Bruno D Mattos1, Blaise L Tardy1, Orlando J Rojas1,2. 1. Department of Bioproducts and Biosystems, School of Chemical Engineering , Aalto University , P.O. Box 16300, FI-00076 Espoo , Finland. 2. Department of Applied Physics, School of Science , Aalto University , P.O. Box 15100, FI-00076 Espoo , Finland.
Abstract
Mechanically fibrillated cellulose nanofibrils (CNFs) have attracted special attention as building blocks for the development of advanced materials and composites. A correlation exists between CNF morphology and the properties of the materials they form. However, this correlation is often evaluated indirectly by process-centered approaches or by accessing a single dimensionality of CNFs adsorbed on solid supports. High-resolution imaging is currently the best approach to describe the morphological features of nanocelluloses; nevertheless, adsorption effects need to be accounted for. For instance, possible deformations of the CNFs arising from capillary forces and interactions with the substrate need to be considered in the determination of their cross-sectional dimensions. By considering soft matter imaging and adsorption effects, we provide evidence of the deformation of CNFs upon casting and drying. We determine a substantial flattening associated with the affinity of CNFs with the substrate corresponding to a highly anisotropic cross-sectional geometry (ellipsoidal) in the dried state. Negative-contrast scanning electron microscopy is also introduced as a new method to assess the dimensions of the CNFs. The images obtained by the latter, a faster imaging method, were correlated with those from atomic force microscopy. The cross-sectional area of the CNF is reconstructed by cross-correlating the widths and heights obtained by the two techniques.
Mechanically fibrillated cellulose nanofibrils (CNFs) have attracted special attention as building blocks for the development of advanced materials and composites. A correlation exists between CNF morphology and the properties of the materials they form. However, this correlation is often evaluated indirectly by process-centered approaches or by accessing a single dimensionality of CNFs adsorbed on solid supports. High-resolution imaging is currently the best approach to describe the morphological features of nanocelluloses; nevertheless, adsorption effects need to be accounted for. For instance, possible deformations of the CNFs arising from capillary forces and interactions with the substrate need to be considered in the determination of their cross-sectional dimensions. By considering soft matter imaging and adsorption effects, we provide evidence of the deformation of CNFs upon casting and drying. We determine a substantial flattening associated with the affinity of CNFs with the substrate corresponding to a highly anisotropic cross-sectional geometry (ellipsoidal) in the dried state. Negative-contrast scanning electron microscopy is also introduced as a new method to assess the dimensions of the CNFs. The images obtained by the latter, a faster imaging method, were correlated with those from atomic force microscopy. The cross-sectional area of the CNF is reconstructed by cross-correlating the widths and heights obtained by the two techniques.
Alongside developments
in colloidal science, bio-based colloids
have emerged as promising building blocks for the preparation of materials
for a wide range of applications. Particularly, nanoparticles formed
from cellulose have captured a widespread interest by the scientific
community.[1,2] Nanocelluloses are high aspect-ratio particles
that are extracted, principally from plants, by mechanical or chemical
means. The term “nanocelluloses” is loosely used to
refer to, for instance, cellulose nanofibrils (CNFs) obtained by mechanical
fibrillation and TEMPO-mediated oxidation (TO-CNF) as well as cellulose
nanocrystals (CNCs) extracted by controlled acid hydrolysis. Other
grades of nanocellulose with various functionalities such as carboxymethylated
or phosphorylated nanofibrils have also been obtained.[3] Herein, the term “CNF” is used to describe
nanofibers obtained from partial mechanical fibrillation of bleached
wood pulp. Depending on the degree of fibrillation, microfibrillated
cellulose (MFC) can also be obtained and a loose distinction is made
between nano- and microsizes in the use of the nomenclature. A high
degree of fibrillation may lead to fibrils with dimensions close to
so-called “elementary fibrils,” as observed in wood.[4−6] Thus, it is reasonable to assume that the relatively larger nanofibers
in CNF and MFC correspond to bundles of several elementary fibrils
with similar orientation within the larger CNFs.Mechanically
fibrillated CNFs are currently one of the most attractive
and practical bio-based nanostructures that are used as a single component
in hydrogels or aerogels as well as high-performance filaments, films,
and nanopapers.[7] Additionally, CNFs, either
native or surface-modified, have been combined with other colloids
and polymers to form composites, resulting in a near limitless application
potential.[8,9]Considerable fundamental insights
have been gained by observing
the behavior of nanocelluloses in suspensions.[10−13] Further understanding of the
nanocellulose morphology, however, is required for the prediction
of their processability and to design materials with predictable properties.
