With the increase of drug resistance, there is a need for surface coatings that inhibit microbes without antibiotics. Nanostructured photocatalysts, like TiO2-coated nanotubes, are promising alternatives to antibiotics. Nanostructures rupture the cell wall by impaling the bacteria. Photocatalysts generate reactive oxygen species (ROS) in the presence of light, which oxidize organic matter. The combined effect of photocatalysts and nanostructures is better than the addition of individual components, as nanostructures also enhance the ROS production by trapping light. The synergetic effect is remarkably effective in reducing the growth of bacterial colonies, but scalability still remains a challenge. Conventional techniques like atomic layer deposition (ALD) are excellent for proof of concept but are not scalable to hundreds of square meters, as needed for practical applications. This report demonstrates two scalable and cost-effective techniques for synthesizing photocatalytic nanostructures: spray- and spin-coating TiO2 nanoparticles. Unlike ALD, spray- and spin-coated TiO2 nanoparticles do not reduce the roughness of a structured surface, which improves antibacterial performance by 23%. Integration of nanostructures with spray-coated TiO2 is potentially a low-cost and scalable technology for large-area antibacterial surfaces.
With the increase of drug resistance, there is a need for surface coatings that inhibit microbes without antibiotics. Nanostructured photocatalysts, like TiO2-coated nanotubes, are promising alternatives to antibiotics. Nanostructures rupture the cell wall by impaling the bacteria. Photocatalysts generate reactive oxygen species (ROS) in the presence of light, which oxidize organic matter. The combined effect of photocatalysts and nanostructures is better than the addition of individual components, as nanostructures also enhance the ROS production by trapping light. The synergetic effect is remarkably effective in reducing the growth of bacterial colonies, but scalability still remains a challenge. Conventional techniques like atomic layer deposition (ALD) are excellent for proof of concept but are not scalable to hundreds of square meters, as needed for practical applications. This report demonstrates two scalable and cost-effective techniques for synthesizing photocatalytic nanostructures: spray- and spin-coating TiO2 nanoparticles. Unlike ALD, spray- and spin-coated TiO2 nanoparticles do not reduce the roughness of a structured surface, which improves antibacterial performance by 23%. Integration of nanostructures with spray-coated TiO2 is potentially a low-cost and scalable technology for large-area antibacterial surfaces.
The invention of antibiotics is one of the great success stories
of modern medicine. Unfortunately, bacteria evolve much faster than
the rate at which we can develop new antibiotics. Antimicrobial resistance
(AMR) may cause 10 million deaths per year by 2050, costing $100 trillion
by 2050.[1−4] AMR often starts with bacterial colonization on high-touch surfaces,
e.g., in hospitals, catheters, stethoscopes, surgical tools, etc.[5] If not contained in the initial stage, bacteria
colonies grow to form biofilms that are very hard to eradicate. AMR
breeds in these biofilms. The best way to reduce AMR is to inhibit
the initial attachment of bacteria to high-touch surfaces using antibacterial
coatings.Antibacterial materials used today can be broadly
classified into
organic and inorganic biomaterials. The antibacterial action of metal
ions such as silver, copper, cobalt, zinc, zirconium, gold, etc.,[6,7] is caused due to their intracellular accumulation across cell membrane
disrupting bacteria.[6] Inorganic nanoparticles
such as calcium phosphate, silver, copper, gold, zinc, aluminum oxide,
copper oxide, and magnesium oxide exhibit antibacterial efficacy through
multiple pathways, which include cell wall penetration, ROS production,
gene modification, and metabolite binding.[8] Even though inorganic biomaterials are broad-spectrum biocides and
thermally and chemically stable, their bioaccumulation and toxicity
have a wider implication in their applications. These issues can be
