Chao Wang1,2, Duoling Xu1,2, Shujun Li3, Chen Yi1,2, Xiliu Zhang1,2, Yi He1,2, Dongsheng Yu1,2. 1. Guanghua School of Stomatology, Hospital of Stomatology, Sun Yat-sen University, Guangzhou, Guangdong 510055, China. 2. Guangdong Provincial Key Laboratory of Stomatology, Sun Yat-sen University, Guangzhou, Guangdong 510050, China. 3. Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China.
Abstract
Ti6Al4V is widely used in implants in the fields of orthopedics and dentistry due to its high compressive strength and good biocompatibility. Nevertheless, Ti6Al4V has a certain degree of biological inertness and the elastic modulus of Ti6Al4V is much higher than the cortex and trabecular bone. In this study, we designed and printed a new type of pore size Ti6Al4V with like-trabecular structure scaffold (the pore size is 800/900/1000 μm, named P8/P9/P10, respectively) with electron beam melting (EBM). Its elastic modulus, compressive strength, and other physical and chemical properties, as well as cell adhesion, proliferation, and differentiation ability and in vitro biological properties were studied. The physical and chemical performance test results showed that as the pore size increased, the surface wettability increased and the elastic modulus decreased. As the pore size increased, F-actin and alkaline phosphatase (ALP) increased significantly, and osteogenesis-related genes including BMP2, OCN, RUNX2, and ALP were upregulated significantly. The reason may be that the components on the Ti6Al4V pore size may have an influence on intracellular signal conversion and then change the mode of cell proliferation and diffusion. In summary, the like-trabecular porous structure can effectively reduce the elastic modulus of metal materials, thereby avoiding stress concentration and promoting the adhesion and proliferation of osteoblasts. Porous materials with larger pores are more conducive to the proliferation and differentiation of osteoblasts. The irregular porous Ti6Al4V scaffold prepared by the EBM technology has good mechanical properties and the potential to promote adhesion, proliferation, and differentiation of osteoblasts, and has the possibility of application in the field of implantation.
Ti6Al4V is widely used in implants in the fields of orthopedics and dentistry due to its high compressive strength and good biocompatibility. Nevertheless, Ti6Al4V has a certain degree of biological inertness and the elastic modulus of Ti6Al4V is much higher than the cortex and trabecular bone. In this study, we designed and printed a new type of pore size Ti6Al4V with like-trabecular structure scaffold (the pore size is 800/900/1000 μm, named P8/P9/P10, respectively) with electron beam melting (EBM). Its elastic modulus, compressive strength, and other physical and chemical properties, as well as cell adhesion, proliferation, and differentiation ability and in vitro biological properties were studied. The physical and chemical performance test results showed that as the pore size increased, the surface wettability increased and the elastic modulus decreased. As the pore size increased, F-actin and alkaline phosphatase (ALP) increased significantly, and osteogenesis-related genes including BMP2, OCN, RUNX2, and ALP were upregulated significantly. The reason may be that the components on the Ti6Al4V pore size may have an influence on intracellular signal conversion and then change the mode of cell proliferation and diffusion. In summary, the like-trabecular porous structure can effectively reduce the elastic modulus of metal materials, thereby avoiding stress concentration and promoting the adhesion and proliferation of osteoblasts. Porous materials with larger pores are more conducive to the proliferation and differentiation of osteoblasts. The irregular porous Ti6Al4V scaffold prepared by the EBM technology has good mechanical properties and the potential to promote adhesion, proliferation, and differentiation of osteoblasts, and has the possibility of application in the field of implantation.
