Zheng Shen1, Wenbo Chen1, Wei Zhang1, Minyan Gu1, Wenjie Dong1, Meng Xia1, Huiping Si1, Yalei Zhang1,2. 1. State Key Laboratory of Pollution Control and Resources Reuse, Key Laboratory of Yangtze River Water Environment of MOE, National Engineering Research Center of Protected Agriculture, Shanghai Engineering Research Center of Protected Agriculture, Tongji University, Shanghai 200092, China. 2. Shanghai Institute of Pollution Control and Ecological Security, Shanghai 200092, China.
Abstract
In this work, a new type of modified β zeolites with rare earth elements (ree) was discovered for producing lactic acid from glucose and achieved a good catalytic effect. At first, the catalytic performances of ree-β zeolites, ree oxides, and single-transition-metal-β zeolites were compared, and the result showed that Y-β and Yb-β zeolites had the best catalytic activity under the same reaction conditions. Under the best reaction conditions, the maximum yields of lactic acid with Y-β and Yb-β catalysts were 45.3 and 43.6%, respectively. The acid characterization showed that Y/Yb-β zeolites had a similar number of Lewis acid sites as Sn-β zeolites, and they were also more than other transition-metal-β zeolites. Thus, Y-β and Yb-β zeolites had a higher lactic acid yield than those catalysts. It is interesting to note that Y-β and Yb-β zeolites owned more Brønsted acids but produced fewer byproducts. Combining the decomposition experiment of 5-hydroxymethyl furfural, fewer byproducts were produced with Y-β and Yb-β zeolites because the low amount of Brønsted acid contained could hinder the decomposition of 5-hydroxymethyl furfural, thereby slowing down the side reaction.
In this work, a new type of modified β zeolites with rare earth elements (ree) was discovered for producing lactic acid from glucose and achieved a good catalytic effect. At first, the catalytic performances of ree-β zeolites, ree oxides, and single-transition-metal-β zeolites were compared, and the result showed that Y-β and Yb-β zeolites had the best catalytic activity under the same reaction conditions. Under the best reaction conditions, the maximum yields of lactic acid with Y-β and Yb-β catalysts were 45.3 and 43.6%, respectively. The acid characterization showed that Y/Yb-β zeolites had a similar number of Lewis acid sites as Sn-β zeolites, and they were also more than other transition-metal-β zeolites. Thus, Y-β and Yb-β zeolites had a higher lactic acid yield than those catalysts. It is interesting to note that Y-β and Yb-β zeolites owned more Brønsted acids but produced fewer byproducts. Combining the decomposition experiment of 5-hydroxymethyl furfural, fewer byproducts were produced with Y-β and Yb-β zeolites because the low amount of Brønsted acid contained could hinder the decomposition of 5-hydroxymethyl furfural, thereby slowing down the side reaction.
With the continuous consumption
of fossil energy,[1] the world’s resources
are becoming increasingly
scarce and the environment is gradually deteriorating.[2,3] At the same time, the development of clean and renewable energy
has become more and more of concern because of the shortage of fossil
energy.[4,5] Biomass energy is regarded as the most potential
alternative energy because of its wide distribution, low price, environmental
friendliness, and sustainable use.[6,7] Among the chemicals
obtained from the biomass resources, lactic acid, as an important
platform molecular compound,[8,9] has a wide range of
uses in the chemical, pharmaceutical, and food industries.[10,11] Especially, it is often used as a synthetic material for biodegradable
plastics.[12,13] The traditional methods of producing lactic
acid are mainly microbial fermentation methods, and the main raw materials
for microbial fermentation are starch-rich crops such as rice, corn,
wheat, and potatoes. The production process of the fermentation method
is complicated, and the production cycle is long.[14,15] Compared with the biological fermentation method of the production
of lactic acid, the catalytic method has a higher large-scale production
potential and higher production efficiency, and especially, it uses
biomass instead of food as a substrate. Thus, the catalytic method
seems to provide a more acceptable way for the preparation of lactic
acid.[16]According to the mixing state
of the catalyst and the reaction
substrate during the catalytic reaction of biomass, the catalysts
can be divided into homogeneous catalysts and heterogeneous catalysts.
