Jingyun Wang1, Bilu Liu1. 1. Shenzhen Geim Graphene Center (SGC), Tsinghua-Berkeley Shenzhen Institute (TBSI), Tsinghua University, Shenzhen, P. R. China.
Abstract
The isolation of graphene in 2004 has initiated much interest in two-dimensional (2D) materials. With decades of development, solution processing of 2D materials has becoming very promising due to its large-scale production capability, and it is therefore necessary to examine progress on solution-processed 2D materials and their applications. In this review, we highlight recent advances in the assembly of solution-processed 2D materials into thin films and the use of them for electronics and optoelectronics. We first present an overview about typical approaches to assemble solution-processed 2D materials into desired structures, including layer-by-layer assembly, Langmuir-Blodgett assembly, spin coating, electrophoretic deposition, inkjet printing, and vacuum filtration. Then, electronic and optoelectronic applications of such assembly films are presented, such as thin-film transistors, transparent conductive films, mechanical and chemical sensors, photodetectors and optoelectronic devices, as well as flexible and printed electronics. Finally, our perspectives on challenges and future opportunities in this important field are proposed.
The isolation of graphene in 2004 has initiated much interest in two-dimensional (2D) materials. With decades of development, solution processing of 2D materials has becoming very promising due to its large-scale production capability, and it is therefore necessary to examine progress on solution-processed 2D materials and their applications. In this review, we highlight recent advances in the assembly of solution-processed 2D materials into thin films and the use of them for electronics and optoelectronics. We first present an overview about typical approaches to assemble solution-processed 2D materials into desired structures, including layer-by-layer assembly, Langmuir-Blodgett assembly, spin coating, electrophoretic deposition, inkjet printing, and vacuum filtration. Then, electronic and optoelectronic applications of such assembly films are presented, such as thin-film transistors, transparent conductive films, mechanical and chemical sensors, photodetectors and optoelectronic devices, as well as flexible and printed electronics. Finally, our perspectives on challenges and future opportunities in this important field are proposed.
Two-dimensional (2D) materials have become a significant class of materials since Geim, Novoselov, and co-workers isolated graphene from graphite by the scotch tape exfoliation method in 2004 [1]. Due to its outstanding properties such as ultra-high carrier mobility [1,2], high optical transparency and thermal conductivity [3,4], high Young’s modulus [5], graphene has drawn substantial research interest and shown applications in different areas [6-9]. The unexpected properties of graphene have inspired researchers to explore other 2D materials with similar layered structures but versatile properties, which greatly enriches the 2D materials family[2]. Besides graphene, other 2D materials like hexagonal boron nitride (h-BN), graphitic carbon nitride (g-C3N4), transition metal dichalcogenides (TMDCs), metal oxides, black phosphorus (BP), and MXenes have also been extensively studied these years. Importantly, these different kinds of 2D materials can be metallic (e.g., graphene, MXenes, some TMDCs), semiconducting (e.g., some other TMDCs, metal oxides, BP) or insulating (e.g., h-BN, silicates), and possess very different optical properties [10-15]. Such diverse electronic and optoelectronic properties of 2D materials, in together with their unique 2D planar structures, make them suitable building blocks for various electronics, optoelectronics, and many other applications [7,16-19].Materials preparation is the first prerequisite for their applications. For the case of 2D materials, bottom-up synthetic and top-down exfoliation are two strategies to prepare them. In the content of bottom-up synthesis, chemical vapor deposition (CVD) is one of the most widely used methods by which high-quality 2D materials can be controllably grown [20,21]. In addition, atomic layer deposition (ALD) and molecular beam epitaxy (MBE) [22] have also been utilized to grow 2D materials, which may lower the growth temperature and reduce the vapor pressure of chalcogen precursors during TMDC growth. Although the bottom-up synthetic methods especially CVD growth have been widely used to prepare 2D materials, significant efforts have also been devoted on the development of top-down exfoliation methods to prepare 2D materials. The basic work principle of these top-down methods is to exfoliate layered materials from their bulk counterparts under the assistance of certain forces such as sonication, ball milling, shearing force, intercalation-induced weakening of interlayer interaction, etc. [21]. These top-down exfoliation methods have the following advantages. First, they have potential to produce 2D materials in large scale and low cost, which is critical for the fast-growing demands of printed and flexible electronics and other applications [23]. Second, top-down exfoliated 2D materials are solution-processible, and can be assembled into large-area and designed structures under low temperatures on arbitrary substrates, providing important foundations for applications. Third, exfoliation could be a universal method to prepare many 2D materials, while some of them are not easy to be made by bottom-up synthetic methods currently, such as mica, layered double hydroxides, BP. Therefore, top-down exfoliation strategy can produce various 2D materials with large quantity, solution-processibility, and show promising for practical applications. Besides, some 2D materials and oxides layered materials can also be synthesized by hydrothermal method and sol-gel method [24-26], which are two other methods to get solution-processed 2D materials.In this review, we start from solution-processed 2D materials, and discuss their assembly engineering and the state-of-the-art electronics-related applications. Since from solution-processed 2D materials to 2D materials-based electronics and optoelectronics, the assembly plays the key role, we first summarize various assembly techniques to prepare thin films from 2D building blocks. The main evaluation criteria of these assembly methods are discussed. Then, based on these assembly techniques, we introduce some typical electronic-related applications of assembled 2D structures, such as thin-film transistors (TFTs), transparent conductive films (TCFs), mechanical and molecule sensors, photodetectors, and optoelectronics, as well as flexible and printed electronics. Finally, current challenges in this field are discussed, and our thoughts on the solutions to these challenges and future opportunities are presented.
