| Literature DB >> 35715457 |
Alejandra Rios1,2, Travis S Holloway3,2, Philip H Chao4,2, Christian De Caro5,2, Chelsea C Okoro6,2, R Michael van Dam7,8,9,10.
Abstract
The increasing number of positron-emission tomography (PET) tracers being developed to aid drug development and create new diagnostics has led to an increased need for radiosynthesis development and optimization. Current radiosynthesis instruments are designed to produce large-scale clinical batches and are often limited to performing a single synthesis before they must be decontaminated by waiting for radionuclide decay, followed by thorough cleaning or disposal of synthesizer components. Though with some radiosynthesizers it is possible to perform a few sequential radiosyntheses in a day, none allow for parallel radiosyntheses. Throughput of one or a few experiments per day is not well suited for rapid optimization experiments. To combat these limitations, we leverage the advantages of droplet-radiochemistry to create a new platform for high-throughput experimentation in radiochemistry. This system contains an array of 4 heaters, each used to heat a set of 16 reactions on a small chip, enabling 64 parallel reactions for the rapid optimization of conditions in any stage of a multi-step radiosynthesis process. As examples, we study the syntheses of several 18F-labeled radiopharmaceuticals ([18F]Flumazenil, [18F]PBR06, [18F]Fallypride, and [18F]FEPPA), performing > 800 experiments to explore the influence of parameters including base type, base amount, precursor amount, solvent, reaction temperature, and reaction time. The experiments were carried out within only 15 experiment days, and the small volume (~ 10 μL compared to the ~ 1 mL scale of conventional instruments) consumed ~ 100 × less precursor per datapoint. This new method paves the way for more comprehensive optimization studies in radiochemistry and substantially shortening PET tracer development timelines.Entities:
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Year: 2022 PMID: 35715457 PMCID: PMC9205965 DOI: 10.1038/s41598-022-14022-2
Source DB: PubMed Journal: Sci Rep ISSN: 2045-2322 Impact factor: 4.996
Figure 1High-throughput reaction apparatus. (A) Photograph of multi-reaction chip. (B) CAD model showing platform components. (C) Cross-section view of the multi-heater platform showing the path of forced-air cooling. (D) Photograph of the platform (from above) with multi-reaction chips installed.
Figure 2Optimization process. (A) Scheme for the radiosynthesis of [18F]Flumazenil. (B) Synthesis of [18F]PBR06. (C) Synthesis of [18F]Fallypride. (D) Synthesis of [18F]FEPPA. (E) Experimental procedure for performing parallel radiosyntheses using a (4 × 4) multi-reaction microdroplet chip. Concentrations, solvents, and volumes can be varied from site to site, and temperature and heating time can be varied from chip to chip. (F) Procedure for reaction performance analysis. Activities of collected crude samples are measured using a dose calibrator and compared with starting activity to determine collection efficiency. Residual activity on chip is analyzed via Cerenkov imaging. Crude samples are analyzed via radio-TLC to determine the fluorination efficiency.
Summary of parameters and conditions tested in reports of optimization of [18F]Flumazenil using nitromazenil as precursor in microscale and macroscale platforms.
| This work | Wong et al[ | Nasirzadeh et al[ | Mandap et al[ | Massaweh et al[ | Ryzhikov et al[ | |
|---|---|---|---|---|---|---|
| Synthesizer type | Microscale (droplet format) | Microscale (flow format) | Macroscale | Macroscale (microwave) | Macroscale | Macroscale |
| Solvents | DMSO, DMF, NMP, DMPU, ethylene glycol | DMSO, DMF, MeCN | DMF | DMSO, DMF, MeCN | DMF | DMSO, DMF |
| Reaction times (min) | 0.5, 1, 2, 3, 4, 5, 6, 7 | 2.5 | 15, 30 | 2, 5, 10 | 30 | 15, 30 |
| Temperatures (°C) | 100, 120, 140, 160, 180, 200, 220, 240 | 110, 120, 130, 140, 160 | 150 | 90, 140, 160, 180, 200* | 160 | 130, 160 |
| Base types | TBAHCO3, K222/K2CO3, K222/Cs2CO3 | K222/KHCO3 | K222/K2CO3 | K222/K2CO3 | K222/K2CO3 | K222/K2CO3 |
| Base amounts (nmol) | 480, 320, 240, 160, 80, 40, 20, 10 and 240/120 | 2850/2590 | 25,000/12,000 | 12,000/6000# | 2800/ 1200 | 25,000/12,000┼ |
| Precursor amounts (nmol) | 560, 400, 280, 160, 80, 40, 20, 10 | 1500 | 24,220, 12,000, 5100, 3030 | 24,000, 15,000, 12,000, 51,000, 3000 | 18,000, 21,000 | 6000, 12,000, 13,000, 13,000, 19,000, 24,000, 25,000, 25,000, 25,400, 36,000 |
| Total number of different conditions tested | 85 | 13 | 3 | 19 | 1 | 14 |
| Total number of experiments performed | 335 | 13 | 23 | 52 | 15 | 14 |
#Not reported but the amount of K222 was computed based on the amount of precursor and an indicated precursor to K222/K2CO3 molar ratio of 0.5:1. Ratio of K222 to K2CO3 needed to calculate K2CO3 was inferred from a paper they referenced[72].