overcome using organic materials like polyethylenimine containing
quaternary ammonium groups, nanofibrillated cellulose/chitosan nanoparticles,
polyaniline/poly(3-aminobenzoic acid), polypyrrole, etc.[9−12] Their antibacterial mechanism is localized in action resulting in
organelle disturbance and disruption of the intercellular biochemical
pathway.[13] In recent studies, it has been
shown that some of the carbon-based materials such as graphene oxide,
nanodiamonds, fullerene 60 nanoparticles, and carbon nitride nanomaterials
are also biocides.[14−17]In recent decades, new antibacterial mechanisms are experimented
with to combat antibacterial resistance. These include microwaveocaloric,
sonodynamic therapy, and photoresponsive therapy.[18,19] Photoresponsive materials are light-activated materials, which absorb
light to kill bacteria.[20−22] Photocatalysts such as ZnO and
TiO2 kill bacteria via reactive oxygen species (ROS) produced
under sub-band-gap illumination. In this report, we have utilized
TiO2 as an antibacterial photocatalytic material. The band
gap of anatase TiO2 is 3.2 eV, so under 365 nm UV light,
an electron–hole pair is created in TiO2 that reacts
with water and oxygen to form ROS. The ROS decompose organic matter,
killing the bacteria. Photocatalytic efficacy is extremely sensitive
to the active surface area, the thickness of TiO2, and
the diffusion length of carriers. Unfortunately, TiO2 thin
films are deficient in all three. The effective surface area of TiO2 thin films is limited. The absorption depth of UVA radiation
(365 nm) in TiO2 is ∼1 μm, so absorbance in
a 100 nm film is less than 10%. The photogenerated charge carriers
must diffuse to the surface to generate ROS. For anatase, the diffusion
length is only 5 nm,[23] so the efficiency
of photon-to-ROS conversion in a 100 nm film is only ∼0.04.[24]Recently, the Ivanova group found nanostructured
antibacterial
surfaces on Cicada wings[25] that is a mechanical
way of killing bacteria without the involvement of any chemical compound.
Nanostructures kill the bacteria by impaling and rupturing the cell
wall. Researchers have now observed them on dragonfly wings, gecko
skin, shark skin, etc. Artificial nanostructured surfaces have also
been developed, e.g., PMMA films,[26] structured
polystyrene surfaces,[27] Au nanostructured
surfaces,[28] black silicon, and black titanium.[29,30]It has been observed that a synergetic combination of various
individual
mechanisms can enhance antibacterial efficacy. For instance, graphene
oxide[31,32] in combination with several metal compounds,
hybrid coatings of polydopamine/Ag3PO4/graphene
oxide and CuS/graphene oxide, hybrid metal–organic frameworks[33,34] of Prussian blue and PCN-224, red phosphorous[35,36] combining photothermal and photocatalytic effects, etc., exhibits
enhanced antibacterial activity compared to single systems.[37−39]Recently, we combined photocatalytic TiO2 films
with
nanostructures to obtain superior antibacterial performance. The addition
of nanostructures ameliorates the intrinsic limitations of photocatalyst
films like TiO2. Nanostructures enhance light absorption
in TiO2 by scattering photons, which increases the effective
path length of light through the film. Nanostructures also increase
the active surface area, leading to higher production of ROS and lower
bacterial counts.[40] Black silicon (B-Si)
coated with the TiO2 photocatalyst is more effective than
either B-Si or TiO2.Bacterial colonies are most
common on multiuse medical equipment,
like surgical tools,[41] tubings,[42] catheters,[43] and
frequently touched surfaces, such as door handles[44] and tables. Even in a modest hospital, the cumulative area
of all such surfaces is several hundred square meters.[45] Any practical antibacterial solution must be
cost-effective at this scale. Chemical vapor deposition (CVD) is commonly
used to deposit functional nanofilms. Unfortunately, CVD equipment
is complex. Precursors are toxic, explosive, and corrosive, so they
require special handling.[46] Atomic layer
deposition (ALD) is the most common form of CVD for metal oxides due
