| Literature DB >> 35012218 |
Muhammad Nidzhom Zainol Abidin1, Mohamed Mahmoud Nasef1,2, Takeshi Matsuura3.
Abstract
The application of membrane processes in various fields has now undergone accelerated developments, despite the presence of some hurdles impacting the process efficiency. Fouling is arguably the main hindrance for a wider implementation of polymeric membranes, particularly in pressure-driven membrane processes, causing higher costs of energy, operation, and maintenance. Radiation induced graft copolymerization (RIGC) is a powerful versatile technique for covalently imparting selected chemical functionalities to membranes' surfaces, providing a potential solution to fouling problems. This article aims to systematically review the progress in modifications of polymeric membranes by RIGC of polar monomers onto membranes using various low- and high-energy radiation sources (UV, plasma, γ-rays, and electron beam) for fouling prevention. The feasibility of the modification method with respect to physico-chemical and antifouling properties of the membrane is discussed. Furthermore, the major challenges to the modified membranes in terms of sustainability are outlined and the future research directions are also highlighted. It is expected that this review would attract the attention of membrane developers, users, researchers, and scientists to appreciate the merits of using RIGC for modifying polymeric membranes to mitigate the fouling issue, increase membrane lifespan, and enhance the membrane system efficiency.Entities:
Keywords: antifouling properties; biofilm formation; organic fouling; polymeric membranes; pressure driven membrane processes; radiation induced graft copolymerization
Year: 2022 PMID: 35012218 PMCID: PMC8747411 DOI: 10.3390/polym14010197
Source DB: PubMed Journal: Polymers (Basel) ISSN: 2073-4360 Impact factor: 4.329
Figure 1Number of publications on the use of RIGC for modification of polymeric membranes’ surfaces in various applications during the period of 2001–2021 (Science Direct, keyword search: radiation induced graft copolymerization, surface modification, polymeric membranes, antifouling, 5 October 2021).
Figure 2Classification of pressure driven membrane processes for water treatment technologies. Reprinted from [60], published by SDEWES Centre.
Figure 3Various mechanisms for membrane fouling: (a) standard blocking, (b) complete blocking, (c) intermediate blocking, and (d) cake formation.
Fouling profiles of different membrane processes.
| Process | Membrane Type | Driving Force | Feed | Class of Fouling | Foulant | Severity |
|---|---|---|---|---|---|---|
| MF | Asymmetric microporous, 0.1 to 10 µm | TMP 0.2–5 bar | Wastewater | Biofouling, colloidal fouling | Suspended solids and bacteria | Medium |
| UF | Asymmetric microporous, 0.01 to 0.1 µm | TMP 1–10 bar | Water and wastewater | Biofouling, colloidal fouling | Proteins and pigments | Medium |
| NF | Thin film composite (TFC), 1 to 10 nm | TMP 5–10 bar | Brackish water | Organic fouling, inorganic scaling | Pigments, divalent ions, glucose, and lactose | High |
| RO | TFC, 0.1 to 1 nm | TMP 10–50 bar | Seawater | Colloidal fouling, inorganic scaling | Dissolved salts and monovalent ions | High |
| ED/EDR | CEM and AEM | Electrical potential gradient | Brackish water | Inorganic scaling | Inorganic colloids and insoluble salts | Low |
| FO | Asymmetric skin-type, <0.001 µm | Chemical potential gradient | Wastewater | Organic fouling, colloidal fouling | Micropollutants and salt | Medium |
| PRO | Asymmetric skin-type, <0.001 µm | Chemical potential gradient | Wastewater | Organic fouling, colloidal fouling | Micropollutants and salt | Medium |
| RED | CEM and AEM | Electrical potential gradient | Seawater and river water | Inorganic scaling | Inorganic colloids and divalent ions | Low |
| Dialysis | Asymmetric microporous, 0.01 to 0.1 µm | Concentration gradient | Blood | Biofouling | Proteins, blood cells and platelets | Medium |
Figure 4Schematic representation of methods for preparation of graft copolymers. Reprinted from [98].
Figure 5Illustrations of antifouling approaches with copolymer grafted membranes: (a) steric repulsion preventing direct protein adsorption and (b) protein compressing the polymer brush. Reprinted from [99] with permission from Elsevier.
Figure 6Schematic diagram of strategies for functionalization of polymer surfaces by RIGC using different radiation sources.