┼Based on 1:1 precursor to K222/K2CO3 molar ratio. Note: different volumes of solvent were used as an additional parameter (0.5, 1.0, 1.5, and 2.0 mL).
*In the microwave reactor, the pressure was also varied (0, 100, and 200 kPa).
Figure 3Experimental set up for one batch of experiments that explored the influence of reaction temperature (8 values) and solvent (2 types) for the synthesis of [18F]Flumazenil. (A) Assignment of 64 reaction sites. Half of the reaction sites were used first to explore 4 different temperatures in the first set of 32 simultaneous reactions. Then the other half of the sites were used for the remaining 4 temperatures. (B) Cerenkov images show the distribution of the residual activity on each chip after collecting the crude products. Radioactivity signal is decay-corrected to a common timepoint for all images. The reaction marked with an “X” was not analyzed (by mistake the precursor droplet was not added to reaction site). (C) Cerenkov images of developed TLC plates (each containing 8 samples) for reactions that used DMSO as the reaction solvent. (D) Separated crude samples using DMF as the reaction solvent. Dashed circles indicate the ROIs used for analysis. The dashed red arrow indicates the direction of solvent movement during development. White dotted lines represent the boundary of each multi-sample plate.
Figure 4Influence of reaction parameters on the performance of the microdroplet radiosynthesis of [18F]Flumazenil. For each parameter, influence on fluorination efficiency, collection efficiency, and crude RCY are plotted individually. (A) Effect of temperature (and solvent). Precursor amount: 280 nmol. Reaction volume: 8 µL. Base amount: 480 nmol. Reaction time: 2 min. (B) Effect of amount of base (and solvent). Precursor amount: 280 nmol. Reaction volume: 8 µL. Reaction temperature: 200 °C. Reaction time: 2 min. (C) Effect of precursor concentration (and solvent). Reaction volume: 8 µL. Base amount: 240 nmol. Reaction time: 2 min. Reaction temperature 200 °C. (D) Effect of reaction time (and solvent). Precursor amount: 280 nmol. Reaction volume: 8 µL. Base amount: 240 nmol. Reaction temperature: 200 °C. (E) Effect of reaction solvent. Precursor amount: 280 nmol. Reaction volume: 8 µL. Base amount: 240 nmol. Reaction temperature: 200 °C. Reaction time: 0.5 min. (F) Effect of the base type (and solvent). Precursor amount: 280 nmol. Reaction volume: 8 µL. Base amount: 240 nmol. Reaction temperature: 200 °C. Reaction time: 0.5 min.
Figure 5Influence of reaction parameters on the performance of the microdroplet radiosynthesis of [18F]PBR06. For each parameter, influence on fluorination efficiency, collection efficiency, and crude RCY are plotted individually. (A) Effect of precursor concentration (and solvent). Reaction volume: 8 µL. Base amount: 240 nmol. Reaction time: 5 min. Reaction temperature 100 °C. (B) Effect of amount of base (and solvent). Precursor amount: 160 nmol. Reaction volume: 8 µL. Reaction temperature: 100 °C. Reaction time: 5 min. (C) Effect of temperature (and solvent). Precursor amount: 160 nmol. Reaction volume: 8 µL. Base amount: 240 nmol. Reaction time: 5 min. (D) Effect of reaction time (and solvent). Precursor amount: 160 nmol. Reaction volume: 8 µL. Base amount: 240 nmol. Reaction temperature: 100 °C. (E) Effect of the base type. Precursor amount: 160 nmol. Reaction volume: 8 µL. Base amount: 240 nmol. Reaction temperature: 100 °C. Reaction time: 0.5 min.