to its excellent repeatability, control, film quality, structural
conformity, and adhesion. But the economic viability of ALD over vast
areas is questionable due to low deposition rates and high wastage
of expensive precursors.[47] Physical vapor
deposition (PVD), such as thermal evaporation, e-beam evaporation,
and sputtering, is more straightforward and low-cost. However, the
film quality is inferior, nonuniform, and nonconformal. In addition,
objects with complex curves cannot be coated uniformly in three dimensions
(3D) with low-cost PVD.In our recent work on nanostructured
photocatalysts, we showed
that TiO2-coated nanopillars have the best bactericidal
properties.[40] The TiO2 layer
was deposited via atomic layer deposition (ALD). For scalability,
it is desirable to explore other low-cost scalable deposition techniques.[48] A technique is recently developed to transfer
copper nanowires onto a curable silicon PDMS structure through the
mechanical tearing process.[49] An electrochemical
additive manufacturing technique was introduced to fabricate fluoridated
hydroxyapatite nanostructures.[50] A single-step
replication process through UV-curable polymers to fabricate a transferable
flexible nanostructure array is also developed.[51] Combining these techniques with inexpensive spin or spray
coating would bring down the cost of production for commercial application.[52,53]This work shows that nanostructured photocatalysts can be
improved
further by depositing the photocatalysts as a nanoparticle instead
of a thin film. The process is significantly cheaper and more scalable
than ALD because the nanoparticles are deposited by spin and spray
coating. The bactericidal efficacy of B-Si is better with printed
TiO2 nanoparticles than the TiO2 thin film.
The sharp nanoparticles also cause mechanical damage to bacteria.[40,54] The effective surface area of the photocatalyst is significantly
larger, which boosts the production of ROS. The quantum efficiency
of photon-to-ROS conversion is better because photogenerated carriers
in TiO2 are always within the diffusion length of the surface.
Results and Discussion
The B-Si described here has
a forest of vertical nanostructures
(Figure i), whose
fabrication method has been reported earlier in our previous work.[40] The center-to-center distance between pillars
follows a Gaussian distribution with a mean of 1 μm. B-Si was
coated with TiO2 using three different methods: atomic
layer deposition (AT_B-Si), spin coating (Spin-MT_B-Si), and spray
coating (Spray-MT_B-Si). ALD yields a conformal and continuous thin
film (50 nm TiO2), while spin and spray coating yield a
mesoporous film. Figure a–h shows the SEM of the resulting surfaces, and Figure j shows the schematic
difference between black Si coated with mesoporous TiO2 and black Si coated with ALD TiO2.
Figure 1
Scanning electron microscopy
images of surfaces. Top view scanning
electron microscopy (SEM) images of (a) B-Si and (b) ALD-coated B-Si
(AT_B-Si).[40] Mesoporous nanoparticles (c)
spin-coated (Spin_MT_B-Si) and (d) spray-coated (Spray_MT_B-Si) on
B-Si. 45° view SEM images of (e) B-Si and (f) ALD-coated B-Si
(AT_B-Si). Mesoporous nanoparticles (g) spin-coated (Spin_MT_B-Si)
(h) spray-coated (Spray_MT_B-Si) on B-Si. Scale bar: 1 μm (i)
Distribution of pitch (center-to-center spacing) of black Si. (j)
Schematic representation of nanoparticle-coated black Si versus ALD-coated
B-Si.
Scanning electron microscopy
images of surfaces. Top view scanning
electron microscopy (SEM) images of (a) B-Si and (b) ALD-coated B-Si
(AT_B-Si).[40] Mesoporous nanoparticles (c)
spin-coated (Spin_MT_B-Si) and (d) spray-coated (Spray_MT_B-Si) on
B-Si. 45° view SEM images of (e) B-Si and (f) ALD-coated B-Si
(AT_B-Si). Mesoporous nanoparticles (g) spin-coated (Spin_MT_B-Si)
(h) spray-coated (Spray_MT_B-Si) on B-Si. Scale bar: 1 μm (i)
Distribution of pitch (center-to-center spacing) of black Si. (j)
Schematic representation of nanoparticle-coated black Si versus ALD-coated
B-Si.B-Si has an RMS roughness of ∼474
nm. With ALD TiO2 coating on top of it, the roughness decreases
to 363 nm because
the conformal TiO2 film reduces the sharpness of the nanopillars.