Summary of merits and demerits of common polymeric membranes modification methods. Adapted from [122].
| Modification Method | Merits | Demerits | Remarks | |
|---|---|---|---|---|
| Physical method | Dip coating | Simple and flexible technique to optimize hydrophilicity, smoothness, and surface charge of the membrane surface | Physical (non-covalent) coating is easily worn out and detached from polymer substrate. Non-uniform coating across the polymer substrate | This method is very outdated and irrelevant with current advance in technology. Results are inconsistent |
| Layer by layer assembly | Film thickness can be controlled at the nanometers scale. Deposited layer can be optimized | Deposited layers may vary in thickness. Hard to control uniformity of each layer | Results are inconsistent | |
| Blending | Easiest and simplest method. Very straightforward and does not involve chemical reaction. Addition of inorganic particles enhance mechanical strength | Heterogeneous distribution of inorganic particles. High tendency for leaching of particles from membrane and particle agglomeration within polymer matrix | This method is very outdated and irrelevant with current advance in technology. Results are inconsistent | |
| Chemical method | Interfacial polymerization | Well-established method to prepare RO and NF membranes with 99% salt rejection. Able to form a very thin PA film on top of polymer substrates | Difficult to control uniformity of the film across the polymer substrate. Trade-off between permeability and rejection | The thin film should be embedded with functional nanomaterials, forming thin film nanocomposite to solve the trade-off issue |
| Chemical induced graft copolymerization | Cheap chemical initiators and effective in achieving significant grafting yields | Leaves residues, causing environmental pollution. Difficult to control grafting yield | The use of green solvent with minimal volume should be considered | |
| RIGC using plasma treatment | Simple process without any pollution to modify the polymeric surfaces without altering their bulk properties, allowing functionalization with ionic group for hosting biocides | The range of chemical groups available for surface modification is limited, posing a challenge to effectiveness for deterring bacterial adhesion. Not suitable for large scale applications | More suitable for biomedical application that requires limited surface modification, such as catheters and cannulas, in addition to bio-medical coatings to various surfaces | |
| RIGC using UV treatment | Simple, inexpensive and can easily modify polymer surfaces | It yields low grafting level, which is confined to surface, takes long treatment time, and requires the use of photo-initiator. Not suitable for large scale applications | More suitable for surface modification that can help improving wettability and resistance to bacterial colonization and biofilm formation | |
| RIGC using γ-rays | Simple but slower that EB, allows bulk grafting depending on absorbed dose and dose rate. Widely applied and most suitable for simultaneous grafting in bulk solution | Grafting takes longer than EB. The Co60 source continues to decay and thus dose rate reduces steadily. Requires adjustment of reaction parameters | Green grafting reactions can be conducted in emulsion to significantly reduce monomer consumption and absorbed dose and improve the process economy | |
| RIGC using EB | Simple and very fast. Allows surface as well as bulk grafting depending on acceleration energy. Leaves no detrimental residues. Can be initiated with EBs with wide range of energies | High cost of infrastructure for irradiation. Grafted materials are likely to sustain mechanical damage when high doses and dose rates are used | More convenient for practical applications and is more suitable for scale up and development of semi-continuous lines for industrial applications | |
Figure 7Modification of porous PS membrane by RIGC of AA with Ar plasma treatment.
Figure 8(a) Water contact angle, (b) 3D AFM images of surface topography, and (c) flux decline in BSA filtration. Reprinted from [141] with permission from Elsevier.
Summary of previous studies on application of RIGC using plasma treatment for fouling prevention.
