Kai Liu1, Ming Ma1, Longfei Wu2, Marco Valenti1, Drialys Cardenas-Morcoso3, Jan P Hofmann2, Juan Bisquert3, Sixto Gimenez3, Wilson A Smith1. 1. Materials for Energy Conversion and Storage (MECS), Department of Chemical Engineering, Faculty of Applied Sciences , Delft University of Technology , Van der Maasweg 9 , 2629 HZ Delft , The Netherlands. 2. Laboratory for Inorganic Materials and Catalysis (IMC), Department of Chemical Engineering and Chemistry , Eindhoven University of Technology , P.O. Box 513, 5600 MB Eindhoven , The Netherlands. 3. Institute of Advanced Materials (INAM) , Universitat Jaume I , Avenida de Vicent Sos Baynat, s/n , 12006 Castelló de la Plana , Spain.
Abstract
Au-Cu bimetallic thin films with controlled composition were fabricated by magnetron sputtering co-deposition, and their performance for the electrocatalytic reduction of CO2 was investigated. The uniform planar morphology served as a platform to evaluate the electronic effect isolated from morphological effects while minimizing geometric contributions. The catalytic selectivity and activity of Au-Cu alloys was found to be correlated with the variation of electronic structure that was varied with tunable composition. Notably, the d-band center gradually shifted away from the Fermi level with increasing Au atomic ratio, leading to a weakened binding energy of *CO, which is consistent with low CO coverage observed in CO stripping experiments. The decrease in the *CO binding strength results in the enhanced catalytic activity for CO formation with the increase in Au content. In addition, it was observed that copper oxide/hydroxide species are less stable on Au-Cu surfaces compared to those on the pure Cu surface, where the surface oxophilicity could be critical to tuning the binding strength of *OCHO. These results imply that the altered electronic structure could explain the decreased formation of HCOO- on the Au-Cu alloys. In general, the formation of CO and HCOO- as main CO2 reduction products on planar Au-Cu alloys followed the shift of the d-band center, which indicates that the electronic effect is the major governing factor for the electrocatalytic activity of CO2 reduction on Au-Cu bimetallic thin films.
Au-Cu bimetallic thin films with controlled composition were fabricated by magnetron sputtering co-deposition, and their performance for the electrocatalytic reduction of CO2 was investigated. The uniform planar morphology served as a platform to evaluate the electronic effect isolated from morphological effects while minimizing geometric contributions. The catalytic selectivity and activity of Au-Cu alloys was found to be correlated with the variation of electronic structure that was varied with tunable composition. Notably, the d-band center gradually shifted away from the Fermi level with increasing Au atomic ratio, leading to a weakened binding energy of *CO, which is consistent with low CO coverage observed in CO stripping experiments. The decrease in the *CO binding strength results in the enhanced catalytic activity for CO formation with the increase in Au content. In addition, it was observed that copper oxide/hydroxide species are less stable on Au-Cu surfaces compared to those on the pure Cu surface, where the surface oxophilicity could be critical to tuning the binding strength of *OCHO. These results imply that the altered electronic structure could explain the decreased formation of HCOO- on the Au-Cu alloys. In general, the formation of CO and HCOO- as main CO2 reduction products on planar Au-Cu alloys followed the shift of the d-band center, which indicates that the electronic effect is the major governing factor for the electrocatalytic activity of CO2 reduction on Au-Cu bimetallic thin films.
