| Literature DB >> 31869405 |
Hee-Jung Chung1, Mina Hur1, Sang Gyeu Choi1, Hyun-Kyung Lee1, Seungho Lee2, Hanah Kim1, Hee-Won Moon1, Yeo-Min Yun1.
Abstract
BACKGROUND: VISION Max (Ortho-Clinical Diagnostics, Raritan, NJ, USA) is a newly introduced automated blood bank system. Cross-matching (XM) is an important test confirming safety by simulating reaction between packed Red Blood Cells (RBCs) and patient blood in vitro before transfusion. We assessed the benefits of VISION Max automated XM (A-XM) in comparison with those of manual XM (M-XM) by using multidimensional analysis (cost-effectiveness and quality improvement).Entities:
Mesh:
Year: 2019 PMID: 31869405 PMCID: PMC6927601 DOI: 10.1371/journal.pone.0226477
Source DB: PubMed Journal: PLoS One ISSN: 1932-6203 Impact factor: 3.240
Rating score and operational definitions of severity of failure, frequency of occurrence, and detection of failure considered to calculate RPN in FMEA in blood bank tests [17].
| Score | Severity of failure | Score | Occurrence | Score | Detection |
|---|---|---|---|---|---|
| Unnoticed, no relevant effect | < once a year | Clearly visible, 100% instrumental inspection with preventive maintenance | |||
| Failure not unnoticed, little effect, very minor nuisance | < twice a year | 100% instrumental inspection with preventive maintenance | |||
| Creates extra effort, minor nuisance | < once a month | 100% instrumental inspection | |||
| Creates some rework | < once a week | Partial instrumental inspection | |||
| Creates moderate rework | < once a day | Periodic inspection by laboratory personnel | |||
| Creates considerable rework | ≥ once a day or more often | 100% manual inspection and has visual cues | |||
| Causes considerable and possible instrument downtime rework | 100% manual inspection | ||||
| Could be reportable error and possible instrument downtime | Random manual inspection or a low chance of detection | ||||
| Could harm a patient but may not cause death and/or possible instrument failure | Random manual inspection or a low chance of detection | ||||
| Could injure a patient or cause death and/or possible instrument failure | No inspection or no chance of detection |
Abbreviations: RPN, risk priority number; FMEA, failure modes and effects analysis.
In this study, 600 RPN was the highest score, which indicated that patients could be injured or even died every day.
Comparison between A-XM and M-XM.
Discordant results have shown in bold.
| Results | A-XM, n (%) | Total, n (%) | Concordance, n (%) | kappa value | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Compatible | Incompatible | |||||||||
| Overall (n = 327) | ||||||||||
| M-XM | Compatible | 302 | (92.4) | 309 | (94.5) | 320 (97.9) | 0.85 | |||
| Incompatible | 18 | (5.5) | 18 | (5.5) | ||||||
| Total | 302 | (92.4) | 25 | (7.6) | 327 | (100.0) | ||||
| ABS positive (n = 44) | ||||||||||
| M-XM | Compatible | 28 | (63.6) | 30 | (68.2) | 42 (95.5) | 0.90 | |||
| Incompatible | 14 | (31.8) | 14 | (31.8) | ||||||
| Total | 28 | (63.6) | 16 | (36.4) | 44 | (100.0) | ||||
| ABS negative (n = 283) | ||||||||||
| M-XM | Compatible | 274 | (96.8) | 279 | (98.6) | 278 (98.2) | 0.61 | |||
| Incompatible | 4 | (1.4) | 4 | (1.4) | ||||||
| Total | 274 | (96.8) | 9 | (3.2) | 283 | (100.0) | ||||
Abbreviations: A-XM, automated cross-matching; M-XM, manuals-matching; ABS, antibody screening; CI, confidence interval.