Assembly of solution-processed 2D materials into thin films
Highly integrated electronics or optoelectronics with solution-processed 2D materials usually consist of different functional films. However, controllable growth of these films is still a big challenge by conventional growth approaches. Film manufacturing as well as film assembly of solution-processed 2D materials have become an important technique. Therefore, for electronic and optoelectronic applications of 2D materials, it is important to have the pre-designed thin-film structures assembled by 2D material building blocks. Many efforts have been devoted on the assembly of 2D materials for further electronic-related applications [27,28], like 2D material array electronics, which can cater well to low-cost, high-density-integration and highly sensitive sensing systems. Therefore, we will briefly describe and compare six typical methods including layer-by-layer assembly, Langmuir–Blodgett technique, spin coating, electrophoretic deposition, inkjet printing, and vacuum filtration for assembly of 2D materials into thin-film structures, and propose five important criteria to evaluate these assembly methods, including cost-effectiveness, simplicity, controllability, scalability, and quality of assembled film (Figure 1).
Figure 1.
Comparisons of six assembly methods to fabricate thin films of 2D materials. The comparison criteria include cost-effectiveness, simplicity, controllability, scalability, and quality of assembled film.
Comparisons of six assembly methods to fabricate thin films of 2D materials. The comparison criteria include cost-effectiveness, simplicity, controllability, scalability, and quality of assembled film.Layer-by-layer assembly method is based on the electrostatic deposition of charged 2D materials. It was invented for the alternative adsorption of positively and negatively charged polyelectrolytes, which can achieve the deposition of nanoscale conductors, semiconductors, and dielectrics [29,30]. Simplicity and the variety of components are two key advantages of this method. The concentration of dispersion used in layer-by-layer assembly process needs to be less than 0.1g/L to ensure a good stability of charged 2D materials [21]. Since Kovtyukhova et al. produced multilayer films by alternative adsorption of anionic graphite oxide sheets and cationic poly(allylamine hydrochloride) (PAH) in the 1990s [31], layer-by-layer method has been regarded as one of the most commonly used approaches to assemble 2D materials and various other low-dimensional materials.As for the Langmuir–Blodgett assembly method, the history can be traced back to the 1930s when Irving Langmuir and Katherine Blodgett fabricated a monolayer of amphiphilic molecules on water surface [32,33]. It was first invented for the preparation of monomolecular films of fatty acid [34]. The basic work principle of the Langmuir–Blodgett method is that amphiphilic molecules can form a monolayer on water surface, and during slowly dip-coating process, the monolayer can be transferred onto a solid substrate. Now, it has expanded its application in the assembly of ultra-thin film (monolayer or multilayer) of different kinds of components. It has also been widely used in the self-assembly of nanoparticles or other complex components to construct a variety of organized ultra-thin films [35,36]. The Langmuir–Blodgett method has good controllability, and is simple and scalable. Meanwhile, it can achieve precise control of the layer thickness, yield scalable and homogeneous deposition of layers, and allows a dense packing of monolayer of soft (organic) or hard (inorganic) materials with good density and alignment. Currently, 2D materials are also used as building blocks to fabricate ultra-thin films with high-density through the Langmuir–Blodgett method. For example, Li et al. prepared a film of graphene by Langmuir–Blodgett assembly, which is highly transparent and conductive [37]. In another work, Cote et al. have systematically analyzed the Langmuir–Blodgett assembled graphene oxide (GO) films with two fundamental geometries, i.e., edge-to-edge and face-to-face, and pointed out that the GO monolayer can be used as a great candidate for electronic applications [36]. It is clear that the Langmuir–Blodgett assembly is a promising method to prepare thin films of solution-processed 2D materials with high-quality.Compared with layer-by-layer and Langmuir–Blodgett methods, spin coating is a relatively convenient approach for large-scale fabrication of thin films. In this method, 2D materials suspension will be firstly dropped onto a target substrate. Then, a certain rotation speed and time will be used to spread the suspension and prepare a film with equal thickness around all substrate surfaces. Spin-coating method has several advantages like simplicity, fast, and high efficiency. Many 2D materials have been assembled by this method into thin films. For example, Vendamme et al. prepared ultra-thin films of titania (TiO2) and other metal oxides by spin-coating process [38]. Recently, Matsuba et al. developed a one-pot spin-coating method and fabricated dense monolayer thin films made of various 2D materials within 1 min over a very wide area (30-mm-diameter) [39]. The ultra-thin films prepared by spin-coating can be used to fabricate TFT devices. However, if one wants to prepare thick films, it is better to choose other assembly approaches rather than spin-coating, because it is difficult to ensure the uniformity of thick films in spin-coating method which would involve complicated cycling process and dispersion formula.Electrophoretic deposition (EPD) is a colloidal movement process of charged materials in suspension under an extra electric field. This feature indicates that the deposition process will occur if the suspended materials are electrically charged. Fortunately, solution-processed 2D materials are usually positively or negatively charged, which makes EPD work. During the EPD process, 2D materials or other colloids need to be well dispersed in the suspension to ensure the stability of the colloidal system. Different from the methods mentioned above, which are usually used to fabricate thin films, EPD can easily achieve large-scale assembly of thick films on substrates. The equipment to perform EPD is low-cost and simple. In addition, the deposition rate is controllable, and the deposition kinetics is predictable. 