The electrocatalytic reduction
of CO2 is a promising
way to sustainably convert CO2 into high-value added products,
chemicals, and fuels. A large amount of materials have been examined
theoretically and experimentally as electrocatalysts for the CO2 reduction reaction (CO2RR) under various conditions.[1−8] These studies show that the CO2 reduction activity and
selectivity of transition-metal catalysts is fundamentally limited
by a linear scaling relationship between reaction intermediates.[9] Among a wide variety of well-studied metallic
catalysts for CO2RR, Au and Cu are very attractive, as
Au has shown the highest activity for the selective production of
CO,[5] and Cu has the largest range of product
selectivities with the ability to form up to 16 different products.[10] While the activity of these transition metals
has improved steadily in the past few years due to the increased global
research efforts, their optimal performance is still hindered by the
scaling relationship.[11] Recently, it has
been proposed that alloying two metals (or making bimetallic electrodes)
is an efficient approach to promote the improved activity and selectivity
of the electroreduction of CO2 by tuning the binding strength
of intermediates with a modified electronic structure.[5,6,12] It has been found that tuning
the composition of bimetallic/alloy materials can offer a simple way
to effectively change the local electronic structure of the composite
materials, which also has beneficial properties to create new binding
sites at the interface of the two metals with different binding energies
than the linearly extrapolated values of each individual metals.[13,14]Au–Cu bimetallic alloys have been previously investigated
for electrochemical CO2RR and shown remarkable performance.[14] However, recent works on bimetallic catalysts
(including Au–Cu) have focused on nanostructured catalysts,
which complicates mechanistic understanding due to the combined effects
of both the metal composition/electronic structure and the surface
morphology,[8,14−16] which affects
mass transport of reactants and products near the surface and leads
to different surface coverages. A high turnover rate was observed
on Au3Cu bimetallic nanoparticles, and the enhanced activity
for CO formation on Au–Cu bimetallic nanoparticles was attributed
to the synergistic geometric and electronic effects.[8,14] From the view of thermodynamics, the electronic effect results from
the variation in the electronic structure, which can tune the binding
strength of intermediates and even be able to provide new binding
sites, for example, optimizing the binding strength of the *CO and
*COOH intermediates.[13,17] However, the geometric effect
can control the kinetics of a reaction, as the morphology can affect
the mass transport, which may alter the interfacial reaction conditions.[18,19] Based on the published results,[7,14] there is still
a lack of comprehensive understanding of these effects or a potential
synergistic effect, as the geometric and electronic effects simultaneously
participate in CO2RR on nanocatalysts, and it is difficult
to distinguish the actual role of the electronic structure and morphology
individually. Therefore, it is important to decouple these phenomena
and investigate the relative influences of each effect.Other
Au-based alloys (most notably, Au–Pt[20] and Au–Pd[21]) have also
been explored for CO2RR. Au is near the peak of the Sabatier
volcano plot for CO formation, while Pt and Pd bind very strongly
to CO. The catalytic behavior of Au–Pt alloys for CO formation
acts as expected from the relationship and follows a linear scaling
relationship between *COOH and *CO binding energies. On the other
hand, in the volcano plot of HCOO–, Au, Pt, and
Pd all show a weak binding energy to *OCHO and are far away from the
volcano peak. However, alloys of Au–Pt can produce upward of
5% faradaic efficiency of HCOO–.[20] This result is ascribed to the synergistic effect derived
from alloying, where new binding sites apart from Au and Pt can form
a favorable pathway to produce HCOO–. Cu is also
on the weak binding side of the volcano plot for the formation of
HCOO–, having an intermediate binding strength of
*OCHO and lower *H binding energy than Pt and Pd. However, the formation
of HCOO– on Au–Cu alloys in the kinetic-limited
potential region is rarely discussed. A systematic and detailed investigation
of the activity and selectivity for HCOO– formation
on Au–Cu alloys will therefore be useful for researchers to
obtain a more complete understanding of the electronic effects of
these alloys on their product selectivity.In this work, we
fabricated Au–Cu bimetallic thin films
by magnetron sputtering, which offers a flexible way to make compositionally
variant thin films that are dense and relatively flat, giving an ideal
platform to investigate the compositional/electronic effects without
having a nanostructured surface, which may affect mass transport and
local variations of reaction conditions. A systematic experimental
investigation was applied to this planar bimetallic platform to quantitatively
compare the intrinsic activity of the catalysts as a function of Au
and Cu composition. With X-ray diffraction (XRD) and electrochemical
impedance spectroscopy (EIS) characterization, it was possible to
find a relationship between grain size, charge-transfer resistance,
and microstrain to understand the reactivity of the catalysts. Combining
these results with CO stripping measurements, we found that as the
content of Au rises, the desorption energy of *CO decreases, and therefore
the release of CO becomes more efficient. The weakened oxygen binding
strength on Au–Cu alloys is revealed by CV measurements, which
leads to the low binding strength of oxygen-bonded *OCHO and further
reduces the formation of HCOO–. Given the variety
of physical and electronic characteristics studied in these Au–Cu
bimetallic films, it seems that the d-band energy is the most important
factor that influences the reactivity of the bimetallic films. Insights
gained from this well-defined system will help to understand the variation
of intermediate binding strength due to the local electronic effect
and further develop high-performance catalysts with desired selectivity
and activity.