However, the homogeneous catalyst has the disadvantages of difficult
separation and inconvenient recycling.[17,18] Therefore,
heterogeneous catalysts without the above shortcomings have attracted
greater attention. The β molecular sieve, as a heterogeneous
catalyst, was synthesized for the first time in 1967. Because of the
unique pore structure and high silicon–aluminum ratio, the
β molecular sieve has good acid resistance, thermal stability,
and hydrophobicity.[19] It is even widely
used in petroleum refining and petrochemical processes such as isomerization,
hydrocracking, alkylation, dewaxing, etc. In particular, adding a
small amount of β molecular sieve or modified β molecular
sieve to the cracking reactions can significantly improve the hydrothermal
stability, coking resistance, and abrasion resistance.[20,21] In addition, the β molecular sieve has also been found to
have unique effects in the fields of biomass catalysis.[22−27] Therefore, it is very worthwhile to look forward to the application
of the β molecular sieve or the modified β molecular sieve
in biomass catalytic reactions. Taarning et al. reported in 2010 that
Sn-β zeolites prepared by the hydrothermal synthesis method
catalyzed sugars to produce lactic acid or lactate in the aqueous
and organic phases.[28] As a heterogeneous
catalyst, the excellent catalytic performance and structural stability
of modified β zeolites immediately triggered a research boom
in its catalytic utilization of biomass.[29−31] In 2016, Dong
et al. reported the chemical conversion of sugars using Zn-Sn-β
zeolites. The glucose conversion rate exceeded 99% and the lactic
acid production rate reached 54% within 2 h under ambient pressure
at 190 °C.[32]The Sn element
is the dominant element of the modified β
zeolite catalyst commonly used for converting biomass into lactic
acid. Is it possible to find a new type of metal element that can
replace Sn? Rare earth elements have attracted our attention due to
their excellent catalytic properties and abundant reserves in the
chemical industry.[33,34] Currently, rare earth catalytic
materials play an important role in petrochemical catalysis, vehicle
exhaust catalysis, fuel cell catalysis, catalytic combustion, photocatalysis,
and so on.[35−37] However, there is very little research in the field
of lactic acid production from biomass using rare earth catalytic
materials. Herein, we investigated the effects of different rare earth
elements on the production of lactic acid from glucose and the various
influencing factors such as reaction time, temperature, and metal
loading. The result showed that ree-β zeolites developed in
this study could produce more lactic acid and fewer byproducts than
those prior catalysts. Therefore, this work broke the situation that
most modified β zeolites were dominated by Sn[38,39] and applied rare earth elements with excellent catalytic efficiency
in the field of catalytic biomass production of lactic acid, which
was of great significance for the industrial production of lactic
acid.
Experimental Section
Materials and Experimental Procedure
d-(+)-glucose (99.5%), d-(−)-fructose (99%),
ethanol (≥99.5%), indium acetate, zinc acetate, copper acetate,
lanthanum acetate, cerium acetate, ytterbium acetate, yttrium acetate,
lanthanum oxide, cerium oxide, yttrium oxide, and ytterbium oxide
were purchased from Sinopharm Chemical Reagent Co., Ltd. (Shanghai,
China). Tin(II) acetate was obtained from Sigma-Aldrich. Formic acid
(≥98%), acetic acid (99.8%), and levulinic acid (99%) were
purchased from Wako Co., Ltd. Lactic acid (1.0 M) was purchased from
Alfa Isa (China) Chemical Co., Ltd. 5-Hydroxymethyl furfural (98%)
was purchased from Johnson & Johnson Technology Co., Ltd. The
β molecular sieve was purchased from Nankai University Catalyst
Factory Co., Ltd.
Synthesis of Materials
The catalysts
were prepared following the previously published protocol.[40] The dealumination of β zeolite (deAl-β)
was prepared as follows: 25 g of commercial β zeolite (Catalyst
Plant of Nankai University) with a Si/Al ratio of 25 was put into
0.5 L of HNO3 solution (65–68%, w/w) at 103 °C
for 20 h. The deAl-β zeolite was washed until the supernatant
was neutral; then, the solid was collected and dried overnight at
100 °C.
