rate. (h) Power consumption characterization for one
complete test.
SLIDE instrument design and validation. (a) Schematic of the SLIDE device showing
components in an exploded view. The platform consists of five main functional
modules: optical module (light-emitting diode (LED)/optical sensor), thermal module
(power resistor/thermal sensor), micro pump module, power supply module (battery),
and data connectivity module (Bluetooth). Each module was controlled by a
microcontroller on a customized printed circuit board (PCB). (b) Photograph of the
SLIDE analyzer and the smartphone interface. (c) Schematic of the cartridge
coordinated with the optical module and thermal module. (d) Characterization of the
optical sensor using 40 μL of calcein solution for 10 min of relative
fluorescence unit (RFU) recording. The optical sensor showed a linear response to
the concentration of calcein from 0 to 25 μM. The temperature profile of the
heating block and the liquid (saliva/assay) for (e) 95 °C virus thermal lysis
and (f) 65 °C RT-LAMP reactions. (g) Characterization of the piezo pump
frequency with the volumetric rate. (h) Power consumption characterization for one
complete test.
Optical Module
The optical module consists of three independent excitation and detection units. Each
unit has a LED excitation source (λ = 470 nm) and a complementary
metal–oxide semiconductor (CMOS) color sensor for real-time fluorescence
monitoring. The excitation and the detection were arranged to be perpendicular to each
other to minimize the excitation interference on the fluorescence signal (Figure c). To characterize the quantification
ability of the optical module, we tested different calcein concentrations from 0 to 25
μM and measured the fluorescence intensity for 10 min. Figure
d shows the mean and standard deviation of the relative
fluorescence unit (RFU) as a function of the calcein concentration. A linear fit with
R2 = 0.98 confirmed the quantitative capability of the
optical module.
Thermal Module
We designed two independent thermal modules. One is for heat-inactivating the saliva
and performing the thermal lysis at 95 °C. The other is for controlling the
temperature of the RT-LAMP reaction at 65 °C. Both modules used a customized
aluminum heating block with power resistors attached. The temperature was controlled
through a feedback measurement of a thermistor embedded in the heating block. Since the
temperature was obtained from the heating block rather than the analyte solution on the
cartridge, we characterized the temperature profile difference between these two. As
shown in Figure e, the heating block reached
95 °C after 2 min of operation, while the saliva in the cartridge took 5 min. This
delay is due to the nonideal thermal coupling and the different specific heat capacity
between the heating block and the cartridge. Nevertheless, saliva can be sufficiently
lysed at 95 °C within 10 min from sample collection. For the heating module
controlling the RT-LAMP reaction, we observed that the mean and the standard deviation
of the temperature in the master mix solution are 64 and 0.38 °C, respectively
(Figure f).
Micro Pump Module
The sample dispensing and mixing is accomplished on the cartridge using a micro piezo
pump. It is connected to the microfluidic cartridge using a Tygon tube and a Luer-lock
adaptor. The volumetric rate of the micro piezo pump is controlled by the frequency and
the driving voltage. To characterize the micro pump, we tested the volumetric rate at
different frequencies. As expected, the volumetric rate increased linearly with the
operation frequency (R2 = 0.99, Figure
g). This relationship provides us with the capability to
modulate the liquid flow rate on the cartridge through programming the operation
frequency.
Power Module
A rechargeable 1300 mAh lithium polymer battery (14.43 Wh) was used to power our
analyzer. To estimate the power consumption for each run, we used a power meter to
characterize the voltage, current, and power during a complete cycle of the test. Figure h shows a complete time trace. As shown,
heating is the most power-hungry process during the operation. Before reaching the
target temperature, the heaters continuously work at a high current (1.7 A for 95
°C and 2.2 A for 65 °C). After reaching the target temperature, the heater
starts to change states between on and off to maintain the temperature. The total energy
consumed is 3.02 Wh in each 45 min test, meaning we can perform at least four tests
before recharging.