Titanium and its alloys
are widely used in implants in the fields
of orthopedics and dentistry due to their high compressive strength
and good biocompatibility.[1,2] Especially, Ti6Al4V
is the first choice for repairing bone defects in clinics.[3] However, Ti6Al4V has a certain degree of biological
inertness, and it has almost no osseointegration ability after polishing
or abrasion.[4] Moreover, the elastic modulus
of Ti6Al4V (100–140 GPa) is much higher than cortex and trabecular
bone (1–30 GPa).[5−7] When the elastic modulus of the implant and bone
tissue is different, the stress transmission between the two is not
uniform, which is called stress shielding.[8,9] In
this case, the bone tissue around the implant will shrink and cause
the implant to loosen or fracture.[10] How
to improve the osseointegration ability of the scaffold and reduce
the elastic modulus of the scaffold simply and quickly has become
the key and difficult point in material manufacturing.To improve
the binding ability of Ti6Al4V scaffold with bone tissue,
surface modification is mainly used at present. Surface modification
methods are mainly divided into chemical modification, biological
modification, and physical modification. Chemical modification can
add a layer of Ti oxide on the surface of Ti6Al4V, which can improve
the bone-bonding ability of Ti6Al4V implant.[11,12] However, the oxide coating is very thin and easy to peel off from
the metal substrate, and the coating treatment time is long, so it
is difficult to apply and promote in clinical practice.[13] Biological modification involves particle release
and other issues, which reduces the survival rate and long-term use
of clinical implants.[14] In recent years,
the preparation of microstructural materials by physical modification
has gradually shown significant advantages. The titanium alloy scaffold
is changed from a dense structure to a porous interconnected structure,
and the osseointegration ability of the scaffold is enhanced by changing
the porosity and pore size, thereby guiding bone tissue to grow into
the scaffold.[15−17]The mechanical properties including elastic
modulus and yield stress
are related to the porosity of porous materials.[18,19] Hence, applying porous structures could be the solution to reduce
the modulus difference between titanium alloy scaffold and human bones.
Heinl constructed a porous scaffold with Ti6Al4V and found that when
the pore size is 1.23 mm and the porosity is 81.1%, the elastic modulus
is only 1.6 GPa. When the pore size is 0.45 mm and the porosity is
59.5%, its elastic modulus is only 12.9 GPa.[20] Li prepared three porous materials with a pore size of about 0.6
mm using the same raw materials. The study found that when the pore
size is 0.65 mm, the elastic modulus is 25.9 GPa, and when the pore
size is 0.5 mm, the elastic modulus is 14.5 GPa, which is close to
the elastic modulus of the adult cortical bone.[21] The above research results indicated that the porous structure
has a lower elastic modulus than the solid structure titanium alloy.It has been reported that the porous structure with high porosity
can not only avoid the stress shielding effect but also improve the
bone ingrowth effect by introducing sub-millimeter-sized pores.[22] Moreover, when the metal scaffold pore shape
is similar to the trabecular bone, specifically an irregular three-dimensional
structure, it can improve the mechanical properties of the material
and facilitate the proliferation of osteoblasts.[23] However, only a few studies reported the role of pore size
in the osteogenic effect of porous structure under constant porosity.[15] Especially in the case of constant high porosity,
the effect of pore size on the osteogenic effect of porous scaffolds
with bone like-trabecular structure has not been reported.In
this study, we designed and printed a new type of pore size
Ti6Al4V with like-trabecular structure scaffold (the pore size is
800/900/1000 μm, named P8/P9/P10, respectively) with electron
beam melting (EBM). Its elastic modulus, compressive strength, and
other physical and chemical properties, as well as cell adhesion,
proliferation, and differentiation ability and in vitro biological
properties were studied. The purpose of this study was to explore
the effect of pore size on the physical and chemical properties and
biological properties of irregular porous Ti6Al4V scaffolds with low
elastic modulus.
Results and Discussion
Surface Characterization
Surface
Morphology
Figure shows the like-trabecular
porous Ti6Al4V scaffolds with different pore sizes. Scanning electron
microscopy (SEM) was used to observe the surface morphology and local
characteristics of Ti6Al4V scaffolds. On the surface of the titanium
alloy scaffolds precisely printed by EBM, the complete interconnection
structure can be seen clearly and there was no obvious sintering powder
residue (Figure ).
In this study, three scaffolds with different pore sizes were printed
layer-by-layer using the EBM technology. The entire printing process
was controllable, repeatable, and accurate.[24] The irregular pore size sample designed by this research was different
from the traditional regular pore structure in three-dimensional space.
In fact, it was an interconnected porous structure. This structure
was similar to the natural bone trabecula structure of human body,
and its geometric structure and mechanical properties were similar
to the bone trabecula, which was bionic.[25] Compared with the regular structure, this structure is conducive
to cell adhesion and proliferation on its surface and improves the
osseointegration ability of the sample.[26,27]
Figure 1
Ti6Al4V porous
specimens fabricated by EBM. The pore sizes from
left to right are 800, 900, and 1000 μm, respectively.