Catalyst Preparation
Solid-state
ion exchange was performed by grinding the deAl-β and the metallic
acetate for 40 min. Finally, the samples were calcined in static air
at 550 °C with a ramp of 2 °C/min for 6 h.
Catalyst Recycling
The catalysts
were recovered by centrifugation, washed extensively with absolute
ethanol, dried at 90 °C overnight, and then roasted at 550 °C
for 6 h.
Catalytic Reactions
The catalytic
reactions were performed in a closed Teflon vessel (25 mL) in a stainless-steel
autoclave. In a typical procedure, the vessel was charged with glucose,
catalyst, and water (10 mL) followed by heating to the desired reaction
temperature in a rotating oven (20 rpm). After hours of stirring,
the autoclave was cooled, and the reaction mixture was analyzed. All
of the experiments were replicated at least three times, and the mean
values are reported.
Products Analysis
The concentrations
of sugars, organic acids (i.e., lactic acid, formic acid, and levulinic
acid), and 5-hydroxymethy furfural were determined on an Agilent 1260
series HPLC equipped with an RI detector and a UV detector (210 nm)
using a column (Bio-Rad HPX-87H). The mobile phase was a 5 mM H2SO4 aqueous solution at a flow rate of 0.4 mL/min,
and the temperatures of the column and the RI detector were set at
55 and 45 °C, respectively. The concentration of each respective
component was determined based on the external standard calibration
curves.
Results and Discussion
Effect of Different Catalysts on the Reaction
Before the experiments, we checked the literature and learned the
specific yields of lactic acid catalyzed from glucose by some single-transition-metal-β
zeolites,[41,42] and repeated the experiments. To investigate
the effect of rare earth elements on the production of lactic acid
from glucose, we loaded the rare earth elements (Y, Yb, Ce, and La)
on β molecular sieves according to the above method. The catalytic
performances of converting glucose into lactic acid by ree oxides,
ree-β zeolites, and single-transition-metal-β zeolites
are shown in Figure . During the catalyst preparation process, the metal loading of the
catalyst was 0.42 mmol/g, and the hydrothermal reaction conditions
were 190 °C, 2 h, catalyst 160 mg, glucose 225 mg, H2O 10 mL.
Figure 1
Yield of lactic acid from glucose over different catalysts.
Yield of lactic acid from glucose over different catalysts.It could be seen in Figure that the lactic acid yield of the blank
experimental group
was less than 4%, indicating that it was difficult to convert glucose
into lactic acid under purely hydrothermal conditions without adding
a catalyst. After adding β or deAl-β zeolite, the lactic
acid yields were 5.7 and 4.4%, respectively. Compared with the experimental
group without the catalyst, the lactic acid yields did not increase
significantly, showing that β or deAl-β zeolite could
hardly produce lactic acid from glucose. The yield of lactic acid
was greatly improved when using single-transition-metal-β zeolites
as catalysts, and their catalytic capacity for producing lactic acid
was as follows: Sn-β > Zn-β > In-β > Cu-β.
Among them, Sn-β zeolite showed the best catalytic effect, and
the lactic acid yield reached 22.4%. As for the four rare earth element-supported
catalysts, Y-β and Yb-β zeolites showed excellent catalytic
efficiency and obtained lactic acid yields of 27.5 and 25.7%, respectively.
This might be due to the unique properties of Y and Yb as heavy rare
earth elements. The catalytic effects of Y-β and Yb-β
zeolites were even better than those of Sn-β zeolites. By the
way, the catalytic effect of the rare earth oxide was very poor, and
only a small amount of lactic acid (<5%) was produced. In summary,
the efficiency sequence of modified β zeolites to catalyze glucose
into lactic acid was as follows: Y-β > Yb-β > Sn-β
> Zn-β > La-β > In-β > Cu-β >
Ce-β.
In the above work, we found that the zeolites loaded with rare earth
metal Y and Yb exhibited the best performance for the formation of
lactic acid from glucose, so we selected these two rare earth elements
for exploration in the follow-up research.