Experimental
Section
Preparation of Au–Cu Bimetallic Thin
Films by Magnetron Sputtering
The bimetallic thin films were
fabricated by a previously published co-deposition method.[20] Briefly, the magnetron sputtering targets of
Au (99.99%, MaTeck GmbH) and Cu (99.99%, MaTeck GmbH) are powered
by radio frequency (RF) and direct current (DC) generators, respectively.
The deposition power and duration were precisely controlled to obtain
films with a desired thickness (80 nm) and composition ratios on Ti
foil substrates.
Morphological Investigation
The large-scale
morphology was investigated under a scanning electron microscope (SEM,
JEOL JSM-6010LA). The surface roughness was characterized by atomic
force microscopy (AFM, Bruker).
Structural
Characterization
The crystal
structure of bimetallic thin films were characterized by X-ray diffraction
(XRD) using a diffractometer (Bruker D8 Discover). The bulk composition
was determined by energy-dispersive X-ray spectroscopy (EDS, JEOL
JSM-6010LA). X-ray photoelectron spectroscopy (XPS, Thermo Scientific
K-Alpha) was conducted to confirm the composition on the surface.
Electrochemical Measurements
Electrochemical
measurements were carried out in a two-compartment home-made cell.
The cathode and anode components were separated by an anion exchange
membrane (AEM, Fumasep FAB-PK-130). Electrochemical impedance spectroscopy
(EIS) was carried out under the same conditions as CO2 reduction.
CO stripping was conducted in the same cell. Briefly, a 0.1 M KHCO3 electrolyte was bubbled with Ar for 15 min with vigorous
stirring. All the samples were pre-reduced by holding a potential
at −0.2 V vs RHE for 100 s to ensure the surface was metallic
and no residual oxides were present on the surface. CO adsorption
was performed at 0.1 V vs RHE with purging CO for 15 min; meanwhile,
the absorbed H was released. Prior to CO stripping, the electrolyte
was bubbled with Ar for 20 min to remove the excessive dissolved CO.
The scan range of CO stripping was from 0 to +1.5 V vs RHE at a scan
rate of 50 mV/s.
Catalytic Performance
The gaseous
products were analyzed by gas chromatography (GC, Interscience). The
cathodic compartment was sparged with CO2 at a constant
flow rate, and the outlet was directly connected to a gas chromatograph.
Liquid products of the CO2RR were collected and quantified
by 1H nuclear magnetic resonance (NMR, Agilent) after the
electrolysis.
Results and Discussion
Morphological Investigation of the Au–Cu
Bimetallic Thin Films Deposited on Ti Substrates
Magnetron
sputtering deposition offers a highly reproducible process to fabricate
high purity Au–Cu bimetallic films, as the deposition is performed
in a vacuum chamber with controlled Argon pressure. With the co-deposition
of Au and Cu, the deposition rates of the two materials can be tuned
by adjusting the sputtering powers of Au and Cu targets, thus precisely
controlling the atomic ratio of binary films.[20] The surface of the films was first investigated by SEM. From the
SEM images (seen in Figure S1), it is shown
that the 80 nm-thick metallic films with different compositions exhibit
a relatively uniform surface, suggesting that the as-prepared planar
surface is ideal for reducing the impact of local pH effects associated
with nanostructured or mesostructured morphologies and provides a
consistent platform across all the film compositions.[22]To better understand the local structure of the thin
films, AFM was carried out on the films deposited on Ti foils, with
the results shown in Figure and Figure S2. The surface
of sputtered thin films have a relatively smooth and uniform morphology,
which is typical for sputtered metallic thin films that are expected
to be formed through vertical columnar growth.[23−25] The relative
deposition powers of Au and Cu were adjusted to achieve the desired
compositional ratio, while the surface roughness was not significantly
varied (as shown in Table S1), which demonstrates
that the morphology is not affected by the different fabrication conditions.
As presented in Figure S2, in this work,
there is no evident nanostructuring or further roughening of the surface
introduced by the deposition, which ensures that the CO2RR activity would not be influenced by the variation of surface roughness
and local mass transport. In addition, the surface was examined after
CO2RR experiments, which shows a similar morphology, indicating
that the surface structure remained constant during electrolysis (seen
in Figure ). The double-layer
capacitance (Cdl) was measured to evaluate
the relative electrochemically active surface active (ECSA) area and
surface roughness. As shown in Figure S3, all the capacitances of the as-prepared samples possess a similar
value compared to those of flat Au and Cu foils with a smooth surface,
revealing that the as-prepared films exhibit a low surface roughness
and have a relative uniform distribution of active sites.[26]
Figure 1
AFM images of (a) bare Ti foils and catalyst films after
CO2RR at −0.7 V vs RHE for 1 h: (b) Au, (c) Au75Cu25, (d) Au50Cu50, (e)
Au25Cu75, and (f) Cu thin film.