Figure 2
Surface morphology of the titanium alloy scaffolds after
magnification
by SEM and after ultrasonic cleaning: (A) P8, (B) P9, (C) P10.
Ti6Al4V porous
specimens fabricated by EBM. The pore sizes from
left to right are 800, 900, and 1000 μm, respectively.Surface morphology of the titanium alloy scaffolds after
magnification
by SEM and after ultrasonic cleaning: (A) P8, (B) P9, (C) P10.The objectivity of experimental research lies in
whether the shape
and specification of materials are similar to those of design and
whether the composition of internal chemical elements is similar to
that of standards.In this study, EBM was used for printing.
At present, the main
manufacturing technologies of biomaterials are selective laser melting
(SLM) and EBM. Compared with selective laser melting (SLM), the EBM
process may lead to steps, resulting in higher surface roughness on
dense solid samples.[28] For biomimetic implants,
the surface roughness will affect the adhesion performance of bone
cells, and the number of adhesion cells would increase with the increase
of surface roughness.[29] On the other hand,
in terms of mechanical properties, rough surfaces can cause stress
concentration, thus reducing the fatigue life of porous materials
manufactured by the additive manufacturing (AM) process.[30] The adhesion and mechanical properties of bone
cells need to be considered.After printing, SEM was used for
photographing. The surface area,
volume, and porosity of the samples were analyzed and measured. Previous
studies have shown that when performing three-dimensional (3D) printing,
it is very easy to cause residual metal powder to adhere to the scaffold,
which leads to a larger error and an increase in the surface area
and volume of the sample compared to the design. Meanwhile, the residual
powder surface of the scaffold is more likely to cause cell adhesion,
which also easily affects the objectivity of in vitro experiments.[31,32]
Surface Phase Composition and Chemical Composition
The X-ray diffraction (XRD) patterns (Figure A) showed the characteristic peaks of Ti
in Ti6Al4V. Figure B shows the typical Ti6Al4V chemical elements in the scaffolds, with
obvious Ti, Al, and V peaks, and no other element peaks. The weight
percentage of Ti, Al, and V elements was also close to that of standard
Ti6Al4V alloy, indicating that no contamination of other elements
occurred in the preparation process.
Figure 3
(A) XRD patterns of native Ti6Al4V and
(B) chemical compositions
of the Ti6Al4V scaffolds detected by energy-dispersive X-ray spectroscopy
(EDS).
(A) XRD patterns of native Ti6Al4V and
(B) chemical compositions
of the Ti6Al4V scaffolds detected by energy-dispersive X-ray spectroscopy
(EDS).
Contact
Angle Test
Contact angle
values are the indicative of porous metal scaffolds wettability, in
which wettable surfaces are often referred to the scaffolds having
contact angle less than 90°. The average water contact angle
for Ti6Al4V scaffolds gradually decreases with the increase of the
pore size (Figure ). The largest contact angle is P8 (62.3°), and the smallest
is P10 (43.5°). It has been reported that the cell activity of
any substance is affected by the adsorption of protein on its surface,
and the protein adsorption method depends on the surface wettability
of the material. Therefore, the wettability of the material surface
will affect the cell activity adhered to its surface. As the pore
size of the scaffolds increases, the wettability increases and its
surface cell activity may also increase.[33,34]
Figure 4
Measurement
of Ti6Al4V contact angle.
Measurement
of Ti6Al4V contact angle.
Mechanical Property Test
In this
study, the static compression test results of three kinds of scaffolds
with different pore sizes were measured and analyzed, including the
calculated elastic modulus and the representative stress–strain
curve. Elastic modulus is a key parameter to evaluate the mechanical
properties of porous biomaterials.[23] As
the pore size increases, the Ti6Al4V elastic modulus gradually decrease.
In the Ti6Al4V scaffolds, the elastic modulus of P8 was the largest,
which was 19.17 ± 0.21 GPa, and the elastic moduli of P9 and
P10 were 13.53 ± 0.12 and 10.43 ± 0.12 GPa, respectively.