Catalyst Characterization
BET Characterization of Catalysts
Figure a shows the
nitrogen adsorption–absorption curve of different β zeolites.
It shows fine hysteresis loops at the relative pressure of 0.4 < P/P0 < 0.9 in all catalysts,
which is a typical type I isotherm. This meant that micropores existed
in all catalysts and the modification did not change the overall framework
structure. The hysteresis loop of β zeolites became larger after
dealumination treatment. Compared with deAl-β zeolites, the
modified Y/Yb-β zeolites showed a smaller hysteresis loop, indicating
that the metal had been successfully loaded and the channel was partially
filled. In addition, it could be seen from Figure b that the hysteresis loop decreased with
the increase of metal loading, indicating that the number of internal
holes of the catalyst decreased with the increase of metal loading.
Figure 2
(a) Nitrogen
adsorption/desorption isotherms of different catalysts.
(b) Nitrogen adsorption/desorption isotherms of catalysts with different
loadings.
(a) Nitrogen
adsorption/desorption isotherms of different catalysts.
(b) Nitrogen adsorption/desorption isotherms of catalysts with different
loadings.
XRD Characterization of Catalysts
The structure and morphology characteristics of various catalysts
and rare earth oxides were also characterized, and the XRD patterns
of each catalyst are shown in Figure . All β zeolites had typical topological characteristics
of BEA, with a typical diffraction peak at 2θ = 22.38°,
confirming that the structure of the commercial β zeolite was
not notably destroyed during the process of dealumination and modification,
and all catalysts maintained the integrity of the phase structure.
As the metal (Y/Yb) loading increased, the peak width of the modified
catalyst decreased at 2θ = 22.38°. It was worth mentioning
that hardly ree oxides were observed for the peaks that occurred at
29.2 and 29.84°, respectively, indicating that the introduced
metal elements did not form a nonframework oxide structure on the
surface, but might have entered the framework structure of the molecular
sieve.[41]
Figure 3
X-ray diffraction patterns of various
catalysts.
X-ray diffraction patterns of various
catalysts.
Acid–Base Characterization of Catalyst
The excellent catalytic activity of the Y-β and Yb-β
zeolites might be explained by its acid–base properties. NH3-TPD and CO2-TPD characterization is a more general
and simpler method for determining the acid–base distribution
of catalysts.[32] The acid and base properties
of the β-type zeolites were examined by NH3-TPD and
CO2-TPD characterizations in the study.Generally
speaking, according to the different desorption temperatures, acid
sites can be divided into weak acid sites, medium-strong acid sites,
and strong acid sites. The NH3-TPD characterization results
of each catalyst are shown in Figure . It could be seen that deAl-β after the dealumination
had no acidic sites, while both modified catalysts showed weak acidic
sites at 100–200 °C. Y-β exhibited certain medium
acidic sites at 300–400 °C, and Yb-β exhibited strong
acidic sites at 400–600 °C. Table lists the distribution of specific acidic
sites of the catalysts. On the whole, the total number of acidic sites
of the two catalysts was basically the same, which might be the reason
for the similar lactic acid yields obtained under the two catalytic
systems.
Figure 4
(a) NH3-TPD curves of various catalysts. (b) Acid strength
distribution of Y-β. (c) Acid strength distribution of Yb-β.
Table 1
Acidity of Different Catalysts
catalyst
weak acidity
(%)
medium acidity
(%)
strong acidity
(%)
B150 (mmol·g–1)
L150 (mmol·g–1)
Y-β
61.3
38.7
0.028
0.032
Yb-β
53.4
46.6
0.025
0.030
(a) NH3-TPD curves of various catalysts. (b) Acid strength
distribution of Y-β. (c) Acid strength distribution of Yb-β.The distribution of acidic sites between the two catalysts
is shown
in Table . They were
both mainly based on weak acid sites, and Y-β zeolites had more
weak acid sites and less medium/strong acids comparatively.Pyridine-probed FT-IR (Py-IR) analysis could identify and quantify
the Brønsted and Lewis acid sites readily. Figure presents the infrared spectra of pyridine
adsorbed on the catalysts at 150 °C. The characteristic peaks
of Lewis acid sites were mainly at 1450 and 1610 cm–1, and the characteristic peaks of Brønsted acid sites were mainly
at 1544 and 1633 cm–1. It could be seen from the
figure that there were two types of acidic sites at the same time
in the catalysts. The content of Lewis acid also increased with the
increase in metal loading, and the content of Brønsted acid did
not change significantly.