The mesoporous coating consists of 25 nm (diameter) TiO2 nanoparticles. The nanoparticles cover the surface of B-Si uniformly.
The RMS roughness of flat silicon surfaces with spray- and spin-coated
TiO2 nanoparticles is of the same order as the particle
size, i.e., 27 and 29 nm, respectively. The RMS roughness of Spin-MT_B-Si
and Spray-MT_B-Si is ∼400 nm, similar to that of B-Si (Figure ). The nanopillars
retain their sharpness when coated with mesoporous TiO2.
Figure 2
Atomic force microscopy 3D images of (a) spin-coated mesoporous
TiO2, (b) spray-coated mesoporous TiO2, (c)
black silicon, (d) ALD-deposited TiO2 on black silicon,
(e) mesoporous TiO2 spin-coated on black Si, and (f) mesoporous
TiO2 spray-coated on black Si. The surface roughness is
highest in B-Si. It reduces on TiO2-coated surfaces. The
Rq value indicates the root mean square roughness of surfaces.
Atomic force microscopy 3D images of (a) spin-coated mesoporous
TiO2, (b) spray-coated mesoporous TiO2, (c)
black silicon, (d) ALD-deposited TiO2 on black silicon,
(e) mesoporous TiO2 spin-coated on black Si, and (f) mesoporous
TiO2 spray-coated on black Si. The surface roughness is
highest in B-Si. It reduces on TiO2-coated surfaces. The
Rq value indicates the root mean square roughness of surfaces.ROS generation was quantified using methylene blue
(MB) dye under
a UVA illumination of 19 W/m2. Reactive oxygen species
produced by TiO2 bleach the MB dye. The bleaching rate
is modeled as followsC is the concentration observed
at t min, and Co is the
initial concentration of the dye. Measurements were made for the three
nanostructured photoactive films: ALD TiO2-coated black
silicon (AT_B-Si), spin-coated mesoporous TiO2 on black
Si (Spin-MT_B-Si), and spray-coated mesoporous TiO2 on
black Si (Spray-MT_B-Si). As a control, experiments were also performed
on flat silicon surfaces: ALD TiO2 on Si (AT_Si), spin-coated
mesoporous TiO2 on Si (Spin-MT_Si), and spray-coated mesoporous
TiO2 on Si (Spray-MT_Si) (Figure a–c). As reported previously, nanostructuring
increases ROS production in TiO2: the MB degradation rate
increased from 0.0059 min–1 for AT_Si to 0.0070
min–1 for AT_B-Si. A similar effect is also seen
for mesoporous TiO2: the MB degradation rate increased
from 0.0077 min–1 for MT_Si to 0.0098 min–1 for MT_B-Si (Figure d). In addition, the nanostructures increase the light absorption
in TiO2 and the effective surface area of the photocatalyst.
Both of which lead to higher ROS generation and dye degradation rates.
Figure 3
Methylene
blue dye degradation of different surfaces in the presence
of UV-365 nm. (a, b) Enhanced performance of TiO2-coated
B-Si (AT_B-Si, MT_B-Si) over a flat surface. (c) Comparison of mesoporous
and ALD TiO2 coatings indicates that mesoporous TiO2 performs better. (d) Comparison of the methylene blue dye
degradation rate on different surfaces.