Risk and TAT in each process for A-XM and M-XM.
| Steps | Process | Potential defect | Potential intervention | Consequence | Risk by FMEA | TAT (min:sec) | ||||
|---|---|---|---|---|---|---|---|---|---|---|
| S | O | D | RPN | Single test | Batch test | |||||
| A-XM | Total | 229 | 19:06 | 24:18 | ||||||
| 1 | Prepare worklist on the middleware | Middleware malfunction | Re-booting | Delay | 1 | 1 | 1 | 1 | 00:06 | 00:42 |
| 2 | Prepare the tube for the test | Contamination | Repeat | Delay | 1 | 1 | 1 | 1 | 00:04 | 00:29 |
| 3 | Prepare segment of BC | Wrong sample or amounts, splashing, missed addition | Repeat | Delay, WR | 10 | 2 | 6 | 120 | 00:21 | 02:30 |
| 4 | Label the barcode of BC to the tube | Wrong information, mislabeling | Relabel | Delay, WR | 10 | 1 | 5 | 50 | 00:04 | 00:29 |
| 5 | Add segment RBC to the tube | Wrong sample or amounts, missed addition | Repeat | Delay, WR | 9 | 1 | 6 | 54 | 00:08 | 00:57 |
| 6 | Put tubes (prepared and sample) to the instrument | Spill, mechanical error, wrong barcode position | Repeat, relabel | Delay, WR | 1 | 1 | 1 | 1 | 00:02 | 00:14 |
| 7 | A-XM and interpretation | Instrument failure | Retest | Delay | 1 | 1 | 1 | 1 | 18:14 | 18:14 |
| 8 | Verify XM results on the middleware | Data transfer error (computational) | Re-transfer | Delay | 1 | 1 | 1 | 1 | 00:06 | 00:43 |
| M-XM | Total | 1,435 | 23:15 | 42:42 | ||||||
| 1 | Prepare the tube for the test | Contamination | Repeat | Delay | 1 | 1 | 1 | 1 | 00:07 | 00:50 |
| 2 | Manually write patient information on the tube | Wrong information | Relabel | Delay, WR | 10 | 3 | 10 | 300 | 00:15 | 01:46 |
| 3 | Prepare segment of BC | Wrong sample or amounts, splashing, forgot to add | Repeat | Delay, WR | 10 | 2 | 6 | 120 | 00:17 | 02:02 |
| 4 | Add 2 drops of patient serum | Wrong sample or amounts, wrong volume, fibrin or clot, forgot to add, RBC contamination | Repeat | Delay, WR | 10 | 2 | 7 | 140 | 00:03 | 00:24 |
| 5 | Make 2–5% RBC suspension with segment RBC | Wrong sample or amounts | Repeat | Delay, WR | 9 | 2 | 6 | 108 | 00:15 | 01:43 |
| 6 | Add RBC suspension to the tube | Wrong sample or amounts, forgot to add | Repeat | Delay, WR | 9 | 1 | 6 | 54 | 00:02 | 00:15 |
| 7 | Centrifuge for 15 sec | Spill, mechanical error | Repeat | Delay | 5 | 2 | 1 | 10 | 00:38 | 04:24 |
| 8 | Interpret saline phase result with manual recording | Incorrect reading, miswriting | Retest | Delay, FR | 10 | 2 | 7 | 140 | 00:13 | 01:28 |
| 9 | Add 2 drops of 22% bovine Alb | Wrong reagents or amounts | Repeat | Delay, WR | 8 | 1 | 3 | 24 | 00:08 | 00:59 |
| 10 | Water bath for 15 min at 37°C | Wrong work, uncontrolled temperature | Repeat | Delay, WR | 7 | 2 | 5 | 70 | 15:10 | 46:09 |
| 11 | Centrifuge for 15 sec | Spill, mechanical error | Repeat | Delay | 5 | 2 | 1 | 10 | 00:40 | 04:40 |
| 12 | Interpret Alb phase result with manual recording | Incorrect reading, miswrite | Retest | Delay, FR | 10 | 2 | 7 | 140 | 00:12 | 01:25 |