Specifically, assessing accurate morphological description of CNFs
is critical in the determination of their aspect ratio as well as
surface area and the influence of these characteristics on physicochemical
properties such as colloidal stability, hydrated volume, capillary
forces,[14,15] light scattering,[16] and reactivity,[17] among others.However, whereas the morphological characterization of well-defined
CNCs[10,18] and TO-CNF[19−22] has undergone significant progress,[13] metrology of conventional CNFs remains a challenge.
Such fact arises principally from two factors: (1) as a result of
the partial nature of the fibrillation, mechanically fibrillated CNFs
are highly polydisperse in size, even after repeated fibrillation
cycles. This leads to poor characterization of the finer CNF fraction,
usually an important contributor to the active surface area.[16] (2) CNFs tend to aggregate both in suspension
and upon drying. Additionally, residual components, such as traces
of hemicelluloses, may affect related evaluations. Morphological descriptions
of CNFs based on the suspension behavior have relied on dynamic light
scattering[23] and rheology.[24] Such approaches use a number of assumptions related to
the characteristic aspect ratio, hydration, and the effects of shear,
all of which can be strongly influenced by a rather small population
of the larger particles. On the other hand, imaging is a well-accepted
approach to describe the morphological features of nanocelluloses.[4,25,26] Conventional electron microscopy
techniques [scanning electron microscopy (SEM) and transmission electron
microscopy (TEM)] are commonly applied to image nanocelluloses. However,
the low image contrast of SEM is a current technological challenge.[4] TEM imaging can lead to satisfactory determination
of the length of the fibers and, with a decent accuracy, their widths.
However, sample preparation and skilled operation are of fundamental
importance as the solid support is generally of similar nature of
the low-crystallinity, “disordered” cellulose.[4,27,28] Similarly, atomic force microscopy
(AFM) relies on proper protocols for the deposition on the solid supports
but, in addition, it is subjected to substantial measurement artifacts
such as tip convolution, which prevents an absolute assessment of
CNF dimensions. This also prevents comparison of results obtained
between studies.The challenges presented above have resulted
in significant limitations
in the characterization of the morphology of CNFs. Thus far, the correlation
between CNF characteristics and associated material properties has
been process-centered, that is, indirectly tied to the degree of fibrillation,[29,30] or based on measurements of a single specific dimensionality that
may differ across studies.[16,31,32] Because of the simplicity of their extraction as well as their low
cost and high performance, mechanically fibrillated CNFs are among
the most explored.[33−35] Therefore, the lack of standardization in the methods
for the quantification of their morphological characteristics sets
a limit in our attempts to predict or rationalize their assembly,
for example, for developing given targeted performances.In
recent efforts, AFM imaging has been the preferred method to
extract the dimensions of nanocelluloses. Nevertheless, especially
for CNFs, AFM-based measurements on single particles have been used
to describe their morphology based on either the width[31] or the height[16,32,36] of the observed cross-sectional area. The latter
characteristics (width or height) are used as references to propose
scaling laws between the properties of materials as a function of
the diameter of the fibrillated nanocelluloses.[31,32] Nevertheless, as can be observed in these previous reports, for
AFM imaging of CNFs adsorbed on solid substrates, the lateral dimension
(width) and out-of-plane height differ significantly.[31,32] Therefore, a major need exists for a standardized, simple, and efficient
framework to obtain the detailed morphological features of CNFs.Here, we implemented AFM imaging of CNFs with appropriate consideration
toward an improved description of their morphological characteristics
(Figure a). Our emphasis
lies on the analysis and interpretation of the results to provide
an accurate evaluation of CNF dimensions. As the raw material, we
focused on CNFs produced upon an intermediate degree of fibrillation
(6 passes), as is conventionally encountered in the literature and
in industrial applications. AFM-based morphological mapping was grounded
on associated physical considerations (as described in Figure a, top right panel, and 1b). Importantly, as in AFM imaging of synthetic
polymeric particles,[37−39] spreading and flattening of the CNFs onto the solid
substrate were observed (Figure a, bottom right panel, and 1b). In contrast, the CNFs are generally schematically represented
as having a circular cross section. This assumption is based on the
structure of the bundle of elementary fibrils that may result from
defibrillation, although it remains to be demonstrated. We provide
new insight on the adsorption behavior of CNFs onto flat substrates
as a result of their disordered domains (i.e., crystallinity <65%)
compared, for instance, to highly crystalline CNCs (i.e., crystallinity
>70%).[13,40] Therefore, from the cross-sectional area
obtained from both the width and the height, the equivalent diameter
of the CNFs could be obtained (Figure b,c). This enabled an accurate measurement of the CNF
diameter, which is compared to those obtained by conventional methods
that consider solely width or height as measured by AFM or electron
microscopy. A substantial discrepancy between diameter, width, and
height is observed (Figure c). The results presented are expected to contribute significantly
toward the standardization of measurements to obtain dimensionalities
directly comparable and, potentially, improved scaling laws.