Methylene
blue dye degradation of different surfaces in the presence
of UV-365 nm. (a, b) Enhanced performance of TiO2-coated
B-Si (AT_B-Si, MT_B-Si) over a flat surface. (c) Comparison of mesoporous
and ALD TiO2 coatings indicates that mesoporous TiO2 performs better. (d) Comparison of the methylene blue dye
degradation rate on different surfaces.The nanostructures improve the absorption of light due to light
trapping. Conformal ALD reduces the sharpness of the B-Si nanopillars,
but mesoporous coatings do not. So the dye degradation rate on MT_B-Si
(0.098 min–1) is higher than that on AT_B-Si (0.007
min–1). Ray optics cannot model the interaction
of light with the nanopillar array due to subwavelength features.
We used the finite-difference time-domain (FDTD) method to calculate
the first-principle solution of Maxwell’s equation using Lumerical.
The nanopillars are modeled as a two-dimensional cylindrical array
with a radius of 130 nm and a center-to-center distance of 1 μm,
matching the dimensions of B-Si. The light source is 365 nm, matching
the peak wavelength of light used in the experiments (see Figure a). The electromagnetic
field has a plane of symmetry through the middle of the simulated
region, so we use symmetric and antisymmetric boundary conditions.
We model the substrate at the bottom of the array as a perfectly matched
layer (PML), i.e., a perfect absorber. The Experimental
Details section contains the FDTD parameters of the TiO2-coated nanopillar simulation. The B-Si nanopillars trap light.
The nanopillars with the conformal ALD TiO2 layer perform
similarly. The nanopillars coated with mesoporous TiO2 have
a higher RMS roughness of ∼25 nm (typical diameter of the nanoparticles).
This improves light trapping, which leads to higher absorption in
the TiO2 layer, increased ROS, and, as we shall show later,
a higher antibacterial effect.
Figure 4
(a) Wavelength versus intensity percentage
spectra of the UV source
used in all experiments. (b–e) System of the pillar array used
in FDTD simulations mimicking TiO2-coated B-Si: (b) top
view and (c) tilted view of the smooth TiO2 coating on
Si pillars. (d) Top view and (e) tilted view of the rough TiO2 coating on Si pillars. (f) Absorbance of light in the TiO2 layer of the rough versus smooth system of the nanopillar
array.
(a) Wavelength versus intensity percentage
spectra of the UV source
used in all experiments. (b–e) System of the pillar array used
in FDTD simulations mimicking TiO2-coated B-Si: (b) top
view and (c) tilted view of the smooth TiO2 coating on
Si pillars. (d) Top view and (e) tilted view of the rough TiO2 coating on Si pillars. (f) Absorbance of light in the TiO2 layer of the rough versus smooth system of the nanopillar
array.We use Escherichia
coliATCC 25922 to test the surfaces
for bactericidal activity.
The CFU count shows the number of viable bacteria on a surface. The
lower the CFU count, the better the bactericide. The UVA illumination
intensity used in experiments was 19 W/m2, which is comparable
to the UVA component present in sunlight [4]. Nanostructured B-Si
is better than planar Si for all of the TiO2 coatings:
ALD (AT_B-Si), spin-coated (Spin MT_B-Si), and spray-coated (Spray
MT_B-Si, Figure ).
Compared to the planar surface, the bacterial count on B-Si decreases
by 61% with the ALD TiO2 coating and 70% for the mesoporous
TiO2 layer (Figure ). The results prove that nanostructures improve the bactericidal
efficiency of TiO2 coatings.
Figure 5
Normalized CFU count
comparison of different surfaces. The bacterial
count reduces by 38% due to the nanopillar’s mechanical killing
effect on B-Si. The photocatalytic effect integrated with mechanical
bactericidal reduces the bacterial count by 30% in B-Si-coated TiO2 surfaces (AT_B-Si) compared to flat TiO2 surfaces
(AT_Si).
Normalized CFU count
comparison of different surfaces. The bacterial
count reduces by 38% due to the nanopillar’s mechanical killing
effect on B-Si. The photocatalytic effect integrated with mechanical
bactericidal reduces the bacterial count by 30% in B-Si-coated TiO2 surfaces (AT_B-Si) compared to flat TiO2 surfaces
(AT_Si).Scanning electron microscopy images
in Figure show the
changed morphology of bacteria
on TiO2 surfaces compared to the control flat silicon surface.