Figure 5
FT-IR spectra following the adsorption of pyridine
on various catalysts.
FT-IR spectra following the adsorption of pyridine
on various catalysts.The base properties of the catalysts were analyzed,
as shown in Figure . It could be seen
that the modified catalysts (Y/Yb-β zeolites) exhibited a new
strong desorption peak located at about 300 °C, associated with
the moderate base sites at 300–600 °C, and the deAl-β
showed no basic sites. These phenomena confirmed the incorporation
of ree metal (Y/Yb) and the resultant basicity increase.
Figure 6
CO2-TPD curves of various catalysts.
CO2-TPD curves of various catalysts.
Effect of Metal Loading on the Reaction
The effect of the metal contents of Y and Yb in the β zeolite
employed in the catalytic reaction on the formation of lactic acid
from glucose was also studied in this section.ICP characterization
of catalysts with different metal loadings was also carried out (as
shown in Table S1). ICP analysis showed
that the amount of metal was identical to the desired value, confirming
that the modification method selected in this study successfully loaded
the metal to β zeolites. As shown in Figure , the lactic acid yields of Y-β and
Yb-β zeolites increased gradually with the increase in metal
loading from 0.2 to 1.2 mmol/g. At a metal loading of 1.2 mmol/g,
the maximum lactic acid yields of Y-β and Yb-β zeolites
were 45.2 and 43.6%, respectively. When the metal loading continued
to increase to 1.4 and 1.6 mmol/g, the lactic acid yield decreased
instead. It is speculated that the decrease in lactic acid yield might
be due to the congestion inside the catalysts. In addition, it could
be also seen from Figure b that the hysteresis loop decreased with the increase in
metal loading from 0.4 to 1.2 mmol/g, indicating that the number of
internal holes of the catalyst decreased with the increase of metal
loading. In summary, the metal loading of the catalyst selected in
the subsequent experiments was 1.2 mmol/g.
Figure 7
Effect of metal loading
on the yield of lactic acid. Reaction condition:
225 mg of glucose, 160 mg of catalyst, 10 mL of H2O, 190
°C, 3 h.
Effect of metal loading
on the yield of lactic acid. Reaction condition:
225 mg of glucose, 160 mg of catalyst, 10 mL of H2O, 190
°C, 3 h.
Effect of Temperature and Time on the Reaction
To optimize the yield of lactic acid, we investigated the effects
of different reaction temperatures and reaction times on the production
of lactic acid from glucose under the Y-β and Yb-β catalytic
systems (as shown in Figure ).
Figure 8
Effect of reaction temperature and reaction time on lactic acid
yield. Reaction condition: 225 mg of glucose, 160 mg of catalyst,
10 mL of H2O.