Figure 1
Schematic illustration
of the methodology used to assess CNF dimensions,
including (a) preparation of the supported sample and AFM imaging
to obtain the cross-sectional dimensions of CNFs. In the evaluation,
the effects of tip convolution should be considered. The effect of
drying stresses leading to a substantial flattening of CNFs is also
demonstrated and accounted for. (b) Width measurements are cross-correlated
with the corresponding height. An equivalent cylindrical cross section
can be obtained from the observed noncylindrical cross-sectional area
measured for adsorbed CNFs. (c) From the approximated cross-sectional
area of the flattened CNF, a significantly different value is obtained
for the diameter resulting from the equivalent circular cross section.
Schematic illustration
of the methodology used to assess CNF dimensions,
including (a) preparation of the supported sample and AFM imaging
to obtain the cross-sectional dimensions of CNFs. In the evaluation,
the effects of tip convolution should be considered. The effect of
drying stresses leading to a substantial flattening of CNFs is also
demonstrated and accounted for. (b) Width measurements are cross-correlated
with the corresponding height. An equivalent cylindrical cross section
can be obtained from the observed noncylindrical cross-sectional area
measured for adsorbed CNFs. (c) From the approximated cross-sectional
area of the flattened CNF, a significantly different value is obtained
for the diameter resulting from the equivalent circular cross section.We also introduce the use of negative-contrast
SEM (NegC SEM) for
the characterization of CNFs and correlate the dimensions obtained
with those extracted from AFM. Although previously SEM has been deemed
poor for imaging nanocelluloses,[4] we show
that NegC SEM enables facile and rapid imaging while maintaining a
good contrast. The latter enables a rapid means of obtaining the widths
and, more importantly, lengths of the fibrils.
Experimental
Section
Materials
Poly(ethylene imine) (PEI) was purchased
from Sigma-Aldrich and used as received. Mica discs were purchased
from Ted Pella Inc., and silicon wafers were purchased from Okmetic.
A kitchen-grade aluminum foil was obtained in the local market. Milli-Q
(MQ) water with a resistivity of 18.2 MΩ·cm was obtained
from a Millipore (Synergy UV) Milli-Q purification system. CNFs were
prepared without any chemical or enzymatic pretreatment prior to mechanical
disintegration. A never dried, fully bleached, and fines-free sulfite
birch pulp (Kappa number of 1, and DP of 4700) was suspended in distilled
water at 1.8% mass fraction (w/v) and disintegrated using a high-pressure
fluidizer (Microfluidics M110P) using 6 passes. The CNFs used herein
have been previously characterized in depth in terms of chemical composition
and surface properties.[50,51]
Substrates and Sample Preparation
The initial suspension
of the CNFs was diluted to 0.01 mg mL–1 using Milli-Q
water and then mildly tip ultrasonicated (3 min with pulse on/off
of 5/1 s at 10% amplitude) to achieve a dispersed, stable suspension.
The same suspension was used for SEM and AFM. A stock PEI solution
was prepared in Milli-Q water at a concentration of 0.33% (w/v). For
SEM imaging, freshly cleaved mica discs were spun-coated with a 4
nm layer of gold, platinum/palladium alloy, or iridium. The metal-coated
substrates were dipped in the PEI solution for 1 min, gently rinsed
with Milli-Q water, dipped in the CNF suspension for 1 min, and then
let to dry at room temperature. For the AFM imaging, the metal coating
of the mica substrate was skipped and the other steps were carried
out as previously described.Dip-casting was used to avoid the
formation of highly entangled networks usually present after spin-coating.
