| Literature DB >> 35047877 |
Francesco Tessarolo1,2, Michela Masè2,3, Andrea Visonà1, Josephus P C M van Doornmalen Gomez Hoyos4,5,6.
Abstract
Steam sterilization of channeled medical devices requires steam penetration into narrow channels. However, a quantitative characterization of this phenomenon in practical situations is lacking. This study evaluates the effect of load, loading pattern, and wrapping system on steam penetration into channels. We tested the hypothesis that a 70 cm tube with one closed end could be representative of the worst case for steam penetration in wrapped channeled instruments in practical conditions. A validated sterilization process was run in a sterilizer equipped with infrared sensors for the measurement of water vapor fraction (WVF). WVF values collected at the closed end of an unwrapped 70 cm reference tube were compared to those obtained at the closed end of wrapped 50 cm test tubes, representative for channeled devices in the clinical practice. The open ends of the test tubes were placed inside packs, testing the effects of different combinations of wrappings, load amounts, and pack positions. The worst case for steam penetration was experimentally defined as the condition showing the lowest WVF value during the exposure phase. WVF values at the closed end of 50 cm long tubes were affected by load amount, wrapping, and pack position. Steam penetration was higher for heavier loads in rigid containers, but lower for heavier loads in soft wrappings (pouch, non-woven fabric, and crepe). In all the tested combinations of load/wrappings related to the clinical practice the 70 cm reference tube displayed lower WVF values than the wrapped 50 cm test tubes, indicating worse steam penetration in the reference than test tubes. Our findings provide experimental evidence that a 70 cm is the worst case in all practical combinations of load and wrapping encountered in the field. The 70 cm tube is a representative for a wrapped 50 cm channel with one end closed and for a wrapped 100 cm channel with both ends open. A measuring system integrating the WVF sensor on a 70 cm tube may provide a physics-based, quantitative steam penetration test for real-time monitoring of the steam sterilization process of channeled instruments.Entities:
Keywords: channeled instrument; medical device reprocessing; process monitoring; steam penetration; sterilization
Year: 2020 PMID: 35047877 PMCID: PMC8757681 DOI: 10.3389/fmedt.2020.566143
Source DB: PubMed Journal: Front Med Technol ISSN: 2673-3129
Figure 1(A) Schematic representation of the positions of the packs (shown in light blue with numbered positions), open end tubes (in blue) and 4D infrared (IR) sensors (colored boxes) in the experimental sterilizer chamber (outer gray box). The steam fraction at the closed end of the 70 cm reference tube was measured by the black 4D IR sensor. The 50 cm test tubes had open ends inserted in packs and the steam fraction at their closed ends was measured by the other 4D IR sensors (shown in red, upper front; green, upper rear; blue, bottom front). (B) Representative loading patterns for a routine test with crepe (top left), spunbond-meltblown-spunbond (SMS) (top right), pouches (bottom left), and containers (bottom right).
Figure 2Schematic representation of the sensing unit in a 4D infrared (IR) sensor positioned at the end of a test tube (in blue). The open end of the tube allows steam penetration toward its closed end, where an IR light beam is emitted into the tube via a glass fiber. At the opposite side of the tube a second fiber receives the light transmitted through the gas mixture inside the tube. Adapted with permission from (13).
Figure 3Time course of the steam fraction (top) and the sterilizer chamber pressure (bottom) during a test sterilization cycle. The steam fraction is expressed in terms water vapor fraction (WVF) and is measured at the closed end of the 50 cm test tubes (red, green, and blue curves) and of the 70 cm reference tube (black curve). In this representative example, measurements were collected in a session where crepe was used as wrapping material and no additional load was present in the packs. The outer dashed lines indicate the start and end of the exposure phase, while the intermediate line marks the end of the 10 s period where WVF differences were calculated.
Load-wrapping combinations tested in the study.
|
|
|
| ||
|---|---|---|---|---|
|
|
|
| ||
| Crepe | double wrapping realized with two single foils of medical crepe paper (1,200 × 1,200 mm) (Sogeva, Ospitaletto, Italy) | 0 | 7.5 | 15 |
| SMS | single wrapping realized using double layered Spunbond-Meltblown-Spunbond (SMS) polypropylene non-woven fabric (QUICK CHECK, H400), O&M Halyard, Inc. Alpharetta, GE, US) | 0 | 7.5 | 15 |
| Pouch | double wrapping realized using double flat gusseted pouches made of medical paper and polymeric laminate (150 mm × 50 mm × 300 mm) (Sogeva, Ospitaletto, Italy) | 0 | 0.2 | 0.4 |
| Container | AESCULAP full size, 8 inch high (@30 l volume), with uncolored aluminum lid mounting hydrophobic paper filters (Aesculap AG, Tuttlingen, Germany) | 0 | 7.5 | 15 |
Each combination was used to realize packs placed in three different locations inside the sterilizer chamber.
WVF differences (ΔWVF) between the test and reference tube sensors, calculated at the beginning of the exposure phase for the different load/wrapping combinations.
|
|
| ||
|---|---|---|---|
|
|
|
| |
| 0/Crepe | 7.6 (0.4) | 7.8 (0.5) | 7.0 (0.5) |
| 7.5/Crepe | 5.8 (0.7) | 3.4 (1.2) | 1.8 (1.0) |
| 15/Crepe | 3.9 (0.3) | 0.4 (0.6) | 1.4 (0.4) |
| 0/SMS | 7.6 (0.6) | 7.3 (0.7) | 6.9 (0.4) |
| 7.5/SMS | 5.8 (0.8) | 3.4 (0.8) | 2.7 (0.7) |
| 15/SMS | 4.3 (0.2) | 1.8 (0.3) | 1.5 (0.3) |
| 0/Pouch | 8.7 (0.4) | 8.0 (0.7) | 8.7 (0.8) |
| 0.2/Pouch | 7.0 (0.5) | 7.4 (1.4) | 5.5 (0.8) |
| 0.4/Pouch | 7.8 (0.5) | 8.9 (0.5) | 7.0 (0.5) |
| 0/Container | 0.6 (0.7) | −4.2 (0.8) | −4.7 (1.2) |
| 7.5/Container | 5.1 (0.8) | 0.6 (0.8) | −0.2 (0.6) |
| 15/Container | 6.6 (0.7) | 1.4 (0.9) | 2.5 (1.0) |
For each condition data are given as mean (standard error) over five replicates.
Location 1, upper front level; location 2, upper rear level; location 3, lower front level.
SMS, Spunbond-Meltblown-Spunbond.
Figure 4Steam fraction differences (ΔWVF) between the test and reference tubes at the beginning of the exposure phase in different experimental conditions. Values are presented as means and standard error over five replicates. Colors indicate the three locations of the packs inside the sterilizer chamber. Positive ΔWVF values indicate higher steam penetration in the test tubes than in the reference tube (i.e., steam penetration is worse in the reference than test tubes).