Effect of reaction temperature and reaction time on lactic acid
yield. Reaction condition: 225 mg of glucose, 160 mg of catalyst,
10 mL of H2O.It could be seen in Figure that in the two catalytic systems of Y-β
and Yb-β
zeolites, when the reaction temperature was 130 °C, the formation
of lactic acid was almost undetectable in the first 2 h. After 5 h
of reaction, only a small amount of lactic acid was produced, indicating
that the catalytic reaction did not proceed to a high degree under
this temperature condition. This might be because fructose in the
intermediate reaction step generates dihydroxyacetone or glyceraldehyde
through retro aldol, which required higher energy to open the C–C
bond. Therefore, in general experiments, the reaction temperature
involved in this step was above 140 °C.[43]As the reaction temperature increased from 130 to 230 °C,
the lactic acid yield and the catalytic rate obviously increased in
the first 1 h. The yield of lactic acid reached the highest at 3 h
when the temperatures were 190, 210, and 230 °C. As the temperature
rose to 210 and 230 °C from 190 °C, the yield of lactic
acid decreased in the end of the reaction. It has been reported that
lactic acid could be converted to formic acid and acetic acid in high-temperature
water.[44,45] Thus, the reason for this phenomenon (decreased
yield of lactic acid) in the preliminary analysis might be that the
decomposition rate of lactic acid is higher than the production rate
at 210 and 230 °C.When the temperature was 190 °C,
with the extension of the
reaction time, the glucose conversion rate gradually increased, and
the maximum yield of lactic acid (45.2% for Y-β, 43.2% for Yb-β)
was obtained at 3 h. Then, the lactic acid yield remained unchanged
without a noticeable trend of increasing or decreasing, indicating
that the produced lactic acid was relatively stable. In summary, we
ensured the optimal reaction conditions for converting glucose into
lactic acid as 190 °C, 3 h.
Catalyst Stability Research (Recycling Research)
The recycling ability of the Y-β and Yb-β zeolites
for the conversion of glucose was investigated, and the results are
shown in Figure .
After each reaction, the solid–liquid mixture in the reactor
was taken out, centrifuged, and then washed with absolute ethanol.
Then, the separated solids were dried overnight and roasted at a temperature
of 550 °C for 6 h. As shown in Figure , the catalytic systems of Y-β and
Yb-β zeolites achieved lactic acid yields of 45.24 and 42.05%
in the first recycle reaction, respectively. Then, a decrease in the
yield of lactic acid was observed within three cycles, and the leaching
of metals during the reaction might be the cause.[46] ICP characterization was supplemented for the catalysts
with three cycles of recycling (as shown in Table S2). As could be seen from the data in the table, the measured
metal content in the catalyst decreased with the increase in recycling
times, confirming the possibility of metal leaching in the recycling
process.
Figure 9
Recyclability tests of catalysts on production of lactic acid.
Reaction condition: 225 mg of glucose, 160 mg of catalyst, 10 mL of
H2O, 190 °C, 3 h.
Recyclability tests of catalysts on production of lactic acid.
Reaction condition: 225 mg of glucose, 160 mg of catalyst, 10 mL of
H2O, 190 °C, 3 h.However, the yields of lactic acid could still
reach more than
35% after three cycles, which were still higher than those of Sn-β
zeolites and single-metal-β zeolites. Therefore, Y-β and
Yb-β zeolites were potential catalysts for future application
in the conversion of biomass to lactic acid.
Product Analysis of the Catalytic System
We further examined the glucose conversion and product distributions
using the Y-β and Yb-β zeolites as a function of reaction
time (Figure ).
It could be seen that the conversion processes of the products using
the two catalysts were very similar. As the reaction time increased
from 0.5 to 3.0 h, the conversion of glucose increased to about 95%,
and the yield of lactic acid with Y-β and Yb-β zeolites
increased from about 7 to 45.2% and 43.2%, respectively. For a longer
reaction time, the yield of lactic acid did not further change.
Figure 10
Conversion
of glucose and yields of lactic acid, formic acid, levulinic
acid, and 5-hydroxymethyl furfural (HMF) over the catalyst. Reaction
condition: 225 mg of glucose, 160 mg of catalyst, 10 mL of H2O, 190 °C.
Conversion
of glucose and yields of lactic acid, formic acid, levulinic
acid, and 5-hydroxymethyl furfural (HMF) over the catalyst. Reaction
condition: 225 mg of glucose, 160 mg of catalyst, 10 mL of H2O, 190 °C.In the early stage of the reaction, fructose was
mainly produced
by the isomerization of glucose. As the reaction time went by, fructose
disappeared, and lactic acid began to form rapidly. Soluble byproducts
such as formic acid, levulinic acid, and 5-hydroxymethyl furfural
gradually increased with the time of reaction. The yield of the main
byproduct (5-hydroxymethyl furfural) eventually stabilized at around
10%. According to previous reports, the current mainstream Sn-β
catalytic system could finally obtain a lactic acid yield of about
20% and a 5-hydroxymethyl furfural yield of about 15% in the reaction
of catalyzing glucose into lactic acid.[28,32] Compared with
Sn-β zeolites, the catalysts found in this study produced more
lactic acid and less 5-hydroxymethyl furfural, showing a better catalytic
efficiency.