AFM images of (a) bare Ti foils and catalyst films after
CO2RR at −0.7 V vs RHE for 1 h: (b) Au, (c) Au75Cu25, (d) Au50Cu50, (e)
Au25Cu75, and (f) Cu thin film.
Structural Characterization
of the Au–Cu
Binary Catalytic Films
In order to obtain an accurate stoichiometric
ratio, the molar volume of Au (10.21 cm3/mol) and Cu (7.124
cm3/mol) were taken into consideration while the magnetron
sputtering deposition was performed, such that the obtained films
could contain a desired composition and have the same thickness. The
crystal structure of the as-prepared films was examined by XRD, with
the results shown in Figure . The XRD patterns show that all the sputtered samples have
one dominant characteristic, which is assigned to the diffraction
of the (111) plane from the face-centered cubic (FCC) crystal structure.
As shown in the patterns, the position of the dominant peak gradually
shifts from 44° to 50.7° as the stoichiometric ratio of
Cu is increased, and no characteristic peak of pure Au or Cu was observed
in the co-deposited samples, which demonstrates that Au and Cu are
alloyed with each other rather than being randomly physically mixed
or phase-separated.
Figure 2
XRD patterns of the binary metallic films with varied
compositions.
XRD patterns of the binary metallic films with varied
compositions.The as-deposited thin
films were characterized by EDS and XPS to
investigate the bulk and surface atomic ratio, with the results shown
in Figure . It can
be seen that the surface and bulk composition are in agreement with
each other, representing that there is no obvious phase segregation
near the surface and the stoichiometric ratio is identical from the
bulk to the surface. Besides the uniform composition, the increase
in lattice parameter is linear with the rise of Au content (shown
in Figure ), suggesting
that the uniform atomic arrangement is stable across the varied compositions
and indicating that the formation of Au–Cu alloys is validated
by Vegard’s law.[27]
Figure 3
Comparison of the surface
composition with bulk composition (ring
open) and variation of lattice parameters of the as-prepared samples
(triangle right-pointing open). The dashed orange line provides a
general guide to the trend of data points (slope: 0.9860, R2 = 0.9957). The dotted black line presents
the prediction of Vegard’s law based on the lattice parameters
of Au and Cu (R2 = 0.9891).
Comparison of the surface
composition with bulk composition (ring
open) and variation of lattice parameters of the as-prepared samples
(triangle right-pointing open). The dashed orange line provides a
general guide to the trend of data points (slope: 0.9860, R2 = 0.9957). The dotted black line presents
the prediction of Vegard’s law based on the lattice parameters
of Au and Cu (R2 = 0.9891).To further analyze the effect of the crystallite
structure, the
structural parameters of the binary thin-film electrodes were extracted
from the XRD data and are summarized in Table . It can be seen that the difference in the
radius of Au (166 pm) and Cu (140 pm) atoms leads to the microstrain
in the bimetallic thin films. It has been reported that grain boundaries
play a vital role on the activity of CO2RR and the grain
boundary density increases as the grain size becomes smaller.[28−30] Therefore, it is relevant to investigate the grain size as a function
of binary composition. The grain size of the alloy thin films are
similar to each other (represented in Table ) and much smaller than the grain size of
the pure Au and Cu films. The microstrain in the alloy samples is
higher than that in the individual Au and Cu films, which is consistent
with a previous report.[31] This result is
expected since there is more strain with multicomponent films than
with a single atomic component.
Table 1
Structural Metrics
of As-Deposited
Electrodes
sample
grain size
(nm)
microstrain
(%)
Au
27.49
0.0039
Au75Cu25
19.00
0.0055
Au50Cu50
17.37
0.0058
Au25Cu75
16.24
0.0060
Cu
33.68
0.0028
In
addition to the crystalline and morphological properties of
the alloy thin films, the electronic structure can also play an important
role in CO2RR. By varying the electronic structure of transition
metals, the interaction between the adsorbates and d-band electronic
structure can be tuned, which can in turn alter the binding strength
of intermediates.[14] The surface valence
band XPS measurements were conducted to investigate the energy variation
of d-orbital electrons. However, copper can immediately react with
oxygen, forming a thin oxide layer even with short exposure to air.