For all measurements, we followed the same dip-casting protocol, thus
facilitating the comparison between samples. The thin layer of water
(ca. 0.5 mm) after the retraction of the substrate from the CNF suspensions
is at least 1 order of magnitude higher than the larger dimensions
of the CNFs. This ensures proper sampling, for example, avoiding fractionation
or effects that favor the deposition of smaller CNFs.
AFM Measurements
The CNF samples cast on bare mica
were imaged on a MultiMode scanning probe microscope (Digital Instruments,
Inc., USA) in the tapping mode using a cantilever with an 8 nm radius
spherical tip (spring constant of 40 N m–1 and a
resonance frequency of ca. 260 kHz). Typically, images of size in
the range 5 μm × 5 μm, 2.5 μm × 2.5 μm,
or lower were obtained. From 512 to 1024 lines were taken per images.
Images were sampled at 1024–1536 points per lines that were
used in most cases to extract width and height features. The resolution
for CNFs’ width evaluation was evaluated to be 1.5–2.5
nm based on a half pixel contrast criterion with pixel shortest dimension
ranging from 3 to 5 nm. Five hundred CNFs were randomly selected to
individually obtain the width and height distributions. In order to
analyze the relationship between width and height, we selected 200
CNFs in a broad range of sizes.
Negative-Contrast Imaging
Using a Scanning Electron Microscope
High-resolution negative-contrasted
images were acquired in a field
emission gum electron microscope (FEG-SEM) Zeiss Sigma VP (Germany)
using the in-lens detector for imaging. The acceleration voltage used
was 1.5 kV, and working distance of 6 mm. All images were acquired
at a resolution of 3072 × 2304 pixels or 1024 × 768, depending
on the magnification. Five hundred CNFs were randomly selected to
individually obtain the width and length distributions. Figure S10 exemplifies the sampling of CNFs for
the measurement of their lengths. In order to analyze the relationship
between the width and length, we selected 200 CNFs in a broad range
of sizes.
Image Analysis
The images acquired using the negative-contrast
SEM technique were analyzed with the Fiji version of the ImageJ software.
The length and corresponding width of CNFs were individually measured.
As a standard measurement, the width was taken at the half-length
of the CNF. The analysis of the AFM supporting images was carried
using the Gwyddion software. The images were first leveled by a 3-point
representative plane segment, and then the height and width were measured
from line profiles taken from, preferentially, horizontally rasterized
lines.The dimensions of 200 CNFs were used to describe the
height–width and width–length correlations, respectively,
for AFM and NegC SEM. For such intrafibril (comparison of the dimensions
within the same fibril) descriptions, a broad spectrum of sizes is
preferable to describe the dimensionalities scaling as a function
of the global size of the CNFs; thus, we selected 200 CNFs of visible
different sizes.
Specific Surface Area Calculation
The specific surface
area (SSA) distribution as presented in the discussion was obtained
by calculating the SSA that would be obtained from each of the individual
fibers sampled, with a very high SSA for small fibers and a very low
SSA for large fibers. The sampling number was 200.
Results and Discussion
The sample preparation and instrumental techniques utilized herein
were similar to those previously reported to characterize such features
in a cost- and time-efficient way. Briefly, mica surfaces were dip-coated
with a cationic polymer (PEI) and were then immersed in dilute (0.01
mg mL–1) aqueous suspensions of the CNF. The PEI-coated
superhydrophilic surface enabled nearly all water to be removed upon
retraction of the sample from the CNF suspension. A ca. 0.5 mm thick
layer of water remained within which the larger and smaller CNFs could
be adsorbed upon drying, resulting in sparsely adsorbed CNFs. We note
that this contrasts with the AFM-based characterization conducted
with spin-coated thin films, which are usually highly entangled, making
the identification of the CNF end-points nearly impossible.[36] AFM imaging was performed using a cantilever
typical of those reported in the literature for the same purpose.