Connectivity Module
A smartphone app was developed to assist the user in conducting the test. The flow
chart of the app process is shown in Supporting Information Figure S2. The SLIDE analyzer and the smartphone
communicated through the Bluetooth LE protocol. The App could provide test instructions,
acquire data, and make positive and negative calls to interpret the test results. The
App could also save the test results into a spreadsheet, save them on the local
smartphone, or upload them to cloud-based storage (Google Drive). Supporting Information Figure S3 shows the representative screenshots of
the developed App.
Automated Saliva Processing on the Cartridge
To facilitate the raw saliva processing, we developed a disposable cartridge with the
SLIDE analyzer. The cartridge was fabricated in poly(methyl methacrylate) (PMMA). It
consists of three laminated layers: top layer, middle microchannel layer, and bottom layer
(Figure a). The overall layout of the
assembled cartridge is shown in Figure b. It
includes a heat-lysis chamber (250 μL), three independent dispensing (10 μL)
and reaction chambers (60 μL), and a waste chamber (300 μL). First, the
collected raw saliva sample was heat-inactivated and lysed at 95 °C for 5 min. The
resulting lysates were transferred to the dispensing and reaction chambers through the
microchannel. The excessive analyte sample was stored in the waste chamber with a venting
hole to the atmospheric pressure.
Figure 2
(a) Exploded view of the cartridge with three PMMA layers: top loading layer, middle
microchannel layer, and bottom covering layer. (b) Assembled view of the cartridge
includes a saliva collection chamber (250 μL), three dispensing and reaction
chambers, and a waste chamber (300 μL). (c) One unit of the dispensing and
reaction chambers comprises one trapping chamber (10 μL), two wax valves, and
one reaction chamber (60 μL) with a preloaded RT-LAMP master mix and wax layer,
as well as a venting hole to connect the atmosphere. Illustration of (d) trapping and
(e) dispensing processes. (f) One example of sample trapping and dispensing processes
(Supporting Information Video S2). The blue liquid is the saliva mixed
with the blue dye, and the orange liquid is the RT-LAMP master mixed with orange dye
for better visualization.
(a) Exploded view of the cartridge with three PMMA layers: top loading layer, middle
microchannel layer, and bottom covering layer. (b) Assembled view of the cartridge
includes a saliva collection chamber (250 μL), three dispensing and reaction
chambers, and a waste chamber (300 μL). (c) One unit of the dispensing and
reaction chambers comprises one trapping chamber (10 μL), two wax valves, and
one reaction chamber (60 μL) with a preloaded RT-LAMP master mix and wax layer,
as well as a venting hole to connect the atmosphere. Illustration of (d) trapping and
(e) dispensing processes. (f) One example of sample trapping and dispensing processes
(Supporting Information Video S2). The blue liquid is the saliva mixed
with the blue dye, and the orange liquid is the RT-LAMP master mixed with orange dye
for better visualization.Figure c illustrates the detailed design of a
single unit of dispensing and reaction chambers. Since the laser-processed PMMA side walls
are hydrophilic,[43] a side pocket structure can easily trap 10 μL
of the samples without bubbles. We found that the 5.3 mL/min flow rate could help ensure
the reliable trapping process. During the trapping process, the paraffin wax valve 1 was
in the solid phase such that the trapping volume was fixed (Figure d). The average trapping volume is 10.25 ± 0.27 μL. The
difference between the three chambers was less than 2.5% (Supporting Information Figure S4).After excessive samples were pushed into the waste chamber and each unit metered 10
μL of the heat-processed saliva, we increased the temperature to 65 °C to open
the paraffin wax valves. When the wax valves 1 and 2 change from the solid to the liquid
phase, the trapped saliva sample will start flowing into the reaction chamber by capillary
force. To facilitate transferring all samples into the reaction chamber and thorough
mixing with the RT-LAMP master mix, we applied 30 consecutive micro pump pressure pulses.