The flat and ALD-coated images have been derived from our previous
work, with the addition of spray- and spin-coated surfaces.[40] In Figure , the blue arrow indicates the piercing of bacteria
by the pillars. The red arrow indicates damaged cell wall areas. The
yellow arrow indicates sunken bacteria. Figure a indicates undamaged bacteria on flat silicon. Figure b–d shows
bacterial cell wall disruption on TiO2 surfaces. Figure e shows that the
pointed structures of B-Si impale the bacteria. Figure f–h shows that bacteria have sunken
inside the TiO2-coated pillars, indicating cell death.
Figure 6
Scanning
electron microscopy images of bacteria on different substrates.
Blue arrows indicate the piercing of bacteria by pillars. Red arrows
indicate cell wall damaged areas. Yellow arrows indicate sunken bacteria.
(a) Undamaged bacteria on flat Si. (b–d) Bacterial cell wall
disruption on ALD-, spin-, and spray-coated TiO2 surfaces,
respectively. (e) Bacterial cell has been pierced by nanostructures
of black Si. (f–h) Bacteria have sunken inside the TiO2-coated pillars, indicating cell death (Scale bar: 1 μm).
Scanning
electron microscopy images of bacteria on different substrates.
Blue arrows indicate the piercing of bacteria by pillars. Red arrows
indicate cell wall damaged areas. Yellow arrows indicate sunken bacteria.
(a) Undamaged bacteria on flat Si. (b–d) Bacterial cell wall
disruption on ALD-, spin-, and spray-coated TiO2 surfaces,
respectively. (e) Bacterial cell has been pierced by nanostructures
of black Si. (f–h) Bacteria have sunken inside the TiO2-coated pillars, indicating cell death (Scale bar: 1 μm).Mesoporous TiO2 performs better than
ALD TiO2. The CFU count on B-Si with mesoporous TiO2 is 23% lower
than B-Si with ALD TiO2. This corroborates the MB degradation
studies, which show that B-Si with mesoporous TiO2 degrades
40% more dye than B-Si with ALD TiO2.
Conclusions
We demonstrated that the introduction of nanostructures improves
the antibacterial activity of photocatalytic TiO2 coatings.
The rough grass-like structures on B-Si increase the active surface
area of TiO2, boosting the photon-to-ROS conversion efficiency.
Also, the light falling on the high-aspect-ratio nanostructure gets
trapped, increasing light absorption. The performance and cost-effectiveness
can be further improved by replacing the TiO2 thin film
with a mesoporous TiO2 layer. We can deposit mesoporous
TiO2 by spin or spray coating, a drastically more scalable
and low-cost process than ALD.[49−51] The nanoparticles of TiO2 are even better at converting photons to ROS. Also, the sharp
features of nanoparticles cause damage to bacteria.[40,54] Under UVA illumination, nanostructured photocatalysts are 60–70%
better at killing bacteria than flat photocatalysts. Also, the bactericidal
activity of nanostructured black Si is 23% higher with mesoporous
TiO2 than the TiO2 thin film. These results
further highlight the importance of nanoscale topological roughness
in antibacterial activity, providing a path for scalable, low-cost,
and large-area antibacterial surfaces.
Experimental
Details
Fabrication of a Dual-Action Surface
Silicon chips of 2 × 2 cm2 (n-type, ⟨100⟩,
1–100 Ω cm-1, 450 μm) were piranha-cleaned (in
a solution of 1:3 H2SO4 and H2O2 for 10 min). Si wafers were further dipped in a 1:50 HF solution
to remove the chemical oxide, followed by rinsing in deionized water.
