| Literature DB >> 35571996 |
Marcell Mariano Corrêa Maceno1, Samuel João1, Danielle Raphaela Voltolini2, Izabel Cristina Zattar1.
Abstract
This paper aims to evaluate the life cycle impact and the circularity of face masks to support government public policies in extreme consumption of these products as in the case of the Covid-19. The reference case was the Brazilian context for using and consuming Personal Protective Equipment (PPE). Two types of face masks were defined for analysis: handmade reusable face masks made with cotton fabric and single-use face masks made with nonwoven fabric. To achieve this goal, the Life Cycle Assessment (LCA) steps following ISO 14040 and the Material Circularity Indicator (MCI) by the Ellen Macarthur Foundation were applied. The results obtained show that the reuse of face masks has a better environmental performance over five uses. The comparative analysis between the ReCiPe 2016 and IMPACT World+ methods shows that the impact categories linked to human health are the most important in terms of environmental impact. Nevertheless, the trend toward improved environmental performance for the handmade reusable face mask has continued. The possibility of recycling shows that the reintegration of material after the use of the product could improve the environmental performance of both face masks. Finally, the reuse increases the circularity of cotton fabric masks compared to nonwoven fabric masks according to MCI. In this way, it is possible to observe that the handmade reusable face mask has a better environmental performance and a higher circularity than the single-use face mask. Thus, the results of the environmental performance and circularity of the face masks may support the decision of government agents to guide the public in the use of face masks, not only contributing to the protection of health against Covid-19, but also reducing the environmental impact of PPE. Furthermore, the methodological steps adopted in the study gives greater reliability in the conclusions obtained.Entities:
Keywords: Circularity evaluation; LCA; Non-medical face masks; Personal protective equipment
Year: 2022 PMID: 35571996 PMCID: PMC9090601 DOI: 10.1007/s10668-022-02388-2
Source DB: PubMed Journal: Environ Dev Sustain ISSN: 1387-585X Impact factor: 4.080
The state of the art to handmade reusable face masks and single-use face masks
| Author | Journal | Method | Objective | Results |
|---|---|---|---|---|
| Tabatabaei et al. ( | Journal of cleaner production | LCA/ IMPACT 2002 + | Identify critical environmental considerations in the production and use of medical face masks. The objective was to provide solutions to minimize negative effects | The replacement of fossil-based plastics with bio-based plastics, at rates ranging from 10 to 100%, could mitigate the total annual environmental damage of the product by 4 to 43%, respectively |
| Lee et al. ( | Resources, conservation and recycling, | LCA/ReCiPe | Comparison of reusable face masks with an integrated filtration layer (EFL) and a single-use medical mask | The reusable face mask will emit at least 30% less than the single-use face mask, in terms of waste generated and the impact categories are taken into account |
| Kumar et al. ( | Environment, development, and sustainability | LCA/ Méthod Centrum voor Milieuwetenschappen (CML 2001—janeiro de 2016) | Analyze better disposal options for different PPEs, such as coveralls, gloves, and safety glasses, as well as a face mask. Including landfill and incineration options, both centrally and decentralized | The incineration process significantly reduced the impact on Human Toxicity Potential (HTP), Eutrophication Potential (EP), Acidification Potential (AP), Freshwater Aquatic Ecotoxicity Potential (FAETP), and Photochemical Ozone Depletion Potential (POCP) over landfill, resulting in a high overall impact of landfilling over incineration. On the other hand, the incineration process has demonstrated strong Global Warming Potential (GWP) |