The elastic modulus of Ti6Al4V with different pore sizes were all
close to the cortical bone (∼17 GPa).[24] P10 was closest to the elastic modulus (∼4 GPa) of cancellous
bone. Therefore, we can speculate that the mechanical properties of
the titanium alloymetal scaffolds designed in this study are conducive
to the uniform distribution of stress around the implant, especially
P10. The elastic modulus of P10 is very close to that of cancellous
bone, which can prevent the phenomenon of “stress shielding”.The stress–strain curve is a typical curve of porous biomaterials,
including the linear increase of stress with strain and the stationary
region of stress fluctuation (Figure ). In addition, it is observed that the initial approximate
parabola upward trend is observed at the beginning of loading. This
may be due to the uneven contact interface between the indenter and
the porous sample or the slight deformation of the scaffolds.[35,36] As shown in Figure , in these scaffolds, the compressive strength of P8 was also the
largest, which was 333.35 ± 7.04 MPa, and the compressive strengths
of P9 and P10 were 235.32 ± 9.99 and 115.43 ± 5.38 MPa in
this order. The relevant value of compressive strength in this study
is slightly higher than that of natural bone (130–180 MPa).
The results showed that, because the prefabricated sample can not
only reduce the stress shielding effect but also provide the appropriate
yield strength for the implant, avoiding permanent shape changes under
physiological load, its mechanical properties were suitable for the
repair of bone tissue defects. Although the quasi-static mechanical
properties of Ti6Al4V scaffolds were close to the stiffness and strength
of natural bone, the compatibility of compression mechanics and strain
rate sensitivity within the physiological strain rate range under
dynamic conditions still need to be studied in depth.[37,38]
Figure 5
Stress–strain
curves of Ti6Al4V with different pore sizes.
Stress–strain
curves of Ti6Al4V with different pore sizes.
In Vitro Cell Experiment
During in
vitro cell culture, cell behavior was affected by the surface properties
of titanium alloy scaffolds, including the surface composition, pore
size, and roughness of metal scaffolds. Cell loading on the surface
of a material typically undergoes three consecutive stages: adhesion,
proliferation, and differentiation.[39] Cell
adhesion and proliferation are closely related to the biocompatibility
of the material. The relationship between cell adhesion and proliferation
on the titanium alloy scaffold and the pore size of the scaffold is
very complicated. In this study, cell adhesion, proliferation, and
differentiation were divided into three parts to discuss.
Cell Viability
Bone marrow stromal
cells (BMSCs) were loaded on Ti6Al4V samples, cultured in vitro for
3 and 7 days, respectively (Figure ), and then cell’s LIVE/DEAD viability was detected.
The results showed that most of the cells began to proliferate and
diffuse, the adherent cells showed fusiform appearance, and a few
of the suspension cells showed round point appearance. The number
of BMSCs increased with the increase of culture time, which indicated
that all kinds of titanium alloy scaffolds had good biocompatibility.
With the increase of titanium alloy scaffold pore size, cell proliferation
gradually increased (Figure ), which was basically consistent with the conclusions drawn
by Kapat, Liang, and Ran et al.[23,37,40] The reason may be that as the pore size increased, it was more conducive
to the transportation of oxygen and nutrients, and provided a good
external environment for cell adhesion. However, Itälä
and Takahashi believed that the pore size does not affect cell adhesion
but results in increased cell proliferation, because cell adhesion
is only related to metal surface components and roughness.[41,42]
Figure 6
Observation
of cell viability on the surface of Ti6Al4V scaffold.
Fluorescence micrographs representing the live (green) cells and dead
(red) cells of osteoblasts cultured on Ti6Al4V alloy after 3 and 7
days.
Observation
of cell viability on the surface of Ti6Al4V scaffold.
Fluorescence micrographs representing the live (green) cells and dead
(red) cells of osteoblasts cultured on Ti6Al4V alloy after 3 and 7
days.
Cell
Morphology
In Figure A,B, the morphology of the
adherent BMSCs cells is visualized using phalloidin and DAPI staining,
and the superimposed image of double staining is depicted, in which
F-actin was red and the nucleus was blue. We can see the different
shape and adhesion states of cells on the surface of scaffolds with
different pore sizes. With the increase of culture time, no obvious
contact inhibition was observed. The cells were firmly attached to
the scaffolds and filled a part of the scaffolds.
Figure 7
Observation of cell morphology
on the surface of Ti6Al4V scaffold.