| Substrate | Grafted Monomer | Main Finding(s) | Refs |
|---|---|---|---|
| CTA | AA | Art was more effective than CO2 to increase water flux and decrease reverse salt flux and fouling tendency | [ |
| PE | AAm | Membranes of different functional groups with opposite surface charges can be utilized for covalent immobilization of protein | [ |
| PE | AA | The modified membrane showed a significant increase in hydrophilicity, water flux, and BSA solution flux | [ |
| PES | PEG, amines, zwitterionic compounds | High stability of PEG polymer chain and protein-resistance of PEG grafted PES were achieved compared to using UV as radiation source | [ |
| PES | AAm | Due to the improved surface hydrophilicity, the grafted membrane was less susceptible to BSA protein adsorption and had higher flux recoveries after cleaning | [ |
| PES | NVP | BSA fouling was significantly reduced, and the cleaning of modified membranes was easier to recover permeation flux | [ |
| PES | AA | Modified membranes were hydrophilic, less prone to protein fouling, and had a higher pure water flux | [ |
| PES | AA | The grafting of AA occurred on the membrane surface and on the pore walls inside the membranes, which enhanced the fluxes and the antifouling properties of the membranes | [ |
| PES | SPMA | Outstanding water–oil flux by the modified membranes was achieved at grafting temperature of 65 °C and grafting yield of 0.489 mg/cm2, followed by flux recovery of 87.5% | [ |
| PES | AA, HEMA | The membrane modified with HEMA has reduced fouling propensity due to the absence of deep pockets in its structure, whereas PES- | [ |
| PS | AA | Grafting in solution resulted in hydrophobic membranes with significantly smaller pore sizes. When grafting in the vapor phase, AA grafted surface layer closely resembled pure PAA, which was hydrophilic in a basic environment | [ |
| PS | DMAEMA, AA | The adsorption of lysozyme on the DMAEMA grafted membrane was greatly reduced. AA grafted membrane, which exhibited a stronger negative surface charge, has caused reduction in BSA adsorption due to the increased electrostatic repulsive force | [ |
| PS, PAN | HEMA, AA, MAA | After grafting with HEMA, the water contact angles of PAN and PSf reduced. These membranes also had significantly less fouling and better protein UF performance | [ |
| PAN | NVP | With an increase in both graft reaction time and grafting medium temperature, water flux decreased significantly | [ |
| PPO | SSS | Micellar-enhanced UF of mixtures of the 2,4-D herbicide and hexadecyltrimethylammonium bromide was much better with bipolar amphoteric membranes with combined sulfonic acid and allylamine | [ |
| PP | EGDME | Polyethylene oxide-like PP with antiplatelet behavior was formed using EGDME as monomer, with almost no sign of platelet adhesion and accumulation | [ |
| PP | NVP | Flux recovery, flux reduction, and relative flux ratio were 53% higher, 17.9% lower, and 79% higher, respectively, than the neat PP membrane | [ |
| PA TFC | MAA | The optimal membrane surface’s onset time for gypsum scaling was delayed by a factor of 2–5, hence reduced the propensity for mineral scaling | [ |
| PA, polyester | PEG | The PA- | [ |
| PVDF | AA | Due to the presence of PVDF- | [ |
| PVDF | GMA-IDA | Surface hydrophilicity of the PVDF-GMA-ID bipolar membrane was increased | [ |
| PVDF | TMA, SPMA | In static conditions, BSA and lysozyme adsorption tests, as well as an | [ |
| PVDF | AA and DMAEA | The contact angle of bipolar membranes decreased | [ |
| ePTFE | AA | The grafting of AA onto ePTFE resulted in highly hydrophilic membranes with high water uptake | [ |
| ePTFE | PEGMA | The surface hydrophilicity of PEGMA grafted ePTFE membranes increased, which reduced protein adsorption and platelet adhesion | [ |
| ePTFE | PSBMA, PEGMA | The zwitterionic PSBMA grafted ePTFE membrane had the best non-bio adhesive character against biomacromolecules and cells | [ |
Figure 9Modification of porous PP membrane by RIGC of NVP with UV irradiation. Reprinted from [163] with permission from Elsevier.
Figure 10The effects of HEA concentration (irradiation time = 20 min) on: (a) grafting yield and contact angle and (c) fouling and the effects of irradiation time (HEA concentration = 0.3 mol/L) on (b) grafting yield and contact angle and (d) fouling. Reprinted from [99] with permission from Elsevier.
Summary of previous studies on application of RIGC using UV treatment for fouling prevention.
