| Literature DB >> 32895633 |
Juan B García Martínez1, Joseph Egbejimba1,2, James Throup1, Silvio Matassa3, Joshua M Pearce1,4, David C Denkenberger1,2.
Abstract
Human civilization's food production system is currently unprepared for catastrophes that would reduce global food production by 10% or more, such as nuclear winter, supervolcanic eruptions or asteroid impacts. Alternative foods that do not require much or any sunlight have been proposed as a more cost-effective solution than increasing food stockpiles, given the long duration of many global catastrophic risks (GCRs) that could hamper conventional agriculture for 5 to 10 years. Microbial food from single cell protein (SCP) produced via hydrogen from both gasification and electrolysis is analyzed in this study as alternative food for the most severe food shock scenario: a sun-blocking catastrophe. Capital costs, resource requirements and ramp up rates are quantified to determine its viability. Potential bottlenecks to fast deployment of the technology are reviewed. The ramp up speed of food production for 24/7 construction of the facilities over 6 years is estimated to be lower than other alternatives (3-10% of the global protein requirements could be fulfilled at end of first year), but the nutritional quality of the microbial protein is higher than for most other alternative foods for catastrophes. Results suggest that investment in SCP ramp up should be limited to the production capacity that is needed to fulfill only the minimum recommended protein requirements of humanity during the catastrophe. Further research is needed into more uncertain concerns such as transferability of labor and equipment production. This could help reduce the negative impact of potential food-related GCRs.Entities:
Keywords: CapEx, Capital Expenditure; DAC, Direct Air Capture; Existential risk; Food security; GCR, Global Catastrophic Risk; Global catastrophic risk; HOB, Hydrogen Oxidizing Bacteria; Hydrogen-oxidizing bacteria; Nuclear winter; OpEx, Operational Expenditure; SCP, Single Cell Protein; SMR, Steam Methane Reforming; Single cell protein; WGS, Water-Gas Shift
Year: 2020 PMID: 32895633 PMCID: PMC7455522 DOI: 10.1016/j.spc.2020.08.011
Source DB: PubMed Journal: Sustain Prod Consum ISSN: 2352-5509
Fig. 1Upstream section of the electrolysis based H2 SCP production process.
Fig. 2Upstream section of the gasification based H2 SCP production process.
Fig. 3Downstream section of the H2 SCP production process.
Basis of calculation for the energy requirements of H2 SCP production. *To the best of our knowledge there is no source which states the exact calorie content of SCP produced from hydrogen, so we are taking it to be similar in this regard to SCP from methane, with a value of 22 MJ/kg based on the UniProtein methane SCP product.
| Variable | Value | Unit | Source |
|---|---|---|---|
| CO₂ requirement | 0.43 | kg CO₂/kg SCP | ( |
| H₂ requirement | 2.41 | kg H₂/kg SCP | ( |
| Energy content of SCP | 22 | MJ/kg | ( |
| Expected electrolyzer efficiency | 70% | ( | |
| Minimum energy required to produce hydrogen | 39.4 | kWh/kg H₂ | ( |
| Gasification mass yield | 0.202 | kg H₂/kg coal | ( |
| Coal heating value | 32.9 | MJ/kg | ( |
| Solid content of dryer inlet | 20% | ( | |
| Energy consumption of spray dryer | 4880 | kJ/kg evaporated water | ( |
| Electricity to thermal energy usage ratio of spray dryer | 1:27 | Electricity:thermal | ( |
| DAC energy requirement | 8.81 | GJ/tonne CO₂ captured | ( |
| Electricity to thermal energy usage ratio of DAC | 17% | Electricity/thermal | ( |
| Energy use of fermentation step | 1.6 | kWh/kg SCP | ( |
| Energy use of air separation | 0.357 | kWh/kg O2 | ( |
Basis of calculation for resource availability analysis. *No matter how dire the food crisis is, the presence of some amount of food waste throughout the system is unavoidable. In the proposed scenario food waste is expected to be lower than the current value due to decreased food availability. Additionally, The dry SCP has a long expiration date, so a reasonably low value of 12% food waste was considered (Denkenberger and Pearce, 2014).
| Variable | Value | Unit | Source |
|---|---|---|---|
| World population | 7.8 | Billion people | ( |
| Recommended protein intake | 60 | g/person/day | (World Health Organization and United Nations University, |
| Expected food waste | 12% | % of calories produced | * |
| Electricity consumption | 2,551 | GW | (“Electricity consumption globally,” |
| Installed electricity capacity | 5,150 | GW | (“Installed electricity capacity globally by source,” |
| Global coal production | 7,337 | Megatonne/year | (Rob |
| Global ammonia production | 171 | Megatonne/year | ( |
| Average daily caloric requirement per person | 2100 | kcal/person/day | ( |
| Ammonia requirement | 0.0356 | mol NH3/mol H₂ | ( |
| 0.1302 | kg ammonia/kg SCP |
Energy requirements of H2 SCP production per step in kWh over dry mass of product. *Coal gasification energy cost refers to the energy equivalent of coal consumed for H2 production.