2D materials with lateral sizes less than 50 µm can be easily driven by electrical field and deposited by EPD. GO is one of the first 2D materials which has been assembled by EPD [40]. Various deposition morphologies such as free-standing films, wrinkle films, and multi-layer 2D composites can be obtained by modulating current change during EPD process. There are many studies utilize EPD method for the fabrication of heterostructures or patterned structures of 2D materials. For example, Lin et al. have fabricated a MoS2-graphene composite film by EPD, which has high transmittance (>70%) under visible light [41]. It is noted that chemical reactions such as reduction or aqueous electrolysis may happen during EPD process, which would bring some side-effects toward the assembled structure.Inkjet printing is another powerful method to fabricate thin films of 2D materials for printed electronic and energy devices [10,42]. The basic work principle is that suitable inks of 2D materials can be directly written on substrates under control of computer. This technique can fabricate different pre-patterned structures. For solution-processible 2D materials, inject printing is a promising way to fabricate complicated, multi-functional and scalable electronic devices and circuits. One major concern of inkjet printing is the ink optimization because many inks and solvents currently used are toxic and costly. In order to make the whole printing process more controllable and stable, lots of efforts have been made on optimizing the properties of the solvents and the types of surfactants. Ideal solvent should have several traits, including good dispersion of high concentration 2D materials, low-cost, and low-toxicity. Recently, Secor et al. have developed an environmentally friendly graphene ink containing ethanol and ethyl cellulose to fabricate large-area, conductive and flexible electronics [43]. One of the most straightforward GO inks based on water was developed in 2011 [42,44]. Researchers demonstrated that monolayer GO with average size of 500 nm × 500 nm can be dispersed in water to make a stable ink for inkjet printing. In addition, McManus et al. reported a water-based solvent to make inks of many 2D materials including graphene, MoS2, WS2 and h-BN [45]. The advantages of inkjet printing technology include ability of direct printing 2D materials with designed patterns, good spatial resolution of about 5 µm, and good universality of the method to print most 2D materials. Thus, inkjet printing will become an important technique for future 2D materials-based flexible electronic applications. However, the disorder of printed 2D materials in thin films may be a limitation in their applications for certain purposes where alignment is the requirement.Vacuum filtration is another commonly used method to fabricate thin films of 2D materials [46,47]. First, 2D materials dispersion is prepared. Then, vacuum pump is used to suck the dispersion to go through a filter. After solvent passing through the filter, the film or membrane composed of 2D materials will form. Among all the assembly methods mentioned in this review, vacuum filtration may be the fastest and the easiest one to prepare large-area films. Therefore, the advantages of vacuum filtration include simple and low-cost setup, as well as fast process. In addition, it can be used to easily prepare relatively thick 2D film, and the filtrate can be peeled off from the filter to become a large and freestanding film. However, if the film is several hundred of micrometers thick, blocking effect will occur which will make the vacuum filtration process very slow, and if the film is thinner than tens of nanometers, a procedure to transfer it to desired substrate is needed. This feature somehow limits the application of vacuum filtration on high-quality film fabrication.As shown in Figure 1 and Table 1, each method has its own advantages and shortcomings, and the choice of assembly method should be related to the specific applications targeted.
Table 1.
A summary of different kinds of assembly methods for 2D film construction.
Assembly method
Advantages
Disadvantages
Layer-by-layer
Controllable thickness
Simple
Suitability for large-area assembly
Time consuming for thick films
Polyelectrolyte in dispersion will influence film quality
2D materials must be charged
Langmuir-Blodgett
Simple
High controllability during film assembly process
High-quality of ultra-thin film
Non-selective for most 2D materials
Time-consuming
Assembly size cannot be very large
Spin coating
Simple
Fast
Controllable thickness
Limited thickness of thin film
Difficult to ensure a uniform film on a large area
2D materials should be charged for high-quality films
Electrophoretic deposition
Fast
Can achieve large-area thick film
2D materials must be charged
Chemical reactions will make some side-effect during the whole process
Hard to precisely control the thickness
Inkjet printing
Desired patterned printing for flexible device applications can be achieved.
Good spatial resolution
Suitable for most 2D materials
Printing instruments are relatively complicated and expensive
Very high demand for 2D materials inks
Vacuum filtration
Simple and fast
Can prepare free-standing films
Suitable for most 2D materials
Substrate is limited
Extra transfer process is needed
Hard to prepare thick films
A summary of different kinds of assembly methods for 2D film construction.Controllable thicknessSimpleSuitability for large-area assemblyTime consuming for thick filmsPolyelectrolyte in dispersion will influence film quality2D materials must be chargedSimpleHigh controllability during film assembly processHigh-quality of ultra-thin filmNon-selective for most 2D materialsTime-consumingAssembly size cannot be very largeSimpleFastControllable thicknessLimited thickness of thin filmDifficult to ensure a uniform film on a large area2D materials should be charged for high-quality filmsFastCan achieve large-area thick film2D materials must be chargedChemical reactions will make some side-effect during the whole processHard to precisely control the thicknessDesired patterned printing for flexible device applications can be achieved.Good spatial resolutionSuitable for most 2D materialsPrinting instruments are relatively complicated and expensiveVery high demand for 2D materials inksSimple and fastCan prepare free-standing filmsSuitable for most 2D materialsSubstrate is limitedExtra transfer process is neededHard to prepare thick films
Electronic and optoelectronic applications of assembled 2D material thin films
Assembled structures of solution-processed 2D materials especially the thin-film form provide great potential in electronics and optoelectronics. As for electronic properties, 2D materials could be insulating (e.g., h-BN), semiconducting (e.g., TMDCs, BP), or metallic (e.g., graphene, MXenes). As for optical properties, bandgaps of 2D materials cover a wide electromagnetic spectra range from far infrared to deep UV, which is attractive for optoelectronics. In this section, we will discuss recent developments of electronic and optoelectronic applications using solution-processed 2D materials including TFTs, TCFs, mechanical and molecule sensors, photodetectors and optoelectronics, flexible and printed electronics. First, we present two basic applications, TFTs and TCFs. Then, different sensors based on solution-processed 2D materials are discussed. Later, photodetectors and optoelectronics by solution-processed 2D materials as well as their basic principles are discussed. Finally, we review recent achievements in using 2D materials for flexible and printed electronics.