(A) Confocal results of cells adhered on porous Ti6Al4V scaffolds
after 3 and 7 days. (B) SEM micrographs to observe the adhesion of
cells on the Ti6Al4V scaffolds after 3 and 7 days. The green arrow
refers to the BMSCs adhering to the growth of the samples.
Observation of cell morphology
on the surface of Ti6Al4V scaffold.
(A) Confocal results of cells adhered on porous Ti6Al4V scaffolds
after 3 and 7 days. (B) SEM micrographs to observe the adhesion of
cells on the Ti6Al4V scaffolds after 3 and 7 days. The green arrow
refers to the BMSCs adhering to the growth of the samples.In Figure A, after
cells were cultured on the scaffold for 7 days, P10 actin fibers and
nuclei were more than P8 and P9, indicating that P10 had more cell
adhesion and stronger cell viability than P8 and P9. It was shown
that with the increase of pore size, the adhesion of cells increases
and the connection between cells becomes tighter. Meanwhile, the actin
fiber on the 7th day was formed into one piece, which is denser than
the fiber on the 3rd day. It was shown that on the Ti6Al4V scaffolds
with the same pore size, the fiber bundle aggregation was more obvious,
the fiber mesh was denser, and the cell viability was better with
time. The reason may be that the components on the Ti6Al4V pore size
may have an influence on intracellular signal conversion and then
change the mode of cell proliferation and diffusion. This leads to
an increase in actin filaments, and actin mediates various transmembrane
signal transduction, activating the cascade response, differentiation,
and mineralization involved in osteoblast proliferation.[43]A typical image of the cells on the sample
surface is shown in Figure B. On the 3rd day,
the cells adhering to the surface of the sample were mainly spherical,
with a small number of pseudopodia extending short and small. On the
7th day, the pseudopodia gradually grew, some even became one piece,
and most cell adhesion was found on P10. Figure B showed that the cells mainly adhere to
the metal particles on the surface of the scaffold. These particles
are the residues produced by incomplete melting of the Ti6Al4V powder
after EBM printing. The rough surface could support cell attachment
and proliferation at the early stage through the provided physical
binding sites for serum proteins.[44,45] Therefore,
the biocompatible surface characteristics of the scaffold determined
that both types of samples have an acceptable surface property for
cytocompatibility.[31,46]
Cell
Proliferation
As shown in Figure , the BMSCs loaded
on the Ti6Al4V scaffolds showed an increasing trend with the increase
of time, and the number of cell proliferation was highest on the 7th
day. From a single-day observation, as the pore size of the titanium
alloy scaffolds increases, cell proliferation gradually increases.
The number of cell proliferation was the highest in P10 on the 7th
day. The number of cell proliferation in P10 was significantly higher
than that in P9 (p < 0.05). The results were also
consistent with the results reported by Sollazzo and Li.[47,48] In this study, with the increase of pore size, the proliferation
of osteoblasts increased. This view has been recognized by a large
number of scholars at home and abroad. Sollazzo believed that the
proliferation of osteoblasts was highly dependent on the pore size
of the sample. If the pore size of the sample exceeded 300 μm,
the cell proliferation rate increased with the increase of the pore
size.[47] Kapat believed that, due to adequate
nutrition and oxygen supplementation, small pore size was conducive
to cell adhesion and differentiation, while large pore size was conducive
to cell proliferation.[40] The reason may
be that, as the pore size increased, the permeability coefficient
of the porous scaffold also increased and the entire scaffold formed
a highly interconnected structure, which avoided the obturator pore
and was more suitable for cell maintenance and proliferation.[49]
Figure 8
CCK8 assay for cell proliferation at different days. *denotes
significance
of p < 0.05.
CCK8 assay for cell proliferation at different days. *denotes
significance
of p < 0.05.
Osteogenic Gene Expression
BMP2,
OCN, Runx2, and ALP are all key genes extracted from BMSCs RNA that
can induce stem cells to differentiate into osteoblasts and participate
in bone growth and development. Figure shows that the stimulation of OCN and ALP in BMSCs
is relatively high, especially ALP. All gene expressions were upregulated
over time. In the Ti6Al4V sample, as the pore size increases, the
expression of ALP also upregulated gradually. On the 7th and 14th
days, the expression level of P10 in the ALP group was significantly
higher than that in other pore size groups, and there was statistical
difference (p < 0.05).