| Step | Energy cost (kWh/kg SCP) |
|---|---|
| Electrolysis | 23.9 |
| Fermentation | 1.6 |
| CO2 Direct air capture | 5.8 |
| Centrifugation | 0.8 |
| Spray drying | 5.8 |
| Total energy requirements for H2 SCP production via electrolysis and DAC | 37.8 |
| Air separation | 0.8 |
| Coal gasification* | 19.2 |
| Total energy requirements for H2 SCP production via gasification | 28.2 |
Electricity and coal cost ranges considered.
| Price range | Low | Middle | High |
|---|---|---|---|
| Electricity price ($/kWh) | Global low ( | U.S. average ( | Europe average ( |
| 0.03 | 0.07 | 0.13 | |
| Coal price ($/tonne) | Global low (“Coal Markets,” | Average ( | 10-year high ( |
| 11.60 | 45.80 | 80.00 |
Electrolysis H2 production unit expected cost range.
| Variable | Value | Unit | |
|---|---|---|---|
| Reference capacity | 148 | kg H2/h | |
| Reference cost (2019) | 17.8 | million USD | |
| Scaling factor | 0.55 | 0.75 | |
| Required capacity | 4,879 | kg H2/h | |
| Required cost | 121 | 244 | million USD |
Coal gasification H2 production unit expected cost range.
| Variable | Value | Unit | |
|---|---|---|---|
| Reference capacity | 32,113 | kg H2/h | |
| Reference cost (2019) | 1,316 | 1,608 | million USD |
| Scaling factor | 0.82 | 0.6 | |
| Required capacity | 4,879 | kg H2/h | |
| Required cost | 281 | 519 | million USD |
Energy analysis results for a reference plant.
| Variable | Value | Unit | |
|---|---|---|---|
| Electrolysis and DAC | Total energy requirements of reference plant | 435 | MW |
| Of which electricity is | 315 | MW | |
| Overall energy efficiency | 16.5% | ||
| Gasification | Coal requirement of gasifier | 212,014 | tonne/year |
| Total energy requirements of reference plant | 324 | MW | |
| Of which electricity is | 39 | MW | |
| Overall energy efficiency | 22.1% | ||
| Coal equivalent of thermal energy required for reference plant | Spray dryer | 62,039 | tonne/year |
| DAC | 53,140 | tonne/year |
Range of the share of global electricity consumption, coal production and ammonia production required to fulfill the minimum global human protein requirements, while accounting for 12% food waste. *The share of global coal production required by gasification only includes the coal consumed in the gasification step. The thermal energy requirements of both options and the electricity requirements of the gasification based process are not included here as these could be provided by other technologies.
| Low end | High end | |||
|---|---|---|---|---|
| Protein content of H2 SCP | 80% | 50% | ||
| H2 SCP requirement | 243 | 388 | Megatonne/year | |
| Electrolysis based option | Electricity capacity required | 0.76 | 1.21 | TW |
| Share of global electricity consumption | 30% | 48% | ||
| Share of global electricity capacity | 15% | 24% | ||
| Gasification based option | Coal required | 511 | 817 | Megatonne/year |
| Share of global coal production | 7% | 11% | ||
| Nitrogen source | Ammonia required | 43 | Megatonne/year | |
| Share of global ammonia production | 25% | |||
Share of global production of bioavailable forms of the main minerals required for SCP ramp up. *Some estimations included price quotes. For a conservative estimate, the most hydrated forms were considered.
| Micronutrient form | Global production (tonne/year) | Amount required (tonne/year) | Share of global production | Source |
|---|---|---|---|---|
| Phosphate | 240,000,000 | 40,300,000 | 17% | (“Phosphate rock mining by country,” |
| Sulfur | 78,900,000 | 6,900,000 | 9% | (“Sulfur production globally by country,” |
| Sodium Chloride | 293,000,000 | 15,800,000 | 5% | ( |
| Calcium carbonate | 167,800,000 | 14,800,000 | 9% | ( |
| Potassium chloride | 45,100,000 | 8,900,000 | 20% | (“Potassium chloride production by country,” |
| Magnesium sulfate heptahydrate | 7,300,000 | 27,000,000 | 370% | ( |
| Iron sulfate heptahydrate | 8,200,000 | 1,400,000 | 17% | ( |
Fig. 4Higher end of the expected ramp up speed of H2 SCP production in terms of caloric requirements fulfilled over time, obtained from the lower CapEx values. The results shown are for gasification and electrolysis when using the budget of similar industries, including regular and fast construction speeds.
Fig. 5Lower end of the expected ramp up speed of H2 SCP production in terms of caloric requirements fulfilled over time, obtained from the higher CapEx values. The results shown are for gasification and electrolysis when using the budget of similar industries, including regular and fast construction speeds.
Fig. 6Expected ramp up speed of H2 SCP production in terms of global protein requirements fulfilled over time, obtained from the averages of the ranges of CapEx values and an average protein content. The results shown are for gasification and electrolysis when using the budget of similar industries, including regular and fast construction speeds.
Fig. 7Breakdown of the contributions to the expenditures incurred per unit of H2 SCP produced (manufacturing cost) for a 6-year project timeline.
Retail cost of H2 SCP for different fast construction cost scenarios in $/kg SCP.
| Low CapEx & OpEx | High CapEx & OpEx | |||
|---|---|---|---|---|
| Plant lifetime | 6 years | 20 years | 6 years | 20 years |
| Electrolysis | $6.00 | $4.04 | $16.24 | $12.14 |
| Gasification | $6.70 | $3.70 | $10.16 | $5.98 |