| Substrate | Grafted Monomer | Main Finding(s) | Ref. |
|---|---|---|---|
| PEEK | HEA | Due to the increased surface hydrophilicity, the irreversible fouling of optimized membrane decreased from 51% to 10.9% | [ |
| PEEK | MPC | The membrane displayed high wettability and high anti-protein adsorption | [ |
| PVDF | AA, HEMA, PDA, EDA | Antifouling properties such as flux recovery and fouling resistance of modified membranes were improved | [ |
| PVDF/PES | NVP | Grafted membrane showed good fouling resistance due to the decreased BSA adsorption, reduced fouling degree by 66%, and better flux recovery by 32% after chemical cleaning | [ |
| PA TFC | NIPAM | Change in surface chemistry of grafted membrane due to formation of temperature responsive poly(NIPAM) hydrogel improved fouling resistance and salt rejection | [ |
| PES | NVP, HEMA, AA, AAG, SPMA, AMPS | NVP, AMPS, and AA-modified membranes had high protein retention, high solution flux, and low irreversible fouling | [ |
| PES | AA, HEMA, PDA, EDA | The membranes suffered a decrease in permeation of pure water and milk water but with improved protein rejection. PES membrane grafted with poly(HEMA) had the best antifouling properties | [ |
| PES | PEG, NVF, NVA, MVA | PES membrane grafted with PEG–NVA binary monomer pair displayed the best BSA fouling resistance | [ |
| PES | AA | Modified MF membranes had lower permeability but showed 100% flux recovery after cleaning, following the filtration of | [ |
| PES | AA | Modified NF membranes exhibited higher flux, higher humic acid rejection, and lower irreversible fouling | [ |
| PES | AA, AAm | The separation ability and flux recovery ratio of PES- | [ |
| PES | PEGMA | Modified membrane with high monomer concentrations (40 g/L) and medium irradiation times (1.5–3 min) demonstrated greater flux, fouling resistance, and higher protein rejection | [ |
| PES | PEGMA, MMESPAB | PEGMA and MMESPAB grafted PES membranes displayed far better adsorptive fouling resistance than unmodified PES membrane | [ |
| PES | NVP, NVF, NVC | In comparison to the initial membrane, modified membranes showed higher fluxes and less BSA fouling, especially for PES- | [ |
| PES | NVP | Membranes irradiated for 60 s had a lower fouling tendency. However, under long irradiation times, the pore structure increased in size, increasing membrane fouling | [ |
| PES | NVP | Both the dip and immersion modification techniques produced membranes with increased wettability and reduced irreversible adsorptive fouling | [ |
| PES | NVP, 2-mercaptoethanol | The permeability of the membranes decreased as the grafting yield increased | [ |
| PES | Poly(CBOH) | The membrane had a switchable feature between the anti-fouling, zwitterion mode and an anti-microbial, quaternary amine mode by adjusting the pH | [ |
| PES, PVDF | AMPS, qDMAEMA, HEMA | HEMA was less susceptible to fouling on the neutral hydrophilic membrane surface than on the charged membranes | [ |
| PES, PVDF | qDMAEMA, AMPS | Modified membranes were more biofouling resistant. The number of proliferated bacterial cells from countable colonies was much lower for qDMAEMA grafted membranes | [ |
| PS | MA | Hydrophilicity of graft copolymer membrane increased as the MA grafting yield increased. The antifouling property of the membrane was improved | [ |
| PS | BHMBA | Modified membranes had low surface roughness which corresponded to the improved antibiofouling property and excellent antibacterial properties against | [ |
| PS | MPDSAH | As the grafting yield increased, the modified membranes’ hydrophilicity and antifouling properties improved | [ |
| PAN | AA, HEMA, PEGMA | Adsorption and fouling were reduced for both negatively and positively charged membranes | [ |
| PP | AA, AAm | The modified membranes performed better in the MBR than the unmodified ones, with the AA grafted membrane having the best antifouling properties | [ |
| PP | GAMA | After 70 h of continuous operation in the MBR, the modified membranes had reduced water flux of up to 87.2%, at increased length of the grafted chains | [ |
| PP | HEMA | Because of the increased surface hydrophilicity, the modified membrane demonstrated improved protein resistance and hemocompatibility | [ |
| PP | AAm | The inner part of the membrane had a higher grafting yield than the outer part. The modified membrane had better flux recovery of approximately 70% | [ |
| PP | NVP | The surface hydrophilicity increased with the increase in grafting yield. The amounts of adsorbed BSA and adhered platelets on membrane decreased substantially | [ |
| PP | NVP | The membrane with iodine complex has a desirable antibacterial property against | [ |
| PE | PDMS, PEG | The membrane showed reduced fouling towards | [ |
| PE | MPC, NVP, AAm, MPEG | The poly(MPC) and polyvinylpyrrolidone (PVP) grafts on PE membrane substantially helped to reduce the plasma protein adsorption and the platelet adhesion | [ |
| PI | AA, HEMA, PDA | Pure water and milk water permeation of PI membranes decreased while the protein and salt rejection increased after grafting, especially with PDA monomer | [ |
| PET | PZC | The effectiveness of PZC in preventing membrane blockage and filtering platelets from blood plasma helped the grafted membrane to exhibit superior anti-biofouling properties | [ |
Figure 11AFM images, contact angle, and water content of the control and grafted membranes: (a) AFM image of the control membrane; (b) AFM image of the grafted membrane; (c) contact angle; (d) water content. Reprinted from [215], published by Nature.
Figure 12Antifouling performance of membrane by alternate filtration of pure water and BSA solution: (a) flux of control membrane and (b) flux of grafted membrane. Reprinted from [215], published by Nature.
Figure 13Modification of PVDF powder by RIGC of NIPAM with UV irradiation, followed by membrane preparation by phase inversion. Reprinted from [204] with permission from Elsevier.