Figure 9
Expression level of genes
related to osteogenesis on the 7th and
14th days, under the stimulation of Ti6Al4V. *denotes significance
of p < 0.05.
Expression level of genes
related to osteogenesis on the 7th and
14th days, under the stimulation of Ti6Al4V. *denotes significance
of p < 0.05.The results obtained in this study were also consistent with the
results of Kapat.[40] On the metal scaffolds
with 297, 178, and 92 μm scaffolds, the detection of expression
level of the col1 gene closely related to osteogenesis and showed
that S297 > S178 > S92. Kapat
believed
that the reason is that the larger the pore size of the metal scaffold,
the denser the cells and the more contact between the cells, leading
to more extracellular matrix secretion. Direct contact between cells
may directly enhance osteoblast differentiation. Due to the large
pore size, the distance between cells is increased so that the cells
can be stretched as necessary to promote their own differentiation.
Therefore, as the pore size increased, the gene expression level associated
with osteogenesis upregulated significantly.
ALP
Assay
The ALP activity of BMSC
protein extracts on both metal scaffolds (shown in Figure ) gradually increased from
the 7th to the 14th day. The activity of ALP increases with the increase
of pore size. On the 7th and 14th days, the ALP activity of P10 surface
cells was significantly higher than that of other groups (p < 0.05), indicating that the P10 surface had good cytocompatibility
and the ability to promote osteogenic differentiation. The reason
may be that a larger pore size can provide more oxygen and nutrients
for cells. The larger the pore size, the greater the surface tension
of cells and greater the mechanical stimulation, thus enhancing the
osteogenic differentiation of cells.[50] More
scholars have pointed out that the differentiation of osteoblasts
was accompanied by cell proliferation.[51,52]
Figure 10
ALP activity
of BMSCs on Ti6Al4V scaffolds after being cultured
for 7 and 14 days. *denotes significance of p <
0.05.
ALP activity
of BMSCs on Ti6Al4V scaffolds after being cultured
for 7 and 14 days. *denotes significance of p <
0.05.
Conclusions
In this study, irregular porous Ti6Al4V scaffolds with different
pore sizes were constructed and successfully fabricated by the EBM
technology. As a typical AM technology, the EBM technology has shown
great potential in the preparation of irregular porous scaffolds.
However, it also has some shortcomings, such as the accuracy of printing,
unsintered metal powder residue, and so on. Ti6Al4V scaffolds with
pore sizes of 800, 900, and 1000 μm all have satisfactory mechanical
properties and good biocompatibility. Moreover, this study also found
that as the pore size of the porous metal scaffold increased, the
elastic modulus decreased. The elastic modulus of the porous Ti6Al4V
scaffold with a pore size of 1000 μm was closer to that of human
bone tissue, which can more effectively avoid the stress shielding
effect. Preliminary in vitro experiments showed that as the pore size
increased, the permeability coefficient increased, resulting in more
nutrients and oxygen entering, which was more conducive to the adhesion,
proliferation, and differentiation of osteoblasts.In summary,
this study showed that the irregular porous Ti6Al4V
scaffold prepared by the EBM technology has good mechanical properties
and the potential to promote adhesion, proliferation, and differentiation
of osteoblasts, and has the possibility of application in the field
of implantation. In our future work, we will further study the in
vivo biocompatibility and bone formation mechanism of this irregular
porous scaffold.
Materials and Methods
Porous Titanium Alloy Samples Design and Manufacturing
Within the Medica software (Autodesk, CA), Trabecular algorithm
plug-in was used for the design of irregular and disordered porous
models. The model was set by Boolean operation with the Medica software.
After setting the diameter of the ball (800, 900, and 1000 μm,
respectively) and the thickness of the rod (300 μm), the ball
was randomly put into our model. The center of the triangle formed
by the center of the three adjacent balls was taken as the node, and
the nodes were connected by the rods. The rest of the gap would be
filled by a smaller or larger diameter sphere (Figure A). The diameter of the set ball was defined
as the pore size of the scaffold (800, 900, 1000 μm) (Figure B).
Figure 11
(A) Schematic
of irregular porous structure modeling. (B) Design
of porous Ti6Al4V alloy scaffolds (800, 900, and 1000 μm respectively).