Acidity Comparison of Catalysts
The
quantitative data of Brønsted acid and Lewis acid for different
catalysts at the desorption temperature of 150 °C are shown in Table . It could be seen
from the table that with the same metal loading, Y-β and Yb-β
zeolites had more Lewis acid quantification than other single-transition-metal-β
zeolites except for Sn-β zeolite. This might be the reason why
Y-β and Yb-β zeolites could obtain higher lactic acid
yields in the preliminary screening experiments. As the metal loading
increased, so did the Lewis acid contents of Y-β and Yb-β
zeolites. However, Y-β and Yb-β zeolites had less Lewis
acid quantification than those double-metal-β zeolites, so they
produced less lactic acid than those double-metal-β zeolites.
The experimental results in this study confirmed that the lactic acid
yield was directly related to the acid–base distribution of
the catalyst, which was consistent with previous reports (Kong ammoniated
Sn-β to increase the basicity;[47] Xia
supported various metals on β to adjust the acidity and alkalinity
of the catalyst[40,41]). Therefore, the acidic sites
with appropriate strength and type played a key role in the catalytic
reaction.
Table 2
Acidity of Different Catalysts
entry
catalyst
B150 (mmol·g–1)
L150 (mmol·g–1)
B/L
1
β
0.127
0.100
1.270
2
deAl-β
0.003
0.015
0.020
3
Pb-β (0.4 mmol/g)
0.004
0.016
0.250
4
Cu-β (0.4 mmol/g)
0.003
0.020
0.150
5
Zn-β (0.4 mmol/g)
0.003
0.022
0.130
6
Sn-β (0.4 mmol/g)
0.004
0.026
0.154
7
Y-β (0.4 mmol/g)
0.021
0.027
0.778
8
Yb-β (0.4 mmol/g)
0.019
0.025
0.760
9
Y-β (1.2 mmol/g)
0.028
0.032
0.875
10
Yb-β (1.2 mmol/g)
0.025
0.030
0.833
11
Zn-Sn-β (0.4 mmol/g)
0.007
0.058
0.121
12
Pb-Sn-β (0.4 mmol/g)
0.005
0.056
0.089
13
Cr-Sn-β (0.4 mmol/g)
0.018
0.055
0.327
It could also be seen from Table that Y-β and Yb-β zeolites had
much more
Brønsted acids than other single-transition-metal-β zeolites.
As is known, Brønsted acid could dehydrate fructose to produce
5-hydroxymethyl furfural,[48] and the occurrence
of side reactions would inevitably reduce the production of lactic
acid, the target product. Thus, it is interesting that more lactic
acid and less 5-hydroxymethyl furfural were produced in the catalytic
systems of this study.To find out why Y-β and Yb-β
zeolites obtained fewer
byproducts when they had more Brønsted acid sites, we carried
out the 5-hydroxymethyl furfural decomposition experiment under the
same hydrothermal conditions as the previous experiment, and the experimental
results are shown in Table .
Table 3
Reaction Behaviors of 5-Hydroxymethyl
Furfural under Water or Lactic Acid Solutiona
no.
catalyst
conversion
(%)
1
Y-β
66
2
Yb-β
68
3
Sn-β
80
4
no catalyst
50
5
lactic acid
78
Nos. 1–4: 50 mg of 5-hydroxymethyl
furfural, 10 mL of H2O, 160 mg of catalyst, 190 °C,
3 h; No. 5: 50 mg of 5-hydroxymethyl furfural, 10 mL of lactic acid
(5 mg/mL), 190 °C, 3 h.