Each pulse is programmed to be 100 ms in duration (Figure e). The paraffin wax valve 2 serves as a hydraulic resistor, which
helps to balance the hydraulic resistance among three units. To avoid liquid overflowing,
we intentionally designed a long S-shaped releasing channel with a venting hole at the
end. In addition, a thin layer of wax on top of the RT-LAMP mix protects the master mix
from evaporation. It also avoids external contamination by providing a barrier against
amplicons from escaping. Figure f and Supporting Information Video S1 show a representative example of automated
salvia processing on the cartridge.
Saliva Test Workflow
The overall SLIDE workflow from the saliva sample to the molecular results is shown in
Figure a. Four components are needed for a
test: a disposable cartridge, a saliva collection aid (SCA), a portable analyzer, and an
Android smartphone. With the help of the instructions on an interactive smartphone app
(Figure b), one would self-collect saliva
samples into a cartridge with the help of an SCA. While collecting the whole saliva
through spitting or drooling is feasible, the saliva collection aid could increase
participant compliance and avoid sample foaming.[21] After sufficient
saliva (∼120 μL) was collected into the cartridge, the user should seal the
cartridge with a screw cap. The sealed cartridge can then be connected to the piezo pump
through a Luer-lock interface and be inserted into the analyzer. One then would need to
turn on the analyzer for the smartphone to recognize and communicate through the Bluetooth
connection. This process takes less than 2 min hands-on time and is the only manual
testing step.
Figure 3
Overall SLIDE workflow. (a) Step 1: Users self-collect ∼120 μL of saliva
into a cartridge with the help of a saliva collection aid. Users tighten the screw cap
and connect the Luer-lock to the micro pump. Step 2: The cartridge is inserted into
the analyzer, and the lid is closed. Step 3: The SLIDE analyzer is connected with a
smartphone through Bluetooth to initiate the test. (b) Step-by-step instruction of the
App interface includes personal information collection, sample collection guidance,
Bluetooth connection, test initiation, and data processing and communication.
Overall SLIDE workflow. (a) Step 1: Users self-collect ∼120 μL of saliva
into a cartridge with the help of a saliva collection aid. Users tighten the screw cap
and connect the Luer-lock to the micro pump. Step 2: The cartridge is inserted into
the analyzer, and the lid is closed. Step 3: The SLIDE analyzer is connected with a
smartphone through Bluetooth to initiate the test. (b) Step-by-step instruction of the
App interface includes personal information collection, sample collection guidance,
Bluetooth connection, test initiation, and data processing and communication.Once the SLIDE analyzer receives the “start testing” command from the
smartphone app, the analyzer will automatically perform the required tasks on the
cartridge. It includes saliva thermal lysis, sample metering and dispensing, RT-LAMP
reaction and real-time detection, and data analysis and storage. Specifically, the
analyzer begins the test by thermal lysis of the saliva sample at 95 °C for 5 min.
This step inactivates RNases and releases the virus from the saliva sample.[21] The resulting lysates were automatically transferred and dispensed into
the reaction chamber with a preloaded RT-LAMP master. The whole sample preparation takes
about 13 min. After dispensing the sample, the real-time RT-LAMP reaction starts at a
constant temperature of ∼64 °C.[41] The acquired fluorescence
data are transmitted to the smartphone app every 5 s. The threshold to distinguish the
positive from the negative was set at 50 RFU based on the no template control (NTC)
samples tested (Supporting Information Figure S5). We classify a sample as positive only
when two out of three reactions have a higher RFU than the threshold value in 30 min. The
test results could be saved on the local device and uploaded to a cloud. The whole process
is fully automated (Supporting Information Figure S6) and takes about less than 45 min
(∼2 min hands-on time for sample collection, ∼13 min for sample preparation
and dispensing, and ∼15–30 min for the RT-LAMP reaction, and data processing
and result report) from the saliva collection to the result, with very minimal user
intervention (Supporting Information Video S2).