| Rodríguez et al. ( | Sustainabily | LCA/ Circularity indicator assessment (MCI). ReCiPe method and cumulative energy demand (CED) | Apply LCA and MCI to evaluate masks (i) 3D printing with interchangeable filters, (ii) a surgical mask, (iii) an FFP2 mask with valve, (iv) a non-valve FFP2 mask, and (v) a washable mask | Reusable masks (i.e. 3D printed masks and washable masks) are the most sustainable from a life cycle perspective, significantly reducing environmental impacts across all categories |
| Rodríguez et al. ( | Procedia CIRP | LCA/ ReCiPe | Compare the environmental performance of five different types of face masks (i.e. 3D printed reusable mask with filter, surgical mask, filter face mask—FFPs with and without the valve, washable masks) | Reusable masks and masks with replaceable filters can potentially contribute to improved environmental performance across all impact and damage categories considered |
| Giungato et al. ( | Sustainabily | LCA / CML baseline impact-assessment | Compare the environmental impact of a single-use surgical mask made with a polypropylene non-woven fabric (TNT) and a hypothetical reuse situation of mask given the industrial laundry process | Fabric production and disposal were the major contributors to emissions, followed by packaging and transport. A reuse strategy based on the laundry operation was modeled, and the balance between disposal and reuse strategy with the laundry operation (environmental problems caused by the use of detergents and water) was achieved for the second option |
| Klemeš ( | Energy | Energy consumption analysis | Provides an overview of energy sources and environmental footprints in responding to COVID-19. Energy requirements and the use of human resources and protective equipment (PPE) and test kits were discussed. Includes masks and disinfection tests | A suitable design pattern, material selection, and user orientation are recommended. Reusable PPE is an efficient alternative with lower energy consumption and environmental footprint |
| Allison et al. ( | Environment preprint | LCA | Comparison of the environmental impact of the manufacture, transportation, use, and disposal of single-use and reusable face masks | Evidence suggests that reusable masks accomplish most tasks in disposable masks without the associated waste stream. Reusable masks are preferred over disposable masks. The use of reusable masks by the general public would greatly reduce plastic waste and the impact of this policy action on climate change |
| Widya and Samti ( | Science of the total environment | AHP | Use the Analytical Hierarchy Process (AHP) to identify the appropriate material for an ecological non-medical mask | The AHP has a priority rating for all spare materials with duvet and 600 TPI cotton are the best values and meet the demands and characteristics of material required by WHO. Followed by the quilt/cotton with a fabric structure and the polypropylene fabric is the worst material for the production of non-medical masks |
Fig. 1Steps of the methodology adopted in the paper
Fig. 2The system boundary of the two non-medical masks is studied in this work
LCI to the life cycle of the handmade reusable face masks (Landfill or Recycling)
| Life cycle phase | Item*/product | Material (Ecoinvent) | Process | Quantity | |
|---|---|---|---|---|---|