Additionally, the surface adsorbates could also introduce some electronic
state, influencing the valence band spectral region and the d-band
center determination.[32] Thus, depth profile
XPS was conducted to understand the effects of the native oxide and
adsorbates on the d-band center. As the oxidation layer is very thin
and no obvious adsorbate-induced peak was found in the valence band
integration region, the d-band center seems to not be affected by
the thin surface oxide layer (seen in Figure S5 and Table S2). As presented in Figure , surface valence bands of the Au–Cu
bimetallic catalysts exhibit different patterns compared to those
of Au or Cu, and the center of the d-band gradually shifts away from
the Fermi level as the Au content increases. This d-band shift can
affect the occupancy of antibonding states, which in turn suggests
that the binding strength for intermediates is weakened.[14,33] XPS measurements were performed before and after electrolysis, showing
the same overall trend of the d-orbital electron, and no new features
or phase segregations occurred after performing CO2 reduction
(seen in Figures S7 and S8).
Figure 4
Surface valence
band X-ray photoemission spectra of the as-prepared
Au, Cu, and Au–Cu alloys. (a) As-prepared samples before CO2RR and (b) the d-band center of these samples before and after
CO2RR at −0.7 V vs RHE for 1 h. The gravity center
of the valance band center is shown by the dotted lines compared to
0 eV. The binding energy is the value of |E – EFermi|.
Surface valence
band X-ray photoemission spectra of the as-prepared
Au, Cu, and Au–Cu alloys. (a) As-prepared samples before CO2RR and (b) the d-band center of these samples before and after
CO2RR at −0.7 V vs RHE for 1 h. The gravity center
of the valance band center is shown by the dotted lines compared to
0 eV. The binding energy is the value of |E – EFermi|.
Electrochemical Properties of the As-Prepared
Thin Films
The Au–Cu bimetallic catalysts were characterized
by cyclic voltammetry (CV) in an alkaline solution to investigate
the electrochemical properties of Cu, Au, and alloys of the two metals.
The sputtered Au thin films exhibited similar reduction features (shown
in Figure a) as reported
previously.[34] The oxidation and reduction
peaks of Cu are clearly shown in Figure e. In the oxidation region of Cu, peak 1
indicates the formation of Cu2O.[35] As the potential increased positively, the Cu-containing film subsequently
starts to form Cu(OH)2 (indicated as peak 2).[36,37] Under more anodic potentials, another broad oxidation peak starts
to appear (peak 3), implying the formation of a duplex surface film
consisted of an inner Cu2O layer and an outer CuO|Cu(OH)2 layer.[36,37] In the reduction process, two
obvious reduction peaks correspond to the Cu(II)-to-Cu(I) and Cu(I)-to-Cu(0)
reduction reactions, which are denoted as peak 4 and peak 5, respectively.[37] To obtain a more comprehensive understanding
of the Cu oxidation process, a further study was performed in the
less anodic region (as shown in Figure S9). From the results, it can be seen that the Cu oxidation is suppressed,
indicating that the neighboring Au atoms potentially inhibit this
oxidation process,[38] and the oxidation
peak of Cu is slightly positively shifted, suggesting that the oxygen
binding is weakened on Au–Cu alloys due to the d-band center
shifting away from the Fermi level.[39]
Figure 5
Cyclic
voltammograms of sputtered catalysts in N2-saturated
0.5 M KOH at a scan rate of 50 mV/s: (a) Au, (b) Au75Cu25, (c) Au50Cu50, (d) Au25Cu75, and (e) Cu. The reduction peaks of copper oxides
species are marked by green arrows with dots. The reduction waves
of gold are marked by yellow arrows with crosses.