Specifically, the half-cone angle of the AFM cantilever’s tip
was 20° ending with a tip radius of 8 nm (MikroMasch model HQ:NSC15/AL
BS). A typical AFM image obtained from the CNF adsorbed on mica is
shown in Figure a,
and additional AFM images are shown in Figure S1. CNFs obtained after 6-pass of microfluidization of bleached
sulfite hardwood (birch) fibers were analyzed. Although there was
a relatively small proportion of large CNFs, their significant volume
is expected to introduce a bias in measurements based on rheology
and, particularly, from light scattering studies. In dynamic or static
light scattering techniques, for instance, the scattering scales with
the sixth power at the nanometer scale. Therefore, larger CNFs would
be over-represented, although they may account for a smaller fraction
of the SSA. In contrast, in CNF suspensions, the smaller fraction
may have a higher contribution to shear thinning than the larger CNFs.[41] Thus, despite the fact that only limited number
of particles is factored in microscopy evaluations, compared to scattering
or rheological-based measurements, microscopy techniques are more
direct and accurate to quantify the detailed morphological characteristics.
Thus, such an approach may be more useful in deriving, for instance,
the effective surface area of the CNF in the aqueous suspension.
Figure 2
(a) Representative
AFM images obtained from dip casting a 0.01
mg mL–1 CNF suspension, followed by rapid blotting
onto PEI-coated mica used as a solid support. (b) Correlation between
the lateral and height dimensions of CNFs obtained from AFM. Distributions
of (c) height and (d) width obtained from AFM imaging. The exponential
decay fit shown in (b) is given by “width = −257.4 ×
exp(−height/(29.8)) + 290.7”.
(a) Representative
AFM images obtained from dip casting a 0.01
mg mL–1 CNF suspension, followed by rapid blotting
onto PEI-coated mica used as a solid support. (b) Correlation between
the lateral and height dimensions of CNFs obtained from AFM. Distributions
of (c) height and (d) width obtained from AFM imaging. The exponential
decay fit shown in (b) is given by “width = −257.4 ×
exp(−height/(29.8)) + 290.7”.Despite the steps taken for sample preparation (extreme dilution
and blotting as well as rinsing), individualized CNFs were scarce.
Instead, bundles with fibrils oriented in multiple directions as well
as overlapping were common in the suspension. Dewetting and capillary
effects during sample drying may also contribute to aggregation and
bundle formation. CNFs were identified, and their dimensions were
extracted. Specifically, the length was more easily extracted from
NegC SEM than that from AFM, simply because of the larger number of
images obtained and greater imaging areas. This enables the quantification
of CNF length. Branches from clustered CNFs were also used to obtain
width and height distributions by AFM and length and width distributions
by NegC SEM.High-resolution images of CNFs spread onto solid
supports were
analyzed in order to obtain the morphological characteristics independently
of their position in the network (Figure a; see also Figure S1 containing additional images). The lateral dimension of CNFs obtained
from AFM imaging was first evaluated. The values of the height and
width were significantly different: 6 ± 3 and 67 ± 18 nm,
respectively (Figure c,d). The AFM size distributions for CNF height and width followed
the Weibull and lognormal distributions, respectively (Figure c,d). Although the width and
height of given CNFs scale with each other (Figure b), the respective mean values diverged by
an order of magnitude. This observation suggests other effects occurring
during measurements as well as during adsorption and drying of the
CNFs, as observed in other studies with adsorbed, soft fibrillar nanomaterials.[37−39]To evaluate the various effects leading to the discrepancy
between
width and height, maximum tip-convolution effects were first subtracted
from the width measurement (Figure ). The maximum tip convolution (Figure b) for the cantilever tip used herein was
calculated as described in Figure a, assuming convolution with an object at right angle
with the substrate of a given height. Therefore, the values obtained
for tip-convolution artifacts are overestimated and are likely to
be lower because of a less steep angle between CNFs and the substrate.[42,43] The corresponding tip convolution as a function of height is plotted
in Figure b. When
these values are subtracted to the width described in Figure , the light green distribution
of points is observed (Figure c). An exponential decay was noted for the distribution of
the lateral dimensions of the CNFs accessed from the AFM width and
height profiles, with their ratio significantly diverging from unity.
Interestingly, the values obtained for the width were always larger
than 20 nm, with some height values below 3 nm, in the range of size
noted for elementary fibrils as extracted from wood analysis.[26,44] This suggests that the CNFs may be bundles of oriented elementary
fibrils that are not fully separated upon mechanical shearing.