The Si wafers were blow-dried with a nitrogen gun and dehydrated on
a hot plate at 100 °C for 5 min. These substrates were etched
using an optimized recipe for black Si using a modified Bosch process
in a deep reactive ion etcher (DRIE). The recipe uses SF6 and O2 gases for etching and C4F8 gas for passivation to achieve high-aspect-ratio nanopillars on
the surface. The fabrication conditions of the etching chamber were
as follows: RF, 100 W; pressure, 35 mTorr; back cooling electrode
He, 5 Torr; and 36 and 40 sccm (standard cubic centimeter per minute)
of O2 and SF6 flow, respectively. After fabrication
of nanopillars, the sample was cleaned using an O2 descum
recipe to remove the deposited polymer layer on the nanopillars that
provided hydrophobicity to the surfaces. This step ensured that the
surface would not repel further coatings. After the fabrication of
the structured surface, TiO2 was coated on these structures
using three different methods. In the first method, a conformal thin
film of 50 nm TiO2 was deposited using atomic layer deposition
(ALD). Second, TiO2 nanoparticles of 20 nm size and Dyesol(R)
18NR-T titania paste, purchased from Sigma Aldrich, diluted in ethanol
in a ratio of 1:4 were spin-coated on the substrates. Third, the same
nanoparticles were spray-coated and optimized to the following parameters:
the flow rate was fixed to 100 μL/min based on nozzle design
and deposition time was 15 s on a substrate preheated to 60 °C.
Both spin- and spray-coated samples were subjected to annealing at
500 °C for 1 h to improve the cohesion and adhesion of particles
to the substrate. The substrate was preheated to evaporate solvent
ethanol, leaving behind only TiO2 nanoparticles on the
pillar. With spin and spray coating, the nanoparticles were nonuniformly
distributed in-between and on the highly rough nanostructures.
Characterization of the Dual Surface
Scanning
Electron Microscopy
The
images of B-Si and TiO2-coated B-Si were taken using a
Carl Zeiss field emission scanning electron microscope, operating
at 5 kV. The calculation of the average distance between pillars was
performed using ImageJ software. For bacterial sample imaging, substrates
were washed twice with phosphate-buffered saline (PBS). The samples
were dipped in a solution of 3.5% formaldehyde for 15 min to fix the
cells. The solution was serially replaced with 30, 50, 70, 90, and
100% ethanol for the chemical removal of water from the specimen.
A 15 nm thin layer of gold was sputtered on the samples using a Quorum
sputter coater to avoid the charging effect while performing SEM.
Atomic Force Microscopy
The surface
roughness of the substrate was estimated using a Bruker atomic force
microscope in ScanAsyst Mode. The images were analyzed with Nanoscope
Analysis software V.1.8.
UV Light Source
The bacterial cells
on different surfaces were exposed to 19 W/m2 UVA radiation
for 15 min. The light source was a Philips TL-K 40W/10-R UVA lamp.
The spectrum of the lamp spans from 315 to 380 nm, with a peak wavelength
at 365 nm. The photometric data of the UV source are provided in Figure a. UV contained in
the air mass (AM) 1.5 solar spectrum is lower than the intensity used
for this study and lower than most studies on UV-based photocatalytic
layers.[55]
Dye
Degradation Measurement
Methylene
blue dye was used to quantify the generated ROS. MB is an organic
dye that degrades due to ROS produced by TiO2 in the presence
of UV and water. Therefore, its peak absorbance value at 664 nm starts
to reduce, using which generated ROS was quantified. Samples of 1
× 1 cm2 were kept horizontally in glass Petri dishes
and submerged in 4 mL of 0.01 mM dye. The samples were kept immersed
in MB solution in the dark for 3 h to avoid any adsorption-related
transients. They were then exposed to UV light with a wavelength peak
at 365 nm for 0–120 min. The distance between the light source
and the samples was maintained at 5 cm for all experiments. At an
interval of 30 min of UVA exposure, the absorption spectrum of MB
was measured using a Shimadzu MPC3600 UV–vis–NIR spectrometer.
Wavelengths ranging from 250 to 800 nm were used for reflectance measurement.