Cyclic
voltammograms of sputtered catalysts in N2-saturated
0.5 M KOH at a scan rate of 50 mV/s: (a) Au, (b) Au75Cu25, (c) Au50Cu50, (d) Au25Cu75, and (e) Cu. The reduction peaks of copper oxides
species are marked by green arrows with dots. The reduction waves
of gold are marked by yellow arrows with crosses.As the sputtered samples exhibit an almost identical planar
morphology,
the effect due to the adsorption/desorption of electrolyte species
on the precise evaluation of interfacial capacitance can be extracted
from electrochemical impedance spectroscopy (EIS).[40] For CO2RR, it can be assumed that the imaginary
component of the impedance (Z″) represents
the dynamic adsorption process occurring at the interface. The surface
coverage is extracted from EIS following a previously published method.[41] When the electrode surface is fully covered
by the analyte, this imaginary component of the impedance is denoted
as Z″max. The Z″ induced by faradaic adsorption of reactant species is denoted
as Z″ads. The surface coverage
percentage is determined by the ratio of Z″ads to Z″max.[41] As shown in Figure , the descending trend of the surface coverage
as a function of applied potentials over all the samples demonstrates
the fast reaction kinetics under high overpotentials.[41]
Figure 6
Potential-dependent surface coverage of faradaic adsorption extracted
from EIS data.
Potential-dependent surface coverage of faradaic adsorption extracted
from EIS data.Facile charge-transfer
kinetic is observed by EIS with negatively
increased potentials. As gold has a relatively lower onset potential
than copper, the charge-transfer resistance (Rct) on Au is lower than that on Cu in the low potential region
(<−0.3 V vs RHE). Also, the Rct value of Au–Cu alloys was decreased in the less negative
potential region with increasing Au content (seen in Figure a). When the overpotential
is high enough to efficiently prompt the CO2RR, the difference
in Rct between the electrodes shrinks
rapidly, indicating that a significant kinetical improvement in HER
and CO2RR is driven by the applied potentials. The detailed
plots of charge-transfer resistance as a function of composition and
applied potential are shown in Figure S13. As the lattice strain at the surface could influence the binding
strength of intermediates reducing the overall energy barrier,[29] the relationship between the microstrain and
charge-transfer resistance is presented in Figure b. It is clearly shown that the low charge-transfer
resistance is in line with the high microstrain, which implies that
the microstrain derived from grain boundaries could promote the overall
electrochemical kinetics. This direct correlation between the microstrain
and charge-transfer resistance gives important insights into the significance
of the surface electronic properties of thin films, adsorption of
reactant molecules, and kinetics of electrocatalysis.
Figure 7
Comparison of charge-transfer
resistance. (a) Charge-transfer resistance
of bimetallic thin films in the potential range of −0.2 to
−0.8 V vs RHE. Inset: a zoom-in image of the potential region
of −0.6 to −0.8 V vs RHE. (b) Relationship between the
microstrain derived from XRD data and charge-transfer resistance (at
−0.8 V vs RHE) extracted from EIS.
Comparison of charge-transfer
resistance. (a) Charge-transfer resistance
of bimetallic thin films in the potential range of −0.2 to
−0.8 V vs RHE. Inset: a zoom-in image of the potential region
of −0.6 to −0.8 V vs RHE. (b) Relationship between the
microstrain derived from XRD data and charge-transfer resistance (at
−0.8 V vs RHE) extracted from EIS.The adsorbed CO is a key intermediate for CO2RR,
and
Cu has an intermediate binding strength for *CO, allowing the formation
of C2 or C3 products, while Au owns the optimum
binding strength for *COOH and *CO, prompting the conversion from
CO2 to CO.[5] CO stripping experiments
could elucidate the variation of CO binding strength introduced by
the change of electronic structure and the amount of active sites
by calculating the amount of absorbed-desorbed CO. As summarized in Table , the CO coverage
was dramatically reduced even with a small content of Au, revealing
that Au can significantly lower the desorption energy of CO and decrease
the population of surface-bounded CO, which is consistent with the
large d-band center shift from pure Cu to Au25Cu75 (seen in Figure ).