| 13 | Washing 3 times using the instrument for 3 min | Wrong work, instrument failure | Repeat | Delay, WR | 7 | 2 | 3 | 42 | 03:16 | 22:54 |
| 14 | Add 2 drops of AHG | Wrong reagents or amounts | Repeat | Delay, WR | 8 | 1 | 1 | 8 | 00:10 | 01:09 |
| 15 | Centrifuge for 15 sec | Spill, mechanical error | Repeat | Delay | 5 | 2 | 1 | 10 | 01:03 | 07:21 |
| 16 | Interpret AHG phase result with manual recording | Incorrect reading, miswrite | Retest | Delay, FR | 10 | 2 | 7 | 140 | 00:13 | 01:34 |
| 17 | Interpret final (3 phase integration) XM results | Incorrect interpretation | Repeat | WR | 8 | 2 | 3 | 48 | 00:07 | 00:49 |
| 18 | Manual input of results on LIS | Mistyping | Correction | WR | 10 | 1 | 7 | 70 | 00:24 | 02:50 |
Abbreviations: BC, blood component; Alb, albumin; AHG, anti-human globulin; WR, wrong results; FR, false results; S, severity; O, occurrence; D, detection; RPN, risk priority number (S x O x D); FMEA, failure mode and effects analysis.
a Numbers after the decimal place are rounded
b In a batch, seven XM tests are performed.
Comparison of quality and costs between A-XM and M-XM.
| Description | A-XM | M-XM | Savings | ||||
|---|---|---|---|---|---|---|---|
| per single test | per batch test | per year | |||||
| 229 | 1,435 | 1,206 | 8,442 | 46 million | |||
| 19.1 min (19.0–19.2) | 23.3 min (23.2–23.4) | < 0.001 | 4.2 min | 29.4 min | 2,656 hr | ||
| 1.1 min (1.0–1.2) | 5.3 min (5.2–5.4) | < 0.001 | 4.2 min | 29.4 min | 2,656 hr | ||
| 1.44 USD | 2.68 USD | 1.24 USD | 8.68 USD | 47,042 USD | |||
Abbreviations: See Table 1; RPN, risk priority number (S x O x D); TAT, turnaround time
TAT and hands-on time are shown as median (interquartile range).
a P value is assessable only for TAT and hands-on time.
b Annual savings are simulated based on 37,937 XM tests in 2018.
c Equal to 15.1 months of working time, based on the average monthly working hours for daytime worker (176 hrs).
d Cost = direct cost (consumables + reagents) + indirect cost (depreciation costs and labor costs).
Comparison of costs between A-XM and M-XM.
| Cost category | A-XM | M-XM | ||||
|---|---|---|---|---|---|---|
| Unit | Costs (USD) | Unit | Costs (USD) | |||
| Consumables | Serum separator | 1 | 0.02 | 1 | 0.02 | |
| Plastic tube | 1 | 0.02 | 1 | 0.02 | ||
| Typesafe | 1 | 0.28 | 1 | 0.28 | ||
| Poly Cassette | 1/6 | 0.62 | – | – | ||
| Dilution trays | 1/16 | 0.03 | – | – | ||
| Glass tube | – | – | 1 | 0.04 | ||
| Dropper | – | – | 1 | 0.02 | ||
| Reagents | BLISS | 0.05 mL | 0.05 | – | – | |
| 22% albumin | – | – | 0.05 mL | 0.05 | ||
| Anti-human globulin | – | – | 0.10 mL | 0.24 | ||
| Labor cost | min of hands-on time | 0.42 | 5.3 min of | 2.03 | ||
Abbreviations: A-XM, automated cross-matching; M-XM, manual cross-matching.
a Labor costs were calculated on the basis of the average operator salaries and unit values [36]: the average operator salary per minute in this study was 0.38 USD (429 Korean won), and the annual rate of inflation was considered as 3%.