(A) Schematic
of irregular porous structure modeling. (B) Design
of porous Ti6Al4V alloy scaffolds (800, 900, and 1000 μm respectively).The data of layered irregular porous samples were
imported into
printer equipment for printing. EBM (ARCAM A1, Sweden) was used to
print Ti6Al4V powder (Institute of Metals, Chinese Academy of Sciences).
The powder is spherical metal powder, and the particle size range
is 45–100 μm. High-energy electron beam sintering powder
according to the path of layered data planning, through layer-by-layer
stacking, of the porous samples consistent with the design model was
prepared. The thickness of the pore wall was determined by the diameter
of the electron beam spot, and the minimum wall thickness was 300
μm. The surface was polished using the SiC paper with a particle
size range of 10–57 μm and then polished using grinding
and polishing equipment (Saphir 360, ATM, Mammelzen, Germany). The
polished samples were then ultrasonically washed with acetone, deionized
water, and absolute alcohol. After washing, the samples were dried
in a 50 °C oven.
Surface Morphology
The surface
morphology and chemical composition of the prepared samples were characterized
by field emission scanning electron microscope (SEM, Nexsa, Thermo
Fisher Scientific).
Surface Phase Composition
and Chemical Composition
The X-ray diffraction (XRD) patterns
of the Ti6Al4V samples were
determined using a glancing angle X-ray diffractometer (GAXRD; D/max2400,
Rigaku, Japan) employing a Cu Kα radiation source with an accelerating
voltage of 40 kV and a current of 250 mA.The wettability
of the sample surface was measured by the sessile drop method. After
setting the contact angle measuring instrument (DSA30, Kruss, Germany)
program, the water in the syringe on the surface tension tester was
dripped on the sample surface, and the image was captured after stabilization.
The angle between the tangent line of the droplet and the sample surface
was measured by the analysis software (Advance 1.7, Kruss, Germany).Compression
tests were performed to evaluate the mechanical properties of porous
Ti6Al4V scaffolds. The test was carried out at the crosshead speed
of 1.5 mm/min using an electronic universal testing machine. The compression
characteristics including quasi-elastic gradient and compression stress
were calculated from the stress–strain curve. The quasi-elastic
gradient is defined as the slope of the straight line at the beginning
of the compression stress–strain curve, which is defined as
the modulus of elasticity. The yield stress was measured as a compression
offset stress of 0.2%. The compressive stress is also recorded and
measured.
In Vitro Cell Test
Cell
Culture and Seeding
Bone marrow
stromal cells (BMSCs) were isolated from the femurs of 3-week-old
male Sprague Dawley rats (Animal Experiment Center, Sun Yat-sen University,
China) and subsequently cultured in DMEM-F12 (Gibco, Gaithersburg,
MD) with 10% fetal bovine serum in an incubator with an atmosphere
of 5% CO2 at 37 °C. After 48 h, unattached cells were
rinsed away, and fresh culture medium was added. After that, the culture
medium was changed every 2–3 days. When the cell coverage area
reached 80–90% of the dish, the cells were subcultured.The samples of Ti6Al4V
with different pore sizes were placed in 24-well plates, respectively.
Then, BMSCs were inoculated into these plates with 1 × 105 cells/well for 1 and 3 days, respectively, and the cell viability
was measured by the LIVE/DEAD viability/cytotoxicity kit (calcein
AM/PI, bestbio, China). The samples were washed two to three times
with phosphate-buffered saline (PBS) and then placed in the prepared
calcein AM and incubated in the dark at 37 °C for 25 min. After
incubation, the samples were washed two to three times with PBS again.
Images were captured by a laser scanning confocal microscope (LSM780,
Zeiss, Germany). The viable cells (in green) and nonviable cells (in
red) could be easily distinguished under the laser scanning confocal
microscope.
Cell Morphology
BMSCs at a density
of 5 × 104 cells/mL were seeded on the materials placed
in 24-well plates and incubated, as described in the preceding paragraph.