TFTs
The first TFT can be dated back to 1960s, when Weimer demonstrated the first polycrystalline cadmium sulfide (CdS) thin-film based field-effect transistors[48]. TFTs are composed of multilayers including three electrodes (source, drain, and gate) as well as a dielectric layer, and its principles is resembling metal–semiconductor field-effect transistor, in which the current between source and drain is modulated by regulating the carrier injection in the interface between channel and dielectric layer through the gate voltage. However, compared with integrated circuits which usually use FETs with short channel lengths (~10-nanometer node now), channel lengths in TFTs are usually large, e.g., tens or hundreds of micrometers. Also, the mobility of TFT is normally around 0.1–100 cm2V−1s−1, which is lower than that in high-performance FETs in integrated circuits[49]. Therefore, TFTs especially amorphous and polycrystalline silicon-based TFTs are largely used in display applications. Though a-Si TFTs have already matured, there still exist some clear research motivations. The first one is to reduce the cost, because big display is expensive but a big market. The second motivation is flexible displays or devices. Thus, it is highly desirable to develop and investigate new material systems, which could make big breakthrough towards TFTs. Solution-processed 2D material is such a promising candidate that a lot of research has begun to focus on this area.Graphene and its derivatives like GO or reduced GO (rGO) are the pioneer 2D materials being studied to fabricate TFTs. Eda et al. reported a vacuum-filtration assembly method for the deposition of rGO ultra-thin films [50]. As shown in Figure 2(a), the films are transparent and flexible over a large area of 10 cm2. Besides, the thicknesses of such films can range from monolayer to over five layers (Figure 2(b)). The electrical and optical properties of the films can be modulated over six orders of magnitude. The fabricated TFTs showed graphene-like ambipolar behavior with hole and electron mobilities of 1 and 0.2 cm2 V−1 s−1, respectively. In 2012, Lee et al. have developed an all graphene-based TFTs deposited on flexible plastic substrates by Langmuir–Blodgett method [51]. The graphene and GO layers acted as the active layer and dielectric layer together with the graphene electrodes. The hole and electron mobilities of this all graphene-based TFT were 300 and 250 cm2 V−1 s−1, respectively. Not only the pure graphene or rGO but also graphene-based composite thin films can be utilized in TFTs. For example, Eda et al. have reported a solution-processed polystyrene (PS) functionalized graphene sheets (FGS) based TFT with ambipolar characteristics and semiconducting behavior (Figure 2(c)) [52]. These results indicated that the percolating or functionalization of graphene network with some insulating polymers will render graphene to be semiconducting. Subsequently, with the exploration of other kinds of 2D materials, TFTs based on TMDCs, metal oxides or other 2D materials have greatly advanced the development of electronic devices. For example, TFT made of MoO3 nanoflakes has shown a hole mobility of 600 cm2 V−1 s−1 and an Ion/Ioff ratio of ~3 × 105 [53]. This Ion/Ioff ratio is much higher than that in the graphene-based TFTs thus enlarging its applications in digital electronics. TMDCs are another type of 2D materials applied in TFTs. Xi et al. reported solution-processed method to fabricate MoS2 thin films [54]. The substrate was first introduced into a homogeneous solution. Then, the solution temperature was increased to 90°C for 27 min to deposit MoS2 thin film. By this simple method, the MoS2 thin film can achieve selective deposition with a thickness of 11 nm. The carrier mobility of TFTs made by this method is 0.4 cm2 V−1 s−1. In another work, MoS2 from a two-step liquid-phase exfoliation (LPE) method was sprayed onto the substrates as channels in TFTs [55]. The carrier mobility of this TFT was 10−4 cm2 V−1 s−1, a relatively low value. It seems that TFTs made by solution-processed 2D materials usually possess poor performance as shown in Table 2. This is because that the exfoliated 2D materials have more defects with small flake size and broad thickness distribution, which leads to poor quality of materials and unsatisfactory performance of electronics. However, these problems can be overcome by developing high-quality synthesis solution-based method and suitable solution assembly method which can not only achieve ultra-thin, high-quality and uniform 2D films but also possess low-cost and scalable fabrication capability. Based on this, Duan’s group reported an electrochemical intercalation method to prepare high-quality 2D materials, for example, MoS2 (Figure 2(d)) with a mobility of 10 cm2V−1s−1 which is much higher than that of Li–exfoliated MoS2 nanosheets [56]. Besides, the mobility of TFTs constructed by this MoS2 large-area and thin film were improved to about 10 cm2 V−1s−1 as shown in Figure 2(e).