Figure 3
(a) Geometrical
considerations and associated fittings governing
the maximum tip convolution on the width measured by AFM (tip radius
of 8 nm and half cone angle of 20°). (b) Curve of tip convolution
as a function of the height of the CNF sample. (c) Correlation between
the cross-sectional dimensions of the CNF obtained from AFM measurements,
including distributions expected after subtraction of maximum tip
convolution (light green). The exponential decay fits shown in (c)
are given by “width = −257.4 × exp(−height/(29.8))
+ 290.7” for the as-measured values and “width = −122.5
× exp(−height/(13.9)) + 144.7” for the values after
tip-convolution correction.
(a) Geometrical
considerations and associated fittings governing
the maximum tip convolution on the width measured by AFM (tip radius
of 8 nm and half cone angle of 20°). (b) Curve of tip convolution
as a function of the height of the CNF sample. (c) Correlation between
the cross-sectional dimensions of the CNF obtained from AFM measurements,
including distributions expected after subtraction of maximum tip
convolution (light green). The exponential decay fits shown in (c)
are given by “width = −257.4 × exp(−height/(29.8))
+ 290.7” for the as-measured values and “width = −122.5
× exp(−height/(13.9)) + 144.7” for the values after
tip-convolution correction.For the tip-deconvoluted average (light green), a small relative
difference with the original data is observed for CNFs with a height
≤10 nm. However, the values diverge more significantly for
CNFs with a measured height higher than 10 nm. When including the
overestimation from AFM tip convolution, the ratio between CNF’s
width (lateral dimension after tip deconvolution) and height (from
height profiles) was larger than 5 and up to 30. This suggests a significant
“flattening” of the CNFs upon drying. This effect can
be rationalized by the presence of elementary fibrils in the bundles
that are displaced and the presence of disordered and relatively mobile
cellulose chains within CNFs that are subjected to the effect of adhesion
and capillary forces during drying. The same effect can be observed
with a mechanically fibrillated CNF prepared from more extensive processing
(12 passes in the microfluidizer, Figure S2). Also, CNCs, with very high crystallinity, display a statistically
oblate cross-sectional geometry, however, at much lower extent with
an average width-to-height ratio of 1.2.[18] TO-CNF, with considerably low crystallinity and dimensions closer
to elementary fibrils, also presents approximately circular cross
section (Figure S2). This highlights that
for each nanocellulose grade, different considerations may have to
be taken into account. Interestingly, compared to the values determined
for the largest CNFs, the width–height relations obtained by
AFM indicate larger discrepancy for the smaller ones. It can be speculated
that the larger CNFs may experience smaller capillary or adhesive
forces.The flattening effect was further evaluated by altering
the affinity
between CNFs and the substrate. This was performed to assess whether
differences in wetting of the substrate may induce distinct degrees
of (1) CNF aggregation coming from dip-casting and (2) CNF flattening.
The morphological features of CNFs were analyzed from samples deposited
onto bare mica, which have a lower affinity with CNFs and thus may
lead to lower spreading and flattening. As for (1), the overall distribution
of the CNFs was visually similar, regardless the substrate used (no
significant differences in sample preparation existed). In contrast,
for (2), a smaller width distribution compared to the PEI-coated substrate
was determined when the CNF was adsorbed and imaged on bare mica (Figure a,b). A higher affinity
of CNFs and PEI-coated surface is expected as the zeta potential of
the mechanically fibrillated CNF prepared herein is slightly negative.[45,46] Additionally, PEI has been shown to bear a strong adhesive capacity
because of multiple interactions.[47] Both
aspects, when combined, may result in a substantially higher flattening
when compared to bare mica that would, in contrast, present either
a less attractive or even a repulsive interaction potential with the
surface of the CNFs.
Figure 4
(a) Effect of substrate affinity between the highly adhesive
PEI-coated
surface and the lower affinity mica surface on adsorption induced
spreading of CNFs depicted schematically. (b) Correlation between
width and height for CNFs measured on PEI-coated mica or bare mica,
highlighting a less oblate cross-sectional area for CNF supported
on bare mica. The linear fits in (b) are given by “width =
36.1 + 2.9 × height” for bare mica and “width =
45.3 + 5.7 × height” for PEI-coated mica.
