| Literature DB >> 35629826 |
Abstract
In today's world, the problem of "white pollution" is becoming more and more serious, and many countries have paid special attention to this problem, and it has become one of the most important tasks to reduce polymer waste and to protect the environment. Due to the degradability, safety, economy and practicality of biodegradable packaging film materials, biodegradable packaging film materials have become a major trend in the packaging industry to replace traditional packaging film materials, provided that the packaging performance requirements are met. This paper reviews the degradation mechanisms and performance characteristics of biodegradable packaging film materials, such as photodegradation, hydrodegradation, thermo-oxidative degradation and biodegradation, focuses on the research progress of the modification of biodegradable packaging film materials, and summarizes some challenges and bottlenecks of current biodegradable packaging film materials.Entities:
Keywords: degradable; degradation mechanism; modified; packaging film materials
Year: 2022 PMID: 35629826 PMCID: PMC9143987 DOI: 10.3390/membranes12050500
Source DB: PubMed Journal: Membranes (Basel) ISSN: 2077-0375
The classification and characteristic of degradable plastics.
| Classification | Category | Features |
|---|---|---|
| By degradation principle | Biodegradable plastics | Similar performance to traditional plastics, good degradability, high safety |
| Photodegradable plastics | Simple and low cost production process | |
| Thermal oxidative degradation plastics | Requires oxygen and heat | |
| Hydrodegradable plastics | Short degradation time, no trace, no pollution, low cost | |
| By degradation characteristics | Fully degradable plastics | Completely disintegrates and leaves no trace |
| Incomplete degradable plastics | Partial degradation |
Figure 1The mechanism of photodegradation.
Hydrologic degradation of several typical biodegradable polyesters in different water environments. Data from [63].
| Material | Conditions | Weight Loss % | Number-Average Molecular Weight (Mn) | Mechanical Properties |
|---|---|---|---|---|
| Polylactic acid (PLA) | Seawater | <2 | 96.60 × 103 to 83.85 × 103 | No significant change |
| Germicidal water | <2 | 96.60 × 103 to 67.98 × 103 | ||
| Poly (butyleneadipate-co-terephthalate) (PBAT) | Seawater | <2 | 46.67 × 103 to 20.31 × 103 | Total loss |
| Germicidal water | <2 | 46.67 × 103 to 16.02 × 103 | ||
| Poly (butylene succinate) (PBS) | Seawater | <2 | 41.56 × 103 to 30.11 × 103 | Total loss |
| Germicidal water | <2 | 41.56 × 103 to 18.63 × 103 | ||
| Polycaprolactone (PCL) | Seawater | 32 | 77.79 × 103 to 77.09 × 103 | Total loss |
| Germicidal water | <2 | 77.79 × 103 to 14.82 × 103 |
Figure 2Auto-oxidation scheme of polymer. Reprinted from Ref. [68]. Copyright (2016), with permission from Elsevier.
Figure 3The mechanism of biodegradation.
Biodegradation of common plastics.
| Material | Conditions | The Result of Degradation | References |
|---|---|---|---|
| Polyethylene | Degradation of high-density polyethylene with | Molecular weight reduction | [ |
| Polypropylene | Degradation of polypropylene with microalgae | Decrease in mechanical strength and relative molecular weight | [ |
| Polystyrene | Degradation of polystyrene with | The mass loss was 30.7% on average, forming a functional group of oxidation intermediates | [ |
| Polyethylene terephthalate | Degradation of polyethylene terephthalate with microalgae | Decrease in mechanical strength | [ |
| Polylactic acid | Degradation in accordance with ISO 17556 | 15% of Polylactic acid is degraded | [ |
The different modifications of starch-based film materials.
| Modification | Conditions | Result | References |
|---|---|---|---|
| Blending with other polymers | Modified starch-based film materials with natural fibers in blends | Tensile strength and modulus of elasticity were improved, but the elongation at break was not as good as that of ordinary starch-based films | [ |
| Blending with other polymers | Modified barley hulls (BH) by grafting palmitic acid and then blended with cross-linked polyvinyl alcohol (PVA)/starch | The physical properties of the composite film could be effectively improved, and the air and water resistance were substantially enhanced | [ |
| Surface modification | Acetylated corn starch (AS), acetylated sugarcane fiber (AcSF) and glycerol were used to make biodegradable film materials | Mechanical properties and water resistance have been improved | [ |
| Blending with reinforcement fillers | Different contents of metakaolin were blended with cassava starch to make film materials | The mechanical tensile strength and properties increased significantly and the elongation at break decreased | [ |
Examples of cellulose derivatives film formation.
| Material | Conditions | The Result of Degradation | References |
|---|---|---|---|
| Cellulose acetate (CA) | The film material was produced by mixing CA, sodium alginate (SA) and carrageenan (CG) by solution casting method | The tensile strength, thermal stability and antimicrobial activity of the films were improved | [ |
| Nanocellulose (NC) | Nanocellulose is used as filler for melt blending and blown film with PLA | The mechanical strength, crystallinity and wettability are improved | [ |
| Cellulose nanocrystals (CNC)/ Carboxymethyl cellulose (CMC) | CMC films containing various contents of CNC were prepared by solution casting method | Compared with pure CMC films, CMC/CNC composite films have better UV barrier, mechanical strength, water vapor barrier and thermal stability | [ |
| Ethyl cellulose (EC) | Preparation of PVA/EC/tea polyphenol (TP) nanofiber films by blending electrospinning technique | The thermal stability, surface hydrophobicity, water resistance, water vapor barrier capacity and tensile properties of the composite nanofiber films were improved | [ |
The different modifications of Chitosan-based film materials.