TCFs refer to transparent conductive films, which means that the materials should have high optical transparency usually in visible light wavelength and good electrical conductivity. Therefore, 2D materials from solution-processed method can easily satisfy the first requirement as they have a quite low absorption in visible light range when they are exfoliated to be less than a few nanometers. For example, monolayer graphene with one atom thick only has a 2.3% absorption of incident white light[3]. For the second requirement, good electrical conductivity, graphene, and its derivatives are representative 2D materials because of their high conductivity.Hence, the earliest trial of 2D materials-based TCFs is naturally made by graphene. Watcharotone et al. reported the pioneer graphene-based TCFs in 2007 [59]. A solution-processed method was explored to directly coat the graphene-based conductive film onto the pre-selected transparent substrate, silica. They employed water-soluble GO as a filler so that the GO could completely fill the vacancy within organic polymers. Because GO could be rendered conductive by chemical reduction, the composite matrix would become conductive. With the highest loading (11 wt%) of GO, the TCF showed a high transmittance of 95% at 550 nm. However, the corresponding conductivity was relatively low about 0.45 ± 0.06 S/cm. Almost at the same time, GO sheets made by Hummers method were also deposited onto the substrates and were reduced into graphene to make transparent and conductive films by Wang et al. (Figure 3(a)) [60]. The film exhibited a conductivity of 500 S/cm. As shown in Figure 3(b), a 10 nm thick graphene film has a transparency of more than 70% at 550 nm compared with that of indium tin oxide and fluorine tin oxide glasses. In another work, Becerril et al. reported an all-GO transparent conductive film [61]. They used spin-coating to deposit GO thin-films on quartz. Compared with chemical reduction methods, they draw a conclusion that a high-temperature graphitization treatment is more effective for removing functionalized groups in GO and improving its conductivity. Such high temperature treated rGO films had a conductivity of ~102 S/cm together with a transparency of greater than 80% under 400–1800 nm, as shown in Figure 3(c). The properties of high electrical conductivity and low optical absorption allowed graphene to be an excellent candidate for next-generation transparent and conductive film applications. Besides graphene, Titanium carbide MXene (Ti3C2Tx) has also been reported as transparent conductive 2D systems. Zhang et al. demonstrated a highly transparent and conductive Ti3C2Tx film (Figure 3(d)) which was fabricated by spin-casting of Ti3C2Tx nanosheet colloidal solutions. The Ti3C2Tx film (4 nm) showed transmittance of 93% at 550 nm and conductivity of 5736 S/cm, and with the film thickness increasing, the transmittance of Ti3C2Tx based TCF decreased as shown in Figure 3(d) [62].
A summary of different TCFs by solution-processed 2D materials.
TCFs systems
Transmittance (%)under 550nm
Conductivity (S/cm)
Ref.
rGO
95
0.45
59, 60, 61
70
500
80
100
2D Ti3C2Tx
93
5736
62
RuO2/PEDOT:PSS
93
279
63
silver nanowire
50
6.472
65
carbon nanotube
60
733
67
A summary of different TCFs by solution-processed 2D materials.
Mechanical and molecule sensors
Due to their unique structures, multifunctionalities, and easy assembly feature, solution-processed 2D materials can be applied for different kinds of electrical-based sensors, including pressure or strain sensors, gas sensors, and biosensors. Among them, pressure or strain sensors are one of the most typical sensors. Response time, signal linearity, and sensitivity are three main features of merits to evaluate the performance of sensors. In general, a sensor with short response time, broad-range linearity and high sensitivity is ideal. Graphene and its derivatives are the most commonly used 2D materials for pressure or strain sensors. Compared with CVD graphene-based pressure sensors, the sensors from solution-processed graphene can achieve the scale-up production, low-cost fabrication, and easy assembly. Based on that, Park et al. employed a layer-by-layer assembly method to realize a stretchable and flexible graphene-based strain sensor [70]. In this work, yarn was used as template. The dispersion of chemically exfoliated graphene nanoplatelets was coated onto the yarns by layer-by-layer assembly. The strain sensor with intertwined structure by yarns possessed high stretchability (up to 150%). As shown in Figure 4(a), an elbow wrap was sewn with this graphene-based strain sensor. When bending angles were 45°, 90°, and 135°, the sensor produced signals with different intensities (Figure 4(b)). With the increase of bending angles, the relative resistance increased proportionally because of the greater elongation of the sensor. In another work, Afroj et al. reported a dip-coating yarn dyeing technique to produce large-scale graphene-based conductive yarns for textile sensor [71]. Figure 4(c) shows a hank of scoured−bleached 100% cotton white yarn coated with rGO ink and cured at 150°C for 3 min to produce conductive flexible yarns. The knitted sensor by dyed yarns shows an almost 90% repeatable response for bending in forward and reverse directions (Figure 4(d)). This work highlighted the advantage of solution-processed 2D materials and their assembly engineering in fabricating large-scalable strain sensors, because the CVD-grown samples have to be transferred first, and cannot be easily fabricated into highly stretchable, large-scale and complex structure. There are also many other efforts focusing on the structure design, for example, patterning. Lee et al. demonstrated a patterned graphene strain sensor which can monitor small-scale motions [72]. Layer-by-layer assembly was employed to modulate the electrical properties of the sensor. By the increment of graphene thickness, the patterned sensor had enhanced sensitivity. It also had the ability to distinguish subtle motions, such as similar phonations and beats, because the sensor sensitivity can be improved by increasing the pattern density.