(a) Effect of substrate affinity between the highly adhesive
PEI-coated
surface and the lower affinity mica surface on adsorption induced
spreading of CNFs depicted schematically. (b) Correlation between
width and height for CNFs measured on PEI-coated mica or bare mica,
highlighting a less oblate cross-sectional area for CNF supported
on bare mica. The linear fits in (b) are given by “width =
36.1 + 2.9 × height” for bare mica and “width =
45.3 + 5.7 × height” for PEI-coated mica.Last, we introduced a negative contrast SEM imaging
technique (therein
referred to as NegC SEM) to study CNF adsorbed on solid supports coated
with a metal, as a conductive layer, for rapid and facile imaging
of a large number of CNFs. The metalized mica was coated with PEI,
and the CNF was deposited following the same protocols used in AFM
evaluations with mica, for comparison. While obtaining high-resolution
AFM can be a lengthy process, SEM allows the facile and rapid imaging
of considerably larger areas if a good contrast exist (Figure S3). Although previously SEM has been
undermined as an imaging technique for nanocelluloses, we show that,
by judiciously choosing a metal for coating smooth substrates, a high
contrast can be obtained. This makes NegC SEM ideal to obtain the
lengths of CNFs and potentially their widths.SEM detection
of electrons reflected normal to the surface using
the in-lens detector provided a sharp contrast between CNF and the
metal, given the large difference in the dielectric properties of
the CNFs and the metallic coating. Compared with the images obtained
from a thin-sputtered metal layer onto CNFs or using secondary electron
imaging, as is common for SEM imaging of CNFs, the contrast obtained
via negative contrast had exceptionally higher signal-to-noise ratio
(S/N, Figures , and S3–S6). Imaging using secondary electrons,
in-lens detection on metal-coated CNF or uncoated CNF deposited onto
a metal layer yielded S/N of ca. 1, 1.5, and 7.5 (Figure S5). NegC SEM was most effective for CNF deposited
onto thin films of iridium as other surfaces sputtered, for instance,
with gold or platinum/palladium alloys, lead to rough surfaces with
large cracks (Figure S6). Remarkably, an
excellent contrast was achieved when using an inexpensive, “kitchen-grade”
aluminum foil as a metal support (Figure S6c). The higher contrast obtained by NegC SEM is further emphasized
in Figure (detailed
in Figure S7) where CNFs with a lateral
dimension <20 nm could be clearly imaged. Interestingly, in all
cases, the CNFs’ edges appeared slightly blurred, although
they were clearly in focus. This is, for instance, made more evident
for CNFs deposited onto thin metallic films with a large number of
cracks that appear sharp in the images, highlighting a good focus
(Figure S6). This blurring effect may be
due to the thickness of the CNFs, which are extremely thin toward
their outer edges as also suggested by the AFM analysis.
Figure 5
(a) Sample
preparation using CNFs that are first adsorbed onto
a support followed by carting with a thin metal layer (left) and sample
preparation whereby the metal coating is first applied onto the substrate
followed by deposition of the CNFs (right). (b,c) images obtained
with samples prepared as described in panel (a), left and right, respectively.
The insets highlight contrast differences.
(a) Sample
preparation using CNFs that are first adsorbed onto
a support followed by carting with a thin metal layer (left) and sample
preparation whereby the metal coating is first applied onto the substrate
followed by deposition of the CNFs (right). (b,c) images obtained
with samples prepared as described in panel (a), left and right, respectively.
The insets highlight contrast differences.The distribution of characteristic length and width is shown
in Figure a,b, yielding
median
values of 1.46 ± 0.8 μm and 35 ± 12 nm, respectively.
The width and length correlated linearly with each other and showed
a widened interval of confidence for larger nanofibrils. From the
correlation profile in Figure c, a length-to-width aspect ratio of ca. 59 was determined
from the mean values.
Figure 6
Distribution of (a) length and (b) width of CNF obtained
by NegC
SEM as described in Figure , as well as (c) their linear correlation. The linear fit
shown in (b) is given by “width = 16.7 × length”.