Table 2
CO Coverage Determined by CO Stripping
samples
CO oxidation
charge (μC)
CO coverage (nmol–1 cm–2)
Au
4.9
0.13
Au75Cu25
13.0
0.34
Au50Cu50
10.0
0.26
Au25Cu75
13.4
0.35
Cu
24.2
0.63
Electrocatalytic
Performance of Au–Cu
Bimetallic Thin Films for CO2RR
In the investigated
potential region, no hydrocarbons were detected, as only H2, CO, and HCOO– were found, indicating that the
activation energy is not high enough or the concentration of hydrocarbons
is below the detection limit of the gas chromatography.[42] The FECO scales with the composition
and applied potential (seen in Figure a), as the more negative potential can provide higher
activation energy for CO2RR, and the higher Au content
can decrease the *COOH formation energy and lower *CO binding energy,
which selectively makes the formation of CO more favorable.[14] As it is proposed that either the stronger or
weaker oxygen binding on Cu sites could be able to optimize the binding
strength of *COOH on Au–Cu interfaces,[13,16] however, no obvious enhancement is observed here, which could be
ascribed to the significantly weakened *CO binding.[8] On the other hand, the formation of HCOO– was strongly suppressed with the introduction of Au (seen in Figure b). This dramatic
suppression can be ascribed to the significantly weakened oxygen binding
strength as the d-band center shifts away from the Fermi level with
the increasing Au content, which limits the formation of *OCHO.[3] As the CO2RR requires higher activation
energy than HER,[43] there is no obvious
inhibition of HER on the thin films under low overpotentials. In the
high overpotential region, the HER on high Au-content catalysts is
inhibited (Figure c), which is due to the improved CO2RR activity in bimetallic
samples with increased Au content and the more favorable binding of
CO2RR intermediates on Au–Cu alloys.[44,45]
Figure 8
Comparison
of the electrocatalytic performance for CO2 reduction.
Faradaic efficiency of (a) CO, (b) HCOO–, and (c)
H2 with varied potentials and compositions.
Comparison
of the electrocatalytic performance for CO2 reduction.
Faradaic efficiency of (a) CO, (b) HCOO–, and (c)
H2 with varied potentials and compositions.The total current density of all samples was found
to increase
steadily as the applied potential raised negatively (seen in Figure S14). The partial current density of CO
was correspondingly enhanced with the increase in Au content, indicating
that the activity for CO production is strongly influenced by the
presence of Au, which can lower the activation energy of CO2RR and reduce the desorption energy of *CO accelerating the CO production.
Based on the analysis of CO formation, it is clearly shown that the
catalytic activity for CO formation is almost linear with the increase
in Au content, which demonstrates that the CO generation rate follows
the shift of the d-band center, such that the d-band theory seems
to be the dominant factor affecting the activity and selectivity for
CO in this planar Au–Cu bimetallic system (seen in Figure ).The CO2RR and hydrogen evolution reaction not only compete
but also interact with each other. The surface-bound CO2RR species may impede HER, and the *H binding energy could be altered
by the surface-adsorbed species.[44,46] Notably, although
Cu has an intermediate binding strength of CO, the activity of HER
is not significantly affected by the introduction of Au to Cu across
the investigated potential region (seen in Figure c), which is due to the fact that Au and
Cu exhibit a similar activity in the HER volcano plot with the presence
of CO2.[46] It is important to
note that the HER activity is not inhibited by alloying on Au–Cu
bimetallic surfaces, revealing that the improved selectivity to CO
resulted from the enhanced activity for CO on Au–Cu alloys
instead of the suppression of HER.
Figure 9
Activity of bimetallic catalysts for two-electron
products. Partial
current densities of (a) CO, (b) HCOO–, and (c)
H2 are shown as a function of applied potentials. Inset:
a zoom–in image of the potential region of −0.4 to −0.6
V vs RHE.
Activity of bimetallic catalysts for two-electron
products. Partial
current densities of (a) CO, (b) HCOO–, and (c)
H2 are shown as a function of applied potentials. Inset:
a zoom–in image of the potential region of −0.4 to −0.6
V vs RHE.The Au25Cu75 film exhibits a relatively higher
HER activity than the other samples, which may be due to the surface
atomic rearrangement taking place when the applied potential is above
−0.6 V vs RHE, resulting in the surface Au content increasing
to 35% (seen in Table S2). This instability
is consistent with simulation results.[47] In Au–Fe nanoparticles, it was observed that the Fe atoms
leach out, leaving more Au active sites on the surface that can prompt
the production of CO.[48] Notwithstanding,
the surface rearrangement introducing more surface Au atoms, the jCO value still falls in line with the shift
of the d-band center derived from the variation of composition. The
surface rearrangement on Au25Cu75 shows no obvious
contribution to the CO production; on the contrary, it suggests that
the CO activity is governed by the bulk electronic structure. The
H2 current density on Au25Cu75 is
strongly elevated as the applied potential was increased more negatively,
which implies that the surface reconstruction exposes more active
sites for HER. As presented in Figure , the surface coverage on Au25Cu75 declines rapidly with the negatively increasing potential, which
can be attributed to the improved HER. Moreover, even though the bimetallic
catalysts contain more microstrain (seen in Table ), the performance of these Au–Cu
alloy samples still follows the ascending trend in CO formation with
the increase in Au content, which implies that the bulk electronic
effect on Au–Cu for CO production is the governing effect over
the additional Au active sites and microstrain.It is reported
that Au could increase the CO concentration near
the surface and elevate the local pH by enhanced water splitting and
these conditions may facilitate the formation of C2/C2+ products on Cu surfaces.[26,49] Notwithstanding,
there are no detectable C2 products on the planar Au–Cu
alloys; instead, the selectivity to formate is dramatically inhibited
along with the prompted evolution of CO with the increasing Au content
(seen in Figure ),
suggesting that the formation of formate is unlikely to follow the
reaction pathway through the *COOH intermediate on the binary Au–Cu
metallic thin films.[50] The current density
of formate declines rapidly as the Au content increases (seen in Figure ); yet, there is
no obvious linear relationship between the composition and activity,
especially in the potential region that the overpotential is relatively
high and the CO2 mass transport limitation is minimized,
for example, −0.7 and −0.6 V vs RHE. These observations
could be ascribed to (i) the variation in *OCHO binding energy has
a strong influence on HCOO– production, for example,
a much faster declining trend in HCOO– formation.