| Modification | Conditions | Result | References |
|---|---|---|---|
| Cross-linking | Preparation of a chitosan/bacterial cellulose membrane treated by multiple cross-linking methods | Mechanical strength and elongation at break increase, but its antimicrobial efficiency decreases | [ |
| Graft copolymerization | Chitosan (CS) was grafted with caffeic acid (CA-g-CS) through carbodiimide coupling and cast into films | CA-g-CS films have higher tensile strength, elongation at break and oxidation activity, and better barrier properties to water vapor and oxygen | [ |
| Blending with reinforcement fillers | Nickel oxide nanoparticles (NiONPs) were doped into chitosan-based films to fabricate composite films | The composite film has improved water resistance, tensile strength, thermal properties and surface hydrophobicity, and has ideal photocatalytic and antibacterial activity | [ |
| Blending with other polymers | Biodegradable chitosan-based film containing micro ramie fiber and lignin was prepared by the casting method | Significant improvement in mechanical, water resistance, thermal and oxidation resistance properties | [ |
The different modifications of PBS film materials.
| Modification | Conditions | Result | References |
|---|---|---|---|
| Blending with other polymers | The PBS and plasticized whey protein (PWP) blend makes the film | Significant increase in modulus of elasticity, tensile strength and elongation at break | [ |
| Blending with other polymers | Preparation of PCL/PBS co-blended film by immersion precipitation | Improved hydrophilicity and biodegradability, in addition to higher pollution inhibition index | [ |
| Synthetic copolymers | Synthetic poly (butylene succinate-co-diethylene glycol succinate) (P(BS-co-DEGS)) copolymer | Crystallinity, tensile modulus, thermal stability slightly reduced and water degradation rate increased. | [ |
| Blending with reinforcement fillers | Preparation of PBS/graphene nanoplatelets (GnP) nanocomposites | Improved barrier properties to water and oxygen | [ |
The different modifications of PBAT film materials.
| Modification | Conditions | Result | References |
|---|---|---|---|
| Blending with reinforcement fillers | Starch/PBAT nanocomposite films with high starch content were prepared by extrusion blow molding | Significant increase in mechanical strength, flexibility and hydrophobicity | [ |
| Blending with reinforcement fillers | Preparation of PBAT/lignin composite films by extrusion hot-pressing | Significantly improved flexibility and mechanical properties | [ |
| Blending with other polymers | Compression molded biodegradable films based on PBS and PBAT at varying weights were prepared | Elongation at break increased with increasing PBAT content, and gas barrier properties decreased with increasing PBS content. | [ |
| Blending with reinforcement fillers | Preparation of PBAT/TiO2 biodegradable films | The addition of TiO2 leads to the improvement of the overall barrier properties, thermal stability and tensile strength of PBAT composite film materials, but its elongation at break decreases | [ |
The different modifications of PCL film materials.
| Modification | Conditions | Result | References |
|---|---|---|---|
| Cross-linking | Polycaprolactone (PCL) was cross-linked by adding different amounts of organic peroxides, such as di-(2-tert-butylperoxyisopropyl)-benzene (BIB) | PCL branching and cross-linking have significant effects on the mechanical properties of PCL 0.5 pbw (part by weight) BIB-modified PCL has better mechanical properties, and higher BIB content can lead to degradation and excessive cross-linking of PCL | [ |
| Compound modification | Prepared PCL/polyvinyl chloride (PVC)/organoclay nanobioblends film | Enhanced mechanical and barrier properties, exhibiting some antibacterial activity | [ |
| Blending with other polymers | PCL/PLA is mixed and green tea extract (GTE) is used as an antioxidant to make the film | Reduced hydrophilicity and enhanced barrier and mechanical properties | [ |
The different modifications of PHA film materials.
| Modification | Conditions | Result | References |
|---|---|---|---|
| Copolymerization modification | Four cross-linkers (citric acid, adipic acid, borax and boric acid) with polycarboxyl or polyhydroxy structures were used in the preparation of the starch/polyhydroxyalkanoate (PHA) films | With higher relative crystallinity, but hinders the formation of intercalation structures in the polymer matrix, improving light transmission and barrier properties | [ |
| Blending with reinforcement fillers | Lignin nanoparticles homogeneously dispersed in poly-β-hydroxybutyric acid (PHB) matrix to form nanocomposites with improved properties using oil-in-water emulsion method | Improved mechanical properties, lower crystallinity, higher glass transition temperature and better barrier properties | [ |
| Compound modification | Preparation of PHA/PLA nanocomposite films under different levels of montmorillonite | Better thermal stability and electrical conductivity | [ |
Figure 4Hydrolysis mechanism of PLA. Reprinted from Ref. [175]. Copyright (2016), with permission from Springer.
The different modifications of PLA film materials.
| Modification | Conditions | Result | References |
|---|---|---|---|
| Blending with reinforcement fillers | Add bamboo cellulose nanowhiskers (BCNW) to PLA as a filler and make a film by solution casting method | Mechanical properties, glass transition temperature, cold crystallinity increase and microcrystal size increase significantly | [ |
| Compound modification | Introduction of glass fibers (GF) modified with silane coupling agent (GF-S) into PLA to make PLA-based composites | Improved mechanical and thermodynamic properties | [ |
| Blending with reinforcement fillers | Halloysite nanotubes (HNT) and chitosan as fillers were blended with PLA to make films | Mechanical strength and mechanical properties have been improved, with excellent barrier to water and UV light, and some antibacterial ability | [ |
| Blending with other polymers | Cinnamic acid (CA)/PLA films obtained by casting or thermal processing | Greatly improves the mechanical properties of the film and improves the barrier to oxygen and water | [ |
| copolymerization modification | PLA is blended with polydecalactone (PDL)-grafted cellulose copolymer (CgPD) and made into films | Improved mechanical properties and mechanical properties | [ |