A summary of different sensors by solution-processed 2D materials.
Material systems
Sensor fabrication
Sensor types
Ref.
Graphene-based
Layer-by-layer
Mechanical sensor
Flexible strain sensor
70,71,72,47
Dip-coating
Textile sensor
Layer-by-layer
Patterned strain sensor
Vacuum filtration
Touch sensor
ZnO-MgO
Spin-coating
Pressure sensor
73
WS2 nanoflakes
Dip-coating
Gas sensor
Ammonia gas sensor
76
Graphene-based
Spray-coating
Biosensor
Wearable and flexible sweat sensor
79
A summary of different sensors by solution-processed 2D materials.
Photodetectors and optoelectronics
The principle for photodetectors is absorbing and transferring light to electrical signals including photocurrent or photovoltage. Therefore, the optical properties of materials, especially absorptivity and photoelectrical conversion, are the major factors for photodetectors and optoelectronics. Large number of 2D materials ensure their application in photodetectors because they can absorb light across broad wavelength range from infrared wavelength to deep UV. Optical properties can be widely tuned even in one 2D material, by changing its thickness or adjusting strain, making it suitable for multi-functional optoelectronic devices [35,80]. To be specific, there are many 2D materials having strong interaction with light based on photovoltaic effect, photo-thermoelectric effect, bolometric effect, or photogating effect [81-83]. For the photovoltaic effect, photovoltaic current is generated in the electric fields of junctions between p-type and n-type regions where the induced electron-hole pairs are separated [82]. Photo-thermoelectric effect refers to the hot-carrier-assisted transport phenomenon in which the photo energy can produce hot electrons thus further resulting in a photovoltage. The bolometric effect is also associated with the transport conductance change induced by heating which is produced by the incident photons. Finally, for the photogating effect, which is commonly observed in low-dimensional systems, is considered as that conductance modulation can be achieved by photoinduced gate voltage rather than by trap states [84].Many photodetectors using 2D materials have been reported and studied. Among them, photodetector by solution-processed 2D materials is a small but promising area. Though liquid-exfoliated 2D materials have not yet been widely employed to fabricate optoelectronic devices because of their relatively poor quality, there are still more and more studies showing their great potential for photoelectronic devices because of their low cost and easy fabrication features. In addition, large efforts have already been made to improve the quality of liquid-exfoliated 2D materials. Through inkjet printing, MoS2 dispersion is directly written to form the uniform patterns with high quality (5–7 nm thick) [85]. When the device made by this MoS2 dispersion is illustrated by different lights (infrared, white and UV lights), it shows a very rapid photo response which the device current (at Vg = 0 V and Vd = 1 V) swiftly jumps upwards/downwards and then returns toward the dark current following each On/Off switch. Cunningham et al. reported a thin-film photodetector formed by solution-exfoliated MoS2 nano-platelets. The photoresponsivity was about 0.1 mAW−1 [86]. Frisenda et al. developed a dielectrophoretic assembly method to assemble TiS3 nanosheets and fabricated TiS3-based photodetector, with a photoresponsivity of 3.8 mA W−1 [87]. Layered indium selenide (InSe) as another kind of 2D material presents many unique properties towards high-performance electronic and optoelectronic device applications. In 2018, Kang et al. employed individual InSe nanosheets in photodetectors [88]. The InSe nanosheets were exfoliated by a surfactant-free, low boiling point, deoxygenated co-solvent system, and they were stabilized by a mixture of ethanol and water (Figure 5(a)). Thus, the product exhibited minimal processing residues and was chemically and structurally pristine, indicating its high-quality compared with the product from traditional surfactant-assisted liquid exfoliation methods. The photodetector fabricated by individual InSe nanosheet exhibited a maximum photoresponsivity of about 5 × 107 A W−1, which was almost the highest value among any solution-processed photodetectors to date as shown in Figure 5(b). In addition to individual nanosheet devices, the InSe thin-film photodetectors (Figure 5(c)) fabricated by vacuum filtration demonstrated sublinear dependence of photocurrent (Ipc) and a maximum photoresponsivity of about 10 AW−1 (Figure 5(c)), which was higher than the previously reported thin-film photodetectors from solution-processed 2D materials and some from CVD growth 2D materials [86,87,89]. Beyond the works where solution-processed 2D materials were directly used to build photodetectors, 2D materials can also act as decorators. A sensitive and fast monolayer WS2 photodetector decorated by liquid-exfoliated SnS nanosheets was fabricated by Jia et al. [90]. The results showed that photoresponsivity of WS2 photodetector had been significantly enhanced to 2 A W−1 and the response range had been enlarged, after being decorated by liquid-phase exfoliated SnS nanosheets.
A summary of different photodetectors by solution-processed 2D materials.
Material systems
Devices fabrication
Devices characteristics
Ref.
MoS2 nanosheets by solvent exfoliation
Inkjet printing
Rise time = 60 ms; Fall time = 570 ms
85, 86
Based on the LB method
R = 0.1 mAW−1
Colloidal TiS3 by LPE
Dielectrophoresis assembly
R = 3.8 mAW−1
87
WS2 monolayer by CVD/SnS nanosheets by LPE
SnS sensitizer was drop-cast on the WS2 channels.