Summary of previous studies on application of RIGC using γ-rays for fouling prevention.
| Substrate | Grafted Monomer | Main Finding(s) | Ref. |
|---|---|---|---|
| PES | SSS, AA, NVP | All modified membranes’ contact angles, protein adsorption, and platelet adhesion decreased. The modified membranes had good hemocompatibility | [ |
| PES | MAA | Membrane prepared from PES- | [ |
| PVDF | HEA | The grafted membrane had lower pure water flux than the control membrane but showed noticeably higher BSA solution flux than the pure water flux | [ |
| PVDF | NVP | As the grafting yield increased, the contact angle decreased, and water uptake, RMS, water flux, pore size, and water flux recovery of the membrane increased | [ |
| PVDF | PVA | The modified membrane achieved oil rejection up to 99.5%. The oil fouling on modified PVDF membranes was almost reversible, with flux recovery of 98% | [ |
| PVDF | NVP | Maximum grafting yield of 17.7% was obtained when reaction was carried out in water for 3 h at a monomer concentration of 20% ( | [ |
| PVDF | NIPAM | The increased amount of PVDF- | [ |
| PP | HEMA | With increased grafting yield, the modified membranes’ contact angle decreased. The modified membrane had a higher solution flux, lower BSA adsorption, and better flux recovery | [ |
| PP | MMA | Maximum grafting yield of 85% was obtained at 25 kGy radiation dose, 0.04 wt% inhibitor concentration, 6 wt% monomer concentration, 60 °C reaction temperature, and 120 min reaction time | [ |
| PP | NVP | The amounts of adsorbed BSA and adhered platelets on membrane decreased substantially | [ |
| PP | NVP | The increased roughness of the grafted membrane surface was due to the formation of grafted chains on the polymer surface | [ |
| PA TFC | PVA | The surface hydrophilicity of the PVA grafted RO membrane was significantly increased and the membrane had excellent antifouling property | [ |
Figure 14Effect of reaction conditions on the grafting yield: (a) effect of irradiation dose and (b) effect of AA content in binary monomer mixture [AA/SSS]. Reprinted from [219] with permission from Elsevier.
Figure 153D AFM images of surface topography of: (a) original membrane; (b) grafted membrane; (c) water contact angle and (d) flux ratio of 1.0 g/L BSA solution to the initial pure water flux. Reprinted from [220] with permission from Elsevier.
Summary of previous studies on application of RIGC using EB for fouling prevention.
| Substrate | Grafted Monomer | Main Finding(s) | Ref. |
|---|---|---|---|
| PES | Carboxylic, sulfonic and phosphoric acids, amines, alcohols, zwitterionic compounds | This modification resulted in significantly reduced protein adsorption at the membrane surface with selected functional molecules | [ |
| PS | AMPS | The grafted membranes achieved NF performance at a relatively large pore size due to the high negative charge density resulting from the high grafting yield | [ |
| PTFE | AA, SSS | AA/SSS binary monomers had a synergistic effect on grafting yield and membrane hydrophilicity with increase in AA content and irradiation dose | [ |
| PVDF | AA, SSS | The surface hydrophilicity of the grafted membrane improved significantly | [ |
| PVDF | PEGMA | Immobilizing hydrophilic comb-like poly(PEGMA) brushes on the PVDF membrane surface enhanced both hydrophilicity and fouling resistance | [ |
| PVDF | PEG, PLU, PVA, PVP, PAH, PSS | Improved membrane wettability was indicated by lower water contact angles. Hemocompatibility tests revealed no unwanted hemolysis, and hydrophilic polymers were found to reduce blood coagulation | [ |
| PVDF | Trypsin | The modified membrane had significantly improved antifouling properties. The fouling layer formed on the membrane’s surface can be actively degraded during filtration, restoring the membrane’s original permeability | [ |
| PVDF/PVP | L-cysteine, phosphocholine, DMAEMA | Membranes exposed to absorbed dose of 10 kGy had higher permeate flux and lower cake resistance. The membrane irradiated with 10 kGy in the presence of L-cysteine had the best long-term antifouling capacity | [ |
| PVDF- | NVP | The PVP grafts on the membrane was capable of hosting I2, thus imparting a very strong antimicrobial activity to the membrane, which further lessened the biofouling | [ |
| PVDF | GMA, EDMA | Addition of EDMA only resulted in a denser membrane structure and reduced the amount of oxirane groups converted to sulfonic groups. The PVDF- | [ |
Figure 16Modification of PET substrate by RIGC of AA using γ-rays with in-situ formation of Ag nanoparticles. Reprinted from [239] with permission from Elsevier.