Distribution of (a) length and (b) width of CNF obtained
by NegC
SEM as described in Figure , as well as (c) their linear correlation. The linear fit
shown in (b) is given by “width = 16.7 × length”.From the schematic proposed in Figure d and the dimensions
distributions obtained
thus far, it is possible to obtain the diameter of CNFs by using the
equivalent cross-sectional area measured by AFM to estimate the diameter
of the equivalent circular cross section. The circular cross section,
which is still not agreed upon, was assumed for simplicity and following
a vast number of reports that use such geometry.[26,44,48] Using the height obtained from AFM and width
obtained from SEM, the diameter of the CNFs is estimated to be ca.
28 ± 12 nm. Using the width obtained from AFM, the diameter is
39 ± 15 nm. Width distribution obtained from NegC SEM and AFM
both followed lognormal distributions. The difference may principally
arise from the pixel size obtained by AFM being substantially smaller
than the one obtained by SEM, where large images were taken to obtain
micrometer-sized lengths. Other possible contributions to the width
discrepancy between SEM and AFM include higher S/N obtained by AFM
(Figure S5) and the effects of swelling
during AFM measurements, which were conducted at a higher relative
humidity (23%) when compared to the high vacuum atmosphere in the
SEM measurement. Additionally, a small sampling bias may be present,
where smaller areas were considered for AFM compared to those in SEM.
This may result in larger CNFs being underrepresented in AFM measurements.
The values reported here for the diameter allow an accurate determination
of the aspect ratio of the CNFs, in the present case 49 ± 8 (36
± 7 by AFM). The cross-sectional analyses and the obtained equivalent
diameter enable the estimation of a more accurate aspect ratio of
the mechanically fibrillated CNFs, most important in predicting their
assembly behavior. On the basis of the precedent discussion, we argue
that the CNF aspect ratio obtained from AFM imaging has been overestimated
in the literature (reported to reach values up to 1000)[40] because the measured height is often used as
a measure of the diameter. Using the SEM length and the width obtained
from SEM (or AFM in combination with the AFM-based height) and to
calculate the cross section and associated surface area led to a small
difference in values (ca. 4%) for the effective surface area of the
suspension: from 472 ± 261 to 457 ± 258 m2 g–1, respectively. Distributions of the SSA values are
obtained by calculating the SSA for individual CNFs as shown in the
distributions included in Figures and 6, and using the approximations
shown in the Figure S8. Briefly, the height
and width are converted to an equivalent circular cross section, which
combined to the length allow the surface area of an ideal cylinder
to be calculated (Figure S9). The SSA values
obtained herein do not have any contribution coming from entanglement
or fibers overlap, meaning that these values are expected to be higher
than the ones experimentally obtained from, for instance, nitrogen
adsorption.[49]Furthermore, because
NegC SEM is considerably faster and more user-friendly
than AFM, one can potentially use the correlations between dimensions
(height/width for AFM and width/length for NegC SEM) to better describe
the sample by only using the NegC SEM technique. The accuracy of such
estimate is, however, dependent on sampling size, homogeneity, and
polydispersity of the sample. With a well-defined sample, the difference
between the dimensions obtained from the two techniques can be attributed
to humidity and signal-to-noise ratio, which would be constant for
all experiments. This may lead, for instance, to a precise estimation
of the height from the width obtained in the NegC SEM.
Conclusions
In conclusion, we introduce the combination of AFM and NegC SEM
to easily and efficiently assess the morphology and dimensions of
CNFs. Our approaches may be applicable to other nanocelluloses (enzyme-pretreated
CNF, MFC, fractionated samples, e.g.). More importantly, the importance
of the substrate interaction may also be put forward for finer research
involving the characterization of smaller bio-based nanofibers such
as TO-CNFs, nanochitin, and so forth. The dimensions obtained from
AFM (height or lateral dimensions) or TEM/SEM imaging, if used alone,
fall short in offering a good description of the morphological features
of the CNF. This is due to significant effects arising from the disordered
nature of CNFs, that is, in analogy to synthetic macromolecular soft
matter, and their interaction with given substrates. Furthermore,
the substantial effect of the substrate on the conformation of the
CNFs may be put in perspective with neutron or X-ray scattering techniques
to better understand the distribution and size of the highly rigid
crystalline domains within CNFs. Therefore, we envision that the framework
and the findings presented herein will lead to significant advances
in the metrology of CNFs and in relating it with the properties of
the materials they form, with the potential to be extended to other
cellulosic and bio-based colloids.
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