| Manufacturing | Cotton fabric (4 pcs 15 × 15 cm) | Textile, knit cotton {GLO}| textile production, knit cotton, batch dyed | Cut-off, U | Spinning, bast fiber {RoW}| processing | Cut-off, U Weaving, bast fiber {RoW}| processing | Cut-off, U | 9.72 g | |
Lateral elastic (2 pcs 18 cm) | Polyester resin, unsaturated {RoW}| production | Cut-off, U | Spinning, bast fiber {RoW}| processing | Cut-off, U | 5.67 g | ||
Synthetic rubber {RoW}| production | Cut-off, U | 2.43 g | ||||
Sewing thread (L = 1 m) | Polyester resin, unsaturated {RoW}| production | Cut-off, U | Spinning, bast fiber {RoW}| processing | Cut-off, U | 2.94 g | ||
| Reusable face mask | – | – | 20.76 g | ||
| Use | Iron clothes | – | Electricity, low voltage {BR}| market group for electricity, low voltage | Cut-off, U | 1.12 kWh | |
| Washing house clothes | – | Tap water {BR}| tap water production, conventional treatment | Cut-off, U Electricity, low voltage {BR}| market group for electricity, low voltage | Cut-off, U | 7.77 kg 0.019 kWh | ||
| End-of-life** | Landfill | – | Municipal solid waste {RoW}| treatment of, sanitary landfill | Cut-off, U | 1 product | |
| Recycling | Avoided materials (Textile, knit cotton, Polyester resin, Synthetic rubber) | – | 1 product | ||
*Item is a part (pcs) of a product (manufacturing phase) or a process (use phase). ** End-of-life (EoL) phase may vary depending on the simulated scenario
LCI to the life cycle of the single-use face masks
| Life cycle phase | Item/Product | Material (Ecoinvent) | Process | Quantity |
|---|---|---|---|---|
| Manufacturing | Nonwoven (4 pcs 15 × 15 cm) | Polypropylene, granulate {RoW}| production | Cut-off, U | Blow molding {RoW}| production | Cut-off, U Calendering, rigid sheets {RoW}| production | Cut-off, U | 5.40 g |
Lateral elastic (2 pcs 18 cm) | Polyester resin, unsaturated {RoW}| production | Cut-off, U | Spinning, bast fiber {RoW}| processing | Cut-off, U | 5.67 g | |
Synthetic rubber {RoW}| production | Cut-off, U | 2.43 g | |||
Sewing thread (L = 1 m) | Polyester resin, unsaturated {RoW}| production | Cut-off, U | Spinning, bast fiber {RoW}| processing | Cut-off, U | 2.94 g | |
| Single-use face mask | – | – | 16.44 g | |
| Use | No process in use phase or material addition in the use phase | |||
| End-of-life | Landfill | – | Municipal solid waste {RoW}| treatment of, sanitary landfill | Cut-off, U | 30 products |
Fig. 3Sequence adopted to the LCA analysis
Midpoints to Brazilian scenario considering ReCiPe 2016 Midpoint method: Comparison between single-use face masks, and handmade reusable face masks with recycling and landfill disposal
| Impact categories | Unit | SU-LD | RE-LD | RE–RE |
|---|---|---|---|---|
| Global warming, Human health | kg CO2 eq | 3.76E + 00 | 6.05E-01 | 3.33E-01 |
| Global warming, Terrestrial ecosystems | kg CFC11 eq | 1.65E-05 | 2.38E-06 | 6.36E-07 |
| Global warming, Freshwater ecosystems | kBq Co-60 eq | 1.53E-01 | 4.24E-02 | 2.86E-02 |
| Stratospheric ozone depletion | kg NOx eq | 6.53E-03 | 1.12E-03 | 5.45E-04 |
| Ionizing radiation | kg PM2.5 eq | 4.78E-03 | 9.69E-04 | 5.16E-04 |
| Ozone formation, Human health | kg NOx eq | 6.93E-03 | 1.15E-03 | 5.58E-04 |
| Fine particulate matter formation | kg SO2 eq | 1.11E-02 | 2.71E-03 | 1.35E-03 |
| Ozone formation, Terrestrial ecosystems | kg P eq | 7.08E-04 | 1.46E-04 | 4.13E-05 |
| Terrestrial acidification | kg N eq | 6.12E-04 | 5.37E-04 | − 2.36E-05 |
| Freshwater eutrophication | kg 1,4-DCB | 8.44E + 00 | 1.87E + 00 | 1.23E + 00 |
| Marine eutrophication | kg 1,4-DCB | 4.20E-01 | 6.97E-02 | 4.25E-02 |
| Terrestrial ecotoxicity | kg 1,4-DCB | 5.43E-01 | 8.47E-02 | 5.25E-02 |
| Freshwater ecotoxicity | kg 1,4-DCB | 9.81E-02 | 1.69E-02 | 8.89E-03 |
| Marine ecotoxicity | kg 1,4-DCB | 7.70E + 00 | 7.34E-01 | 2.66E-01 |