R = 2 AW−1Light/dark signal-to-noise ratio = 106 (under 457 nm excitation)
90
MoSe2 nanosheets by PS-NH2 assistant sonication exfoliation
Controlled solvent evaporation of MoSe2 suspensions spread on water surface
R = 2.5 AW−1Switching time = 100.0 msDetectivity = 2.34 × 1014
91
InSe flakes by LPE
Vacuum filtration
Time response = 3 sR = 10 A W−1
88
Photoresponsivity: R
A summary of different photodetectors by solution-processed 2D materials.Photoresponsivity: R
Flexible electronics
Plenty of applications such as epidermal electronics and wearable electronics need large-area flexible displays. Currently, Si has been largely used in the field of semiconductor devices. Though researchers have found that Si wafers can become flexible when it is thinned down below 25 μm [92,93], the brittle nature largely limits it further application especially in some devices which requires long lifetime and good reliability. Also, there is another type of important flexible electronics materials, the flexible organic semiconductors. However, the relatively poor performance and stability of organic flexible devices increases the resistance of the devices, thus causing higher energy consumption.Large-area assembled 2D materials would be ideal candidates for future flexible electronic and optoelectronic applications. Previous studies have demonstrated that 2D materials possess excellent mechanical properties. In 2008, Lee et al. measured the elastic properties and intrinsic breaking strength of free-standing monolayer GO membranes. The corresponding Young’s modulus of graphene monolayer is 1.0 ± 0.1 TPa [5]. Subsequently, in 2012, Castellanos-Gomez et al. have measured the elastic properties of freely suspended MoS2 nanosheets with 5 to 25 layers which have the average Young modulus of 0.33 ± 0.07 TPa, comparable to that of GO [94]. Stankovich et al. have investigated electrical properties of graphene-based composite materials [95]. They have found that the exfoliated GO nanosheets solution can mix well with polystyrene. After reduction, this graphene-based composite demonstrated a conductivity of 0.1 S m−1 at only 1 volume per cent, which was well sufficient for many electrical applications. Li et al. have also reported the mechanical properties of graphene-based composite [96]. They prepared a nacre-like, bio-inspired reduced poly(vinyl alcohol)/GO (R-PVA/GO) composite film via solution-casting. Composite films with 20 wt% PVA loading had tensile strength of 118 MPa and Young’s modulus of 11.4 GPa, which were higher than the pure GO assembled film because of the stronger GO interlayer adhesion from PVA. In addition, reduction is the common approach to make GO conductive. It is found that the conductivity of rGO is not as high as that of intrinsic graphene, which is because the rGO remains oxidized. To elucidate this mechanism, Mattevi et al. investigated the effect of the sp2 bonding fraction and residual oxygen in rGO films [97]. It showed that for fully rGO, the oxygen content was 8% (C:O ratio12.5:1) and the sp2 concentration was 80%. The sp2 fraction of 0.85% would significantly enhance the rGO electrical performance. However, the presence of residual oxygen (8 at. %) greatly hampered the carrier transport and further influenced the conductivity of rGO. Thus, except for the other factor such as flake size or edge configuration, the reduction degree of rGO is also important. All above research guided the flexible device applications of solution-processed graphene and other 2D materials, since 2D materials can be composited in stretchable and conductive polymers to become flexible and conductive composite materials. Also, unlike carbon nanotubes (CNTs), the fabrication process of 2D materials does not require any sorting thus greatly reducing the fabrication complexity. Another big advantage of 2D materials for flexible devices is that there are many 2D materials with different electric properties such as conducting, semiconducting and insulating, which provides wide selection for device optimization.One of the earliest works using graphene as a flexible transistor was reported by Chen et al. in 2007 [98]. The graphene was mechanically exfoliated from kish graphite onto Si substrates, and then was transferred onto PET substrates based on a lithography-free transfer printing method. This graphene-based flexible transistor has a mobility of 10,000 cm2 V−1 s−1 under ambient conditions. Since that report more works on flexible devices of 2D materials have sprung up. 2D materials prepare by CVD or mechanical exfoliation were mostly used because of their high quality. In 2012, CVD-grown graphene on Ni was transferred onto PDMS first, and then transferred onto a flexible and water-soluble substrate, silk films. The fabricated structure was designed as a bacteria detection for tooth enamel [99]. Such flexible electronic applications also involve press, chemical, and different biological sensors. However, the CVD grown material is small in quantities and mechanical exfoliation method is not applicable to fabricate device arrays despite of its convenience and the less defected products. Solution-processed 2D materials is of great potential in this area because they are high yield and they can be easily assembled into large scale on almost all kinds of substrates.In this context, an all-carbon flexible memory device by solution-processed graphene has been made [100]. It was a sandwich structure of highly reduced GO (hrGO)/lightly reduced GO (lrGO)/hrGO (Figure 6(a)), which demonstrated electrical bistability with a write-once-read-many-times (WORM) memory effect (Figure 6(b)). In addition, solution-processed 2D TiS2 nanosheets were assembled by vacuum-filtration over 25 nm-pore size mixed cellulose ester membranes as the flexible n-type thermoelectric films. During the vacuum-filtration process, chemically exfoliated TiS2 nanosheets [101] were homogenously mixed with AlCl3 solutions. Multivalent cationic metal Al3+ would finally cross-link the nanosheets with each other and forming the TiS2 bridges [102]. The resulting flexible TiS2 thin films showed a power factor of ∼216.7 μW m−1 K−2 at room temperature [102]. In 2018, Sarycheva et al. used a one-step spray-coating process to fabricate a translucent and flexible Ti3C2 MXene antenna for wireless communication [103]. As shown in Figure 6(c,d), the sheet resistance decreased with the thickness. They also showed that the antennas can work well at thicknesses lower than the skin depth of best-known metals or other predicted materials such as copper (1.33 µm of skin depth at 2.4 GHz), silver (1.29 µm of skin depth at 2.4 GHz) and aluminum (1.67 µm of skin depth at 2.4 GHz). Though the development of 2D materials-based flexible devices is still in its early stage, and there are many obstacles need to be solved, the above pioneering demonstrations have already opened door towards this field.