Performance Evaluation with the Mock Saliva Sample
After validating all of the subsystems and system integration, we went out to test the
performance of the SLIDE. Here, we used our previously validated SARS-CoV-2 RT-LAMP primer
set[41] (Supporting Information Table S1) against the highly conserved N region with
a modified fluorescent concentration of SYTO9 (Supporting Information Table S2). We formed mock SARS-CoV-2 positive samples
by spiking the healthy saliva with different concentrations of heat-inactivated SARS-CoV-2
virus particles. The final viral concentration of the mock sample ranges from 1 to
104 copies/μL. Figure a shows
the real-time result. Note that each sample is aliquoted to three separate reactions on a
single cartridge (Figure b). The sample is
classified as positive in each test only if more than two out of three reactions have an
RFU of more than a threshold. As shown, samples with a concentration above 5
copies/μL were successfully classified as positive, while one out of three samples
at 1 copy/μL were classified as positive.
Figure 4
SLIDE device performance evaluation. (a) Real-time RT-LAMP results with different
concentrations of the spiked saliva samples (1 copy/μL to 104
copies/μL) using a SLIDE analyzer. The threshold to classify an amplification
curve as positive or negative was 50 RFU based on the NTC sample (Supporting Information Figure S5). (b) Extracted hit rate at various
virus particle concentrations to establish LoD. (c) Inversely proportional
relationship between the threshold time (Tt) and virus
particle concentration was obtained from the SLIDE analyzer. (d) Pearson correlation
analysis of the Tt between the manual operation with a PCR
machine and automatic method using the SLIDE analyzer. (e) Two clinical samples, one
known positive(top) and one known negative(bottom), were tested by the SLIDE device.
The initial diagnosis was performed by the RT-PCR assay as the reference.
SLIDE device performance evaluation. (a) Real-time RT-LAMP results with different
concentrations of the spiked saliva samples (1 copy/μL to 104
copies/μL) using a SLIDE analyzer. The threshold to classify an amplification
curve as positive or negative was 50 RFU based on the NTC sample (Supporting Information Figure S5). (b) Extracted hit rate at various
virus particle concentrations to establish LoD. (c) Inversely proportional
relationship between the threshold time (Tt) and virus
particle concentration was obtained from the SLIDE analyzer. (d) Pearson correlation
analysis of the Tt between the manual operation with a PCR
machine and automatic method using the SLIDE analyzer. (e) Two clinical samples, one
known positive(top) and one known negative(bottom), were tested by the SLIDE device.
The initial diagnosis was performed by the RT-PCR assay as the reference.To estimate the LoD of the test, we examined the hit rates at different virus
concentrations.[44] The hit rate is the positive test over all of the
tests under the same concentration. As shown in Figure b, the hit rate started to roll off from 100 to 33% when the concentration
decreased from 5 copies/μL to 1 copy/μL. We fitted the experimental hit rate
data with a logistic curve. The LoD is determined to be about 5 copies/μL at the 98%
confidence level. This LoD is comparable with the LoD (6 copies/μL) using
FDA-approved quantitative RT-PCR (qRT-PCR) assays with the same heat-lysis saliva sample
preparation method.[21]Figure c shows the threshold time in the SLIDE
analyzer with different virus concentrations. The threshold time and the standard
deviation among the times to positive generally increase as the virus particle
concentration decreases, although the linearity is not as good as a RT-PCR test. The less
ideal linearity is expected as the RT-LAMP assay is not a quantitative assay.To further evaluate our device, the same spike samples were tested using the benchtop PCR
machine. We manually performed the sample thermal lysis in the heating block for 5 min at
95 °C and then transferred 10 μL of the processed sample using a pipette to the
PCR tube with a preloaded RT-LAMP master mix. After mixing the reagents thoroughly, the
reactions were performed using a benchtop PCR machine (Supporting Information Figure S7). Figure d shows a Pearson correlation of the threshold time between the SLIDE analyzer
and the PCR instrument. A coefficient (R = 0.835) indicates a good
agreement between the automated SLIDE device and manual methods.