| Human carcinogenic toxicity | m2a crop eq | 1.44E-01 | 8.77E-02 | 1.09E-02 |
| Human non-carcinogenic toxicity | kg Cu eq | 1.34E-02 | 1.55E-03 | 6.72E-04 |
| Land use | kg oil eq | 1.32E + 00 | 1.34E-01 | 6.94E-02 |
| Mineral resource scarcity | m3 | 1.15E-01 | 8.82E-02 | 2.98E-02 |
| Fossil resource scarcity | kg CO2 eq | 3.76E + 00 | 6.05E-01 | 3.33E-01 |
| Water consumption, Human health | kg CFC11 eq | 1.65E-05 | 2.38E-06 | 6.36E-07 |
| Water consumption, Terrestrial ecosystem | kBq Co-60 eq | 1.53E-01 | 4.24E-02 | 2.86E-02 |
Fig. 4ReCiPe 2016 Midpoints (%) and Endpoint (mPt) to Brazilian scenario: Comparison between single-use face masks, and handmade reusable face masks with recycling and landfill disposal
Fig. 5Endpoints to Brazilian scenario comparing the impact distributed for each life cycle stage of each face mask
Fig. 6Endpoints to Brazilian scenario comparing the impact distributed for each material/equipment considered in the manufacturing processes for single-use face masks and Reusable face masks
Fig. 7Endpoints to Brazilian scenario: Comparison between reusable face masks with recycling and landfill disposal with single-use to different quantities of used masks
Fig. 8Endpoints to Brazilian and Global scenario
Midpoints to Brazilian Scenario considering IMPACT World + Midpoint method: Comparison between single-use face masks, and handmade reusable face masks with recycling and landfill disposal
| Impact categories | Unit | SU-LD | RE-LD | RE–RE |
|---|---|---|---|---|
| Climate change, short term | kg CO2eq | 3.78E + 00 | 6.11E-01 | 3.39E-01 |
| Climate change, long term | kg CO2eq | 3.19E + 00 | 5.52E-01 | 3.07E-01 |
| Fossil and nuclear energy use | MJdeprived | 6.51E + 01 | 7.06E + 00 | 3.79E + 00 |
| Mineral resources use | kgdeprived | 3.39E-02 | 4.83E-03 | 2.23E-03 |
| Photochemical oxidant formation | kg NMVOCeq | 1.06E-02 | 1.52E-03 | 7.65E-04 |
| Ozone Layer Depletion | kg CFC-11 eq | 3.09E-07 | 4.16E-07 | -1.43E-08 |
| Freshwater ecotoxicity | CTUe | 8.38E + 04 | 1.20E + 04 | 6.96E + 03 |
| Human toxicity cancer | CTUh | 1.34E-07 | 2.10E-08 | 1.03E-08 |
| Human toxicity non cancer | CTUh | 4.67E-07 | 7.86E-08 | 4.04E-08 |
| Water scarcity | m3world-eq | 2.10E + 00 | 1.72E + 00 | -5.64E-02 |
| Freshwater acidification | kg SO2eq | 3.09E-08 | 6.49E-09 | 3.70E-09 |
| Terrestrial acidification | kg SO2eq | 2.53E-05 | 5.94E-06 | 3.03E-06 |
| Freshwater eutrophication | kg PO4 P-limeq | 2.38E-04 | 4.80E-05 | -1.30E-06 |
| Marine eutrophication | kg N N-limeq | 6.98E-04 | 8.65E-05 | 1.78E-05 |
| Land transformation, biodiversity | m2arable land eq | 6.90E-04 | 3.04E-04 | 7.69E-05 |
| Land occupation, biodiversity | m2arable land eq | 1.71E-01 | 1.07E-01 | 2.99E-02 |
| Particulate matter formation | kg PM2.5 eq | 1.67E-03 | 3.70E-04 | 2.29E-04 |
| Ionizing radiations | Bq C-14 eq | 1.99E + 01 | 5.14E + 00 | 3.36E + 00 |
Fig. 9IMPACT World+ –Midpoints and Endpoints to Global scenario: Comparison between single-use and Reusable face mask with recycling and landfill disposal
Fig. 10Endpoints–Comparison between IMPACT World+ and ReCiPe 2016 methods in percentual scale
Fig. 11Midpoints and Endpoints to Brazilian scenario: single-use face mask with recycling disposal
Material circularity indicator—Comparison between all four scenarios of face masks
| RE-LD | RE–RE | SU-LD | SU-RE | |||||
|---|---|---|---|---|---|---|---|---|
| Feedstock | End-of-life | Feedstock | End-of-life | Feedstock | End-of-life | Feedstock | End-of-life | |
| Reused | 97% | 97% | 97% | 97% | 0% | 0% | 0% | 0% |
| Recycled | 0% | 0% | 0% | 3% | 0% | 0% | 0% | 100% |
| Recycling efficiency | 0% | 0% | 0% | 100% | 0% | 0% | 0% | 100% |
| Lifespan | 1 | 1 | 1 | 1 | ||||
| MCI | 0.973 | 0.986 | 0.100 | 0.550 | ||||