Nos. 1–4: 50 mg of 5-hydroxymethyl
furfural, 10 mL of H2O, 160 mg of catalyst, 190 °C,
3 h; No. 5: 50 mg of 5-hydroxymethyl furfural, 10 mL of lactic acid
(5 mg/mL), 190 °C, 3 h.Comparing the experimental data in Table , it could be seen that 5-hydroxymethyl
furfural
was only decomposed by 50% under the hydrothermal condition without
a catalyst, and the decomposition efficiency was improved after the
catalyst was added. The Y-β and Yb-β zeolites showed a
poor decomposition effect on 5-hydroxymethyl furfural compared with
Sn-β zeolites, whose conversion rate of 5-hydroxymethyl furfural
reached 80%. Therefore, in the process of catalyzing glucose to produce
lactic acid, accumulation of the byproduct (5-hydroxymethyl furfural)
would hinder the side reaction, resulting in more lactic acid and
fewer byproducts.The lactic acid was used as the catalyst to
decompose 5-hydroxymethyl
furfural (Table ,
No. 5). A conversion rate of 78% was obtained in this system, indicating
that lactic acid as Brønsted acid promoted the decomposition
of 5-hydroxymethyl furfural. Under the same reaction conditions, the
decompositions effects of Y-β and Yb-β zeolites on 5-hydroxymethyl
furfural were 66 and 68%, respectively, and weaker than that of the
lactic acid. Compared with the Brønsted acid brought by lactic
acid, Brønsted acid in Y-β and Yb-β zeolites had
little effect on the experiment. In conclusion, we speculated that
during the conversion of glucose to lactic acid, a larger amount of
Brønsted acids such as lactic acid produced would promote the
progress of the side reaction (dehydration of fructose to 5-hydroxymethyl
furfural) and a smaller amount of Brønsted acids such as the
catalysts found in the study would hinder the hydrolysis of 5-hydroxymethyl
furfural. Based on the reaction pathways proposed in previous reports[32,46] and the reaction effect of Y/Yb-β zeolites in this study,
the reaction pathways in the conversion of glucose to lactic acid
were speculated as shown in Figure .
Figure 11
Proposed reaction pathways in the conversion of glucose
to lactic
acid.
Proposed reaction pathways in the conversion of glucose
to lactic
acid.In the catalytic reaction, the acidic strength
and type of acid
sites of the catalyst might affect the reaction steps. In this study
for example, the more Lewis acids shown in Y-β and Yb-β
zeolites promoted the main reaction to produce more lactic acid, and
their unique Brønsted acidity could hinder the decomposition
of 5-hydroxymethyl furfural and thus slow down the progression of
side reactions.
Conclusions
This study developed a
new modified β zeolite (Y-β
and Yb-β) for catalyzing glucose to produce lactic acid, and
the effects of reaction parameters were mainly investigated. Results
showed that the Y-β and Yb-β zeolites obtained the maximum
lactic acid yields of 45.2 and 43.2%, respectively, under optimized
conditions (metal loading 1.2 mmol/g, 190 °C, 3 h). The reusability
of the two catalysts was explored, and the lactic acid yield of more
than 35% was maintained after reusing three times. Compared with the
Sn-β zeolite or other single-transition-metal-β zeolites,
Y-β and Yb-β zeolites showed more Lewis acid sites, resulting
in a higher yield of lactic acid. Combining the decomposition experiment
of 5-hydroxymethyl furfural with each catalyst and the unique Brønsted
acidity in catalysts revealed by characterization, we speculated that
a smaller amount of Brønsted acids would hinder the hydrolysis
of 5-hydroxymethyl furfural, thereby slowing down the side reaction.
Therefore, Y-β and Yb-β could produce more lactic acid
and fewer byproducts than those prior catalysts. This study had a
certain guiding significance for the industrial production of lactic
acid.
Authors: Ismail Eş; Amin Mousavi Khaneghah; Francisco J Barba; Jorge A Saraiva; Anderson S Sant'Ana; Seyed Mohammad Bagher Hashemi Journal: Food Res Int Date: 2018-01-04 Impact factor: 6.475
Authors: Enlv Hong; Lumin Liu; Liming Bai; Chunhui Xia; Lei Gao; Liwen Zhang; Baiqi Wang Journal: Mater Sci Eng C Mater Biol Appl Date: 2019-08-17 Impact factor: 7.328