Clinical Saliva Sample Test
To best evaluate the performance of SLIDE, clinical samples were tested. Here, two
archived clinical samples (one known positive and one known negative) were obtained
through an approved institutional review board (IRB) of the Pennsylvania State University.
All of the samples were coded to remove information associated with patient identifiers.
The RT-PCR assay performed the initial diagnosis as the reference method to benchmark our
SLIDE. The experiment follows the protocols shown in Figure and Supporting Information Video S2. The resulting raw amplification curves are
shown in Figure e. In 30 min of the
amplification process, all three reactions in the positive test showed sharp RFU increases
and stabilized at the RFU value at least three times above the threshold. All reactions in
the negative clinical sample showed no noticeable RFU changes. The positive and negative
samples determined by the SLIDE analyzer agree with that of the gold-standard RT-PCR
method. Evaluating more clinical samples would be needed to demonstrate the device
robustness and reproducibility. A scaled-up test with more clinical samples is currently
under another IRB approval. We will evaluate and report the diagnostic sensitivity and
specificity of the SLIDE device when these data are acquired in the future.
Conclusions
We demonstrated a fully integrated device for rapid (<45 min) self-testing of the
SARS-CoV-2 virus from saliva samples. This fully portable device can detect the virus
rapidly without needing an RNA extraction kit and pipetting steps. All other complexities
are handled automatically by the SLIDE analyzer, including sample processing and dispensing,
real-time RT-LAMP reaction and detection, and data processing and communication. Our
automatic system shows an excellent agreement with the manual process using a benchtop PCR
instrument. The limit of detection against the SARS-CoV-2 virus particle spiked in the
saliva sample is 5 copies/μL. This LoD is comparable with the LoD (6 copies/μL)
using FDA-approved qRT-PCR assays with the same heat-lysis saliva sample preparation
method.[21] A pilot clinical saliva sample test with the SLIDE showed a
good agreement with the gold-standard RT-PCR method. These results show that it is feasible
to perform self-administrated SARS-CoV-2 nucleic acid testing by laypersons with noninvasive
saliva samples. To that end, we will need to further address the outstanding issues of
reagent lyophilization on the cartridge and scaled-up clinical validation in future
studies.
Materials and Methods
SARS-CoV-2 Samples
Heat-inactivated SARS-CoV-2 (ATCC VR-1986HK) virus particles were purchased from ATCC.
The negative saliva samples were collected from healthy volunteers. The mock samples were
prepared by spiking the heat-inactivated SARS-CoV-2 virus particles into the healthy
saliva sample. The preidentified clinical saliva samples were approved by the
institutional review board (IRB). These clinical saliva samples were initially tested with
the FDA EUA-authorized OPTI RT-PCR COVID-19 direct assay (OPTI Medical Systems, GA). The
collected saliva samples were frozen at −80 °C before use. All clinical
experiments were performed in the Animal Diagnostic Laboratory (BSL 3) at Penn State
(University Park) by a protocol approved by the Institutional Biosafety Committee.
RT-LAMP Reaction Mix
The total volume (40 μL) of the RT-LAMP assays contains a 30 μL of master mix
and 10 μL of the saliva sample. The master mix includes isothermal buffer, PCR-grade
H2O, MgSO4 (7 mM), Styo-9 green (10 μM), deoxyribonucleotide
triphosphates (dNTPs, 1.4 mM), Bst 2.0 DNA polymerase (0.4 U/μL), WarmStart reverse
transcriptase (0.3 U/μL), and primer sets (0.2 mM F3 and B3c, 1.6 mM FIP and BIP,
0.8 mM LF and LB, see Supporting Information Table S1 for primer design). Supporting Information Table S2 summarizes the RT-LAMP recipe.