In the volcano plots of CO and HCOO–, the difference
in jCO between Cu and Au is around one
order of magnitude; however, the difference in jformate is around two orders of magnitude;[3] (ii) the enhanced HER on Au25Cu75 could facilitate the formation of HCOO– by prompting
the proton transfer to *OCHO. As observed in the CV scans (seen in Figure ), the positively
shifted reduction peak of copper oxide/hydroxide species may suggest
the lowered oxygen affinity on the surface, which also relates to
the low oxophilicity of the alloy, possibly resulting in a weakened
binding of oxygen-bonded *OCHO.[3,39] It has been confirmed
that, on Au–Pt and Au–Pd, the activity of CO formation
is consistent with the Au composition, which demonstrates that the
*COOH binding strength is tuned by the electronic effect as the d-band
center shifts along with the variation of Au content. On the other
hand, these two kinds of Au-based alloys exhibit an enhanced activity
for HCOO– formation.[20,21] However, on
planar binary Au–Cu thin films, the varied electronic structure
with increased Au content seems to be able to not only promote CO
formation by lowering the formation energy of *COOH and reducing the
desorption energy of *CO but could also suppress the production of
HCOO– via decreasing the binding affinity of *OCHO
to the low activity region. In addition, by comparing the relative
position of Cu and Pt in the volcano plot of HCOO–, it can be found that Pt has an even lower *OCHO binding energy
than Cu, implying that the averaged *OCHO binding strength of Au and
Pt seems unlikely to play a dominant role to improve the selectivity
to HCOO–. Considering both Pt and Pd are strong
*CO and optimum *H binding metals, the effect of surface adsorbates
on HCOO– formation and the proton transfer for HCOO– production may be worth further exploring.
Conclusions
In this work, uniformly deposited Au–Cu
bimetallic films
with controlled composition were explored as a platform to study the
isolated electronic effect and remove the effects of nano/mesostructuring
for CO2 electroreduction. The introduction of Au can significantly
reshape the d-band electronic structure and notably weakens the binding
strength of *CO. Similar to the planar Au–Pt alloys, the d-band
electronic structure of Au–Cu alloys can be tuned by varying
the composition to adjust the *CO binding energy in these bimetallic
systems. The activity and selectivity for the reduction of CO2 to CO was gradually improved with increasing Au content,
revealing that the electronic effect itself cannot solely break the
linear scaling relationship without nanostructure engineering. Nevertheless,
the copper oxide/hydroxide species on Au–Cu surfaces were less
stable than those on pure copper, indicating that the introduction
of Au could also lower the binding strength between copper and oxygen
on the alloy surface. As the surface oxophilicity could be critical
to the formation of HCOO–, alloying Cu with Au can
decrease the adsorption energy of *OCHO, thus inhibiting the formation
of HCOO–. The electronic effect/d-band structure
could strongly influence the formation of HCOO–;
however, the activity of HCOO– does not scale with
the compositional shift. Considering Cu has an intermediate *CO binding
and relatively low *H binding energy compared to Pt and Pd, the nonlinear
correlation between jformate and composition
requires more theoretical effort to investigate the relationship between
composition, structure, and selectivity.