After culturing for 1 and 3 days, the medium was removed, and then
the scaffolds were fixed in 4% paraformaldehyde at 37 °C. Finally,
samples were dealt with phalloidin (Solarbio, China) for 30 min at
37 °C for staining of the cytoskeleton, and then each sample
was washed thrice with PBS. Nuclei were stained with 4′,6-diamidino-2-phenylindole
(DAPI; Solarbio, China). Images were captured by a laser scanning
confocal microscope (LSM780, Zeiss, Germany).The cells were
cultured for 1 and 3 days, respectively. The samples were washed three
times with PBS for 5 min each time, and then placed in 2.5% glutaraldehyde
for 12 h at 4 °C. The samples were washed three times with PBS
for 5 min each time and then dehydrated with ethanol (30, 50, 70,
90, 95, 100%). After dehydration, the samples were dried, and then
the adhesion and spreading of cells on the sample surface were observed
by SEM.
Cell Proliferation
BMSCs were added
to a 24-well plate with samples at 5 × 104 cells/well.
Each sample was set up with three replicates. After being cultured
in complete medium for 1, 3, 5, and 7 days, the culture was terminated
and washed with PBS three times. Then, F12 containing 10% Cell Counting
Kit-8 (CCK8) reagent (Dojindo, Japan) was added and incubated at 37
°C in the dark for 1 h. Then, the culture medium in the well
plate was transferred to a 96-well plate (100 μL per well),
six duplicate wells were set up, and the absorbance value of each
well was set at 450 nm in a microplate reader (BioTek, Winooski, VT).BMSCs
were added to a 24-well plate with samples at 1 × 105 cells/well. Each sample was set up with six replicates. After being
cultured in osteogenic induction fluid for 7 and 14 days, the culture
was terminated and washed with PBS two times. The TRIzol method was
used to extract total RNA; the RNA was converted into cDNA by the
Prime Script RT Master Mix (Takara, Japan), and the cDNA concentration
was adjusted to below 100 ng/μL. The reaction system was prepared
in a 96-well plate using the instructions of the Takara kit: add 1
μL of gene-positive primer, 1 μL of gene reverse primer,
2 μL of template cDNA, 8.5 μL of enzyme-free water, and
5 μL of SYBR Green per well. The gene expression levels of alkaline
phosphatase (ALP), bone morphogenetic protein 2 (BMP2), osteocalcin
(OCN), and Runt-related transcription factor 2 (Runx2) were detected.
The internal reference was GAPDH. The gene primer design is shown
in Table .
Table 1
Primers Used for Quantitative RT-PCR
Analysis
gene
forward primer
sequence (5′–3′)
BMP2
F:5′-CTCAGAACACAAGTCAGT-3′
R:5′-ACCTGCTAATCCTCACAT-3′
OCN
F:5′-CTCACTCTGCTGGCCCTGAC-3′
R:5′-CACCTTACTGCCCTCCTGCTTG-3′
RUNX2
F:5′-TACTTCGTCAGCATCCTA-3′
R:5′-CGTCAACACCATCATTCT-3′
ALP
F:5′-GGAAGGAGGCAGGATTGA-3′
R:5′-TCAGCAGTAACCACAGTCA-3′
GAPDH
F:5′-AACCTGCCAAGTATGATGA-3′
R:5′-GGAGTTGCTGTTGAAGTC-3′
Cell inoculation and
replicate settings were the same as the gene expression test experiments.
The ALP experiment was also cultured with osteogenic induction fluid
for 7 and 14 days after termination of culture. After the culture
medium was absorbed, the well plates were placed on dry ice, RIPA
(Keygen Biotechnology, Nanjing, China) was added for cell lysis, and
1% protease inhibitor mixture (Cwbio, Beijing, China) was added to
extract the total protein. Bicinchoninic acid (BCA) protein assay
kit (Cwbio) was used to measure the protein concentration.
Statistical Analysis
OringinPro 2018C
software was used to perform statistical analysis on the physical
and chemical test data of the material, and GraphPad Prism 8.0 software
was used to perform statistical analysis on the biological test data
of the material, and three replicates were performed for each experiment.
All quantitative results in this study are expressed as mean standard
deviation (SD). The statistical significance of the data is a comparative
analysis by t test and one-way analysis of variance
(ANOVA) for analyzing the difference between groups; p < 0.05 is considered significant.
Authors: Tim Van Cleynenbreugel; Jan Schrooten; Hans Van Oosterwyck; Jos Vander Sloten Journal: Med Biol Eng Comput Date: 2006-06-27 Impact factor: 2.602