Printed electronics are electrical devices which are fabricated by various printing techniques. Printed electronics can be fabricated in ambient condition without the need for cleanroom, thus they are cost-effective. It is also capable with flexible electronics and can be fabricated into complicated patterns. The interconnected network structure building in the printed electronics by nano-materials is an important goal in nanoscience. Over the past few years, there are many efforts focusing on the development and selection of new materials for printed electronics, such as organic/inorganic nanoparticles, nanotubes, and nanowires [104,105]. Based on their electrical and mechanical properties, 2D materials are thought to be great candidates toward printed electronic applications. Also, the variety of 2D materials in their electrical and optical properties endows them obvious advantages over organic or inorganic nanostructures [83]. It can be predicted that by selecting different 2D materials as the building blocks on the devices, one can achieve multi-functional design. Further, because ink is of great significance during printing process, 2D materials from solution-processed methods are required. This can not only ensure the stability during printing process but also achieve large-area and low-cost printed electronics.Using 2D materials from solution-processed methods as the print inks for large-area printed electronics has become an important branch of applications of 2D materials. Even though it is still at its early stage, several promising works have already been demonstrated [106]. For example, Torrisi et al. have reported a graphene-based ink and used it to print TCFs [106]. The transistor from this ink showed a mobility of about 95 cm2V−1s−1, transmittance of ~80% and sheet resistance of 30 kΩ sq−1. This work paved the way toward all-printed 2D material devices. In order to concurrently achieve all the requirements including high electrical conductivity, rapid printing and broad substrate compatibility of graphene inks, Secor et al. employed intense pulsed light annealing to couple inkjet and achieved rapid fabrication of high conductivity (≈25 000 S m−1) graphene patterns after a single printing pass [107]. Subsequently, many other types of 2D materials were explored as inks for printed electronics. Kelly et al. fabricated vertically stacked transistors using graphene as the source, drain, gate electrodes, TMDCs (MoS2, MoSe2, WS2, and WSe2) as the channel, and h-BN as the separator (Figure 7(a,b)) [10]. The ink suspensions of TMDCs from liquid-phase exfoliation were prepared by sonicating in N-methyl 2-pyrrolidone. After vertical printing process, nanosheets network channels would spontaneously form, which could be fabricated into flexible arrays and displayed an On/Off ratio of 600 and a mobility of about 0.1cm2V−1s−1 (Figure 7(c,d)). It is worth mentioning that the key factor of printed electronics, printable formulations or inks were still far from ideal. Most of them were either low concentration and toxic [106,108,109], or expensive and time-consuming [43,85,110-112]. For the printable ink engineering, there is an important parameter, the inverse Ohnesorge number Z, described as , where is viscosity, is surface tension, is density and is the set nozzle diameter. Z is used to predict whether a certain kind of ink can form stable drops or not. It has been confirmed that the stable drops can form at the range of 1 < Z < 14. For a nozzle diameter of 21.5 µm, Z of water is approximately 40. Reducing surface tension and increasing viscosity are the two important principles for formulation design. Thus, the exploration and optimization of 2D materials ink have attracted much attention. Some works have already been done to explore suitable inks.
In this review, we highlight the importance of solution-processed 2D materials and the corresponding electronics-related applications. We first summarize six typical assembly methods for 2D films preparation, including layer-by-layer method, Langmuir–Blodgett technique, spin coating, electrophoretic deposition method, inkjet printing, and vacuum filtration. In this section, the assembly methods as well as their advantages and disadvantages are carefully discussed. Then, solution-processed 2D materials-based TFTs, TCFs, different sensors, photodetectors, flexible and printed electronics, are discussed. Though they hold significant potential for future electronics development, there still need some efforts to address several key issues. One issue is the imperfection of existing assembly methods. There is no single assembly method which can meet all requirements including cost-effectiveness, simplicity, controllability, scalability and high-quality of assembled film. Thus, the existing assembly processes may need to be reassessed and analyzed. In addition, exploring suitable electrical applications for solution-processed 2D materials and improving the devices performance is another important issue. In the following part, we will propose several directions to which researchers should pay particular attention for further advancing the solution-processed 2D materials and their applications (Figure 8).
Authors: K S Novoselov; A K Geim; S V Morozov; D Jiang; Y Zhang; S V Dubonos; I V Grigorieva; A A Firsov Journal: Science Date: 2004-10-22 Impact factor: 47.728
Authors: Bilu Liu; Marianne Köpf; Ahmad N Abbas; Xiaomu Wang; Qiushi Guo; Yichen Jia; Fengnian Xia; Richard Weihrich; Frederik Bachhuber; Florian Pielnhofer; Han Wang; Rohan Dhall; Stephen B Cronin; Mingyuan Ge; Xin Fang; Tom Nilges; Chongwu Zhou Journal: Adv Mater Date: 2015-06-25 Impact factor: 30.849