A D2 light source was used for the range of 250–310 nm, and
a tungsten source was used for the range of 310–800 nm. The
equipment used a photomultiplier tube (PMT) detector.
Finite-Difference Time-Domain Simulations
Two types
of Si nanostructured arrays with TiO2 were
modeled. The absorption was compared in the smooth versus rough coating
of TiO2 using Ansys Lumerical’s finite-difference
time-domain (FDTD) simulations. The object “rough wire”
used to simulate absorption in the TiO2 coating was made
using multiple rough surfaces that were characterized by an RMS amplitude
and correlation length. The rough surface was then wrapped to create
a cylindrical shape. The roughness was generated by creating a random
matrix of values in K space. A Gaussian filter was
applied to this matrix; then, a Fourier transform was used to transform
the matrix back to real space. Due to the way the Fourier transform
was setup, the roughness would be periodic with period x, y span. This is necessary to avoid a seam when
wrapping the rough surface to create a cylindrical shape. The following
standard parameters were used to define the roughness of the TiO2 layer: radius of wire, 0.18; RMS amplitude of roughness,
0.01; correlation length, × 0.01; correlation length z, 0.1; and sampling resolution in the x–y plane, 0.01 um. The wavelength of the
simulation light source was 365 nm, which is the peak wavelength of
the source used in the experiments, and the intensity of the incident
field was defined as 1 unit. The incident light absorbed was calculated
using the following equationwhere
ε is the permittivity of the material.
This value is integrated over the whole volume of the monitor to obtain
the total power absorbed.
Bacterial Growth Conditions
and Sample Preparation
Isolated single colonies of E. coliATCC 25922 were used to
prepare the preinoculum.
The culture was grown for 12 h in Luria Broth (LB) medium at 37 °C
with constant shaking at 120 rpm. Fifty microliters of the preinoculum
was added to 10 mL of LB and was allowed to grow until 0.8 OD (optical
density) at 600 nm. The cells were subsequently pelleted and washed
with PBS. A cell suspension of 0.8 OD at 600 nm was used for performing
the experiments.
Bacteria Viability Assay
The bacterial
strain of E. coliATCC 25922 was used to evaluate the antibacterial activity of the surfaces.
The cells were cultivated in Luria-Bertani broth from a single colony
and incubated overnight at 37 °C. Two milliliters of the overnight
grown bacterial culture (0.8 optical density) was centrifuged, and
the supernatant was removed. It was then resuspended in an equal volume
of 0.9% saline. Next, 20 μL of saline-suspended bacteria were
added to the substrates; the substrates placed in the well plate were
immersed in a water-cooled jacket to prevent temperature elevation
and exposed to UVA (365 nm) light with an intensity of 19 W/m2 for 15 min. The substrates were immersed in a 1 mL saline
solution contained in 50 mL centrifuge tubes. The bacteria were separated
from the surface by gentle retropipetting. Further, the bacteria were
serially diluted and mixed thoroughly using retropipetting. Five microliters
of the suspensions were plated on nutrient agar plates. The plates
were incubated overnight for bacterial colonies to grow at 37 °C.
The number of colonies grown was counted and multiplied by the appropriate
dilution factor to determine the number of CFU/mL in the original
sample. Experiments were repeated thrice, and the normalized CFU/mL
was calculated.
Authors: Laurence S J Roope; Richard D Smith; Koen B Pouwels; James Buchanan; Lucy Abel; Peter Eibich; Christopher C Butler; Pui San Tan; A Sarah Walker; Julie V Robotham; Sarah Wordsworth Journal: Science Date: 2019-04-05 Impact factor: 47.728
Authors: Diego Omar Sanchez Ramirez; Alessio Varesano; Riccardo Andrea Carletto; Claudia Vineis; Ilana Perelshtein; Michal Natan; Nina Perkas; Ehud Banin; Aharon Gedanken Journal: Mater Sci Eng C Mater Biol Appl Date: 2019-04-17 Impact factor: 7.328