Sofia B Carvalho1,2, João M Freire3, Mafalda G Moleirinho1,2, Francisca Monteiro1,2, Diana Gaspar3, Miguel A R B Castanho3, Manuel J T Carrondo2,4, Paula M Alves1,2, Gonçalo J L Bernardes3,5, Cristina Peixoto1,2. 1. Instituto de Tecnologia Química e Biológica António Xavier, Universidade Nova de Lisboa , Avenida da República, 2780-157 Oeiras, Portugal. 2. iBET, Instituto de Biologia Experimental e Tecnológica , Apartado 12, 2780-901 Oeiras, Portugal. 3. Instituto de Medicina Molecular, Faculdade de Medicina, Universidade de Lisboa , Avenida Professor Egas Moniz, 1649-028 Lisboa, Portugal. 4. Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa , 2829-516 Monte da Caparica, Portugal. 5. Department of Chemistry, University of Cambridge , Lensfield Road, CB2 1EW Cambridge, United Kingdom.
Abstract
Virus-like particles (VLPs) constitute a promising platform in vaccine development and targeted drug delivery. To date, most applications use simple nonenveloped VLPs as human papillomavirus or hepatitis B vaccines, even though the envelope is known to be critical to retain the native protein folding and biological function. Here, we present tagged enveloped VLPs (TagE-VLPs) as a valuable strategy for the downstream processing and monitoring of the in vivo production of specific-site-functionalized enveloped influenza VLPs. This two-step procedure allows bioorthogonal functionalization of azide-tagged nascent influenza type A hemagglutinin proteins in the envelope of VLPs through a strain-promoted [3 + 2] alkyne-azide cycloaddition reaction. Importantly, labeling does not influence VLP production and allows for construction of functionalized VLPs without deleterious effects on their biological function. Refined discrimination and separation between VLP and baculovirus, the major impurity of the process, is achieved when this technique is combined with flow cytometry analysis, as demonstrated by atomic force microscopy. TagE-VLPs is a versatile tool broadly applicable to the production, monitoring, and purification of functionalized enveloped VLPs for vaccine design trial runs, targeted drug delivery, and molecular imaging.
Virus-like particles (VLPs) constitute a promising platform in vaccine development and targeted drug delivery. To date, most applications use simple nonenveloped VLPs as human papillomavirus or hepatitis B vaccines, even though the envelope is known to be critical to retain the native protein folding and biological function. Here, we present tagged enveloped VLPs (TagE-VLPs) as a valuable strategy for the downstream processing and monitoring of the in vivo production of specific-site-functionalized enveloped influenza VLPs. This two-step procedure allows bioorthogonal functionalization of azide-tagged nascent influenza type A hemagglutinin proteins in the envelope of VLPs through a strain-promoted [3 + 2] alkyne-azide cycloaddition reaction. Importantly, labeling does not influence VLP production and allows for construction of functionalized VLPs without deleterious effects on their biological function. Refined discrimination and separation between VLP and baculovirus, the major impurity of the process, is achieved when this technique is combined with flow cytometry analysis, as demonstrated by atomic force microscopy. TagE-VLPs is a versatile tool broadly applicable to the production, monitoring, and purification of functionalized enveloped VLPs for vaccine design trial runs, targeted drug delivery, and molecular imaging.
Virus-like
particles (VLPs)
hold great promise as a platform for the development of long-lasting
vaccine candidates, i.e., more-effective vaccines that do not require
constant updates.[1] Vaccines with improved
clinical activities that use recombinant VLPs as their antigens have
been developed,[2−4] namely against hepatitis B as well as human papillomavirus
viruses.[1,5] Moreover, engineered VLPs carry additional
promise for the generation of a wide range of nanoscale carriers in
targeted drug delivery and molecular imaging.[6] Previous studies have also shown VLPs to be a safe and efficient
platform to deliver active proteins to cells.[7] Additionally, genetically engineered VLPs have been exploited as
drug-delivery systems for the targeted delivery of cytotoxic agents
to tumors.[8,9]The versatility of VLP platforms has
prompted development of strategies
to functionalize them. In contrast with genetic methods, chemical-based
approaches for the production of modified VLPs are experimentally
simpler, more efficient, less time-consuming, and more cost-effective.
In one report, surface modification of adenovirus vectors was achieved
by metabolic incorporation of azidohomoalanine (Aha) followed by a
copper(I)-catalyzed alkyne–azide cycloaddition reaction.[10] Alternatively, Francis and co-workers produced
synthetic MS2 viral capsids functionalized with antibodies by using
a oxidative coupling strategy.[11] However,
to date, the production of synthetically modified VLPs has been limited
to simple nonenveloped VLPs. Complex enveloped VLPs show potential
as platforms for the presentation of membrane proteins. The envelope
is thus essential to maintaining the proteins in their folded and
biologically functional state, which is critical to vaccine efficacy.[12] There are clinical trials that report efficacy
and safety improvements only after the incorporation of membrane proteins
on the VLP surface, which induces a more-specific antibody response.[13] Enveloped VLPs have the potential to generate
antibodies of high diagnostic and therapeutic relevance to target
transporters, ion channels, and membrane proteins present in the human
genome that lack inhibitory antibodies because of current technical
limitations.[14] The potential of enveloped
VLP platforms as vaccine candidates and drug carriers, together with
the strict constraints of regulatory agencies for higher quality and
safety control of biopharmaceuticals, highlights the need for new
downstream processing methods for the production of functionalized
enveloped VLPs.Herein, we present a bioorthogonal labeling
strategy that enables
us to successfully functionalize complex enveloped influenza VLPs
within live cells. The approach reported here, termed as tagged enveloped