Instrumentation
Figure a shows a photo of a SLIDE analyzer. The
SLIDE analyzer comprises 3D printed structural parts, a CNC machined aluminum heating
block, a micro pump, and electronics such as an Arduino Nano (MCU), excitation LEDs, and
color sensors for fluorescence detection and Bluetooth. The 3D housing was designed in
Solidworks software and printed using a MakerBot MethodX 3D printer (Brooklyn, NY) with
MakerBot ABS (acrylonitrile butadiene styrene). The aluminum heating blocks were designed
in Solidworks software and fabricated using a CNC machine. Two one-ohm power resistors are
mounted (in series) on the aluminum heating using a thermally conductive adhesive paste
for the 95 °C heating block and 65 °C heating block, respectively. Negative
thermal feedback control was performed using an N-channel power MOSFET (63J7707, Digi-Key)
and an MC65F103A 10 k-ohm thermistor (Amphenol Thermometrics, St. Marys, PA) to maintain
the desired temperature. PCBs were designed in AutoDesk Eagle CAD software and fabricated
by O.S.H. Park L.L.C. (Lake Oswego, OR). The optical module PCB consists of three blue
excitation LEDs (FD-5TB-1) purchased from Adafruit Industries (New York, NY) and
three-color sensors (TCS 34725) purchased from Digi-Key. The piezo pump and the driver
were purchased from Bartels (Mikrotechnik, Germany). The Bluetooth (Adafruit Bluefruit LE
SPI Friend) module was purchased from Adafruit Industries (New York, NY). The whole system
was powered by a 1300 mAh Lithium polymer battery (ZIPPY). All materials of the analyzer
can be found in Supporting Information Table S3.
App Development
Four steps are involved in this Android App development. First, the App interface guides
users in providing their personal information. Only the name is required from users. The
global positioning system (GPS) can automatically obtain the time and location
information. Second, we set up Bluetooth communication. App interface scans and connects
the Bluetooth LE around the analyzer. The communication protocol can be built using the
service UUID and characteristic UUID of the Bluetooth LE, enabling the data communication
function between these two devices. Once the user clicks the confirm button on the screen,
the App will send a single bit to the analyzer to initiate the test. The third part is the
real-time data transfer and plotting. We added two check bits at the beginning and the end
of the string to ensure accuracy. After confirming the check bit of the received string
from the analyzer, the string value will be split into three channels and plotted with
different colors. Meanwhile, the split data in each channel is compared with the threshold
value (RFU 50) to make the decision. If more than or equal to two channels have three
successive data greater than the threshold, the test result will be identified as a
positive. Otherwise, the App will continue to receive the string value from the analyzer.
If no positive result has been determined after 30 min of the amplification, the test
result will be negative. The App will combine personal information, color sensor data in
each channel, and test results into a spreadsheet. This file can be saved on the local
device and uploaded to a Google drive. The flow chart of this App development process is
shown in Supporting Information Figure S2. Selected screenshots of the App are
presented in Supporting Information Figure S3.
Microfluidic Reagent Cartridge
The microfluidic cartridge was designed by AutoCAD and patterned using a CO2
laser cutting machine (Universal Laser Systems, Scottsdale, AZ). All layers were aligned
and laminated with an adhesive solvent (Weld-On). The assembled cartridge comprises a
sample collection chamber (250 μL), three trapping chambers (10 μL each),
three reaction chambers (60 μL each), three wax valves 1 (5 μL each), three
wax valves 2 (5 μL each), and waste chamber (300 μL). The sample collection
tube was mounted using the epoxy adhesive (3M, Saint Paul, MN). All of the assay and wax
valves were loaded onto the cartridge through the extruded inlet and sealed by the PCR
plate seals (Bio-Rad, Hercules, CA). The saliva collection aid was purchased from
Salimetrics, LLC.
Data Processing
To find the proper threshold, all of the collected raw data were subtracted from the
background signal acquired from the average of the first 10 data points and leveled at RFU
30. The threshold to classify an amplification curve as positive or negative was 50 RFU
based on the negative sample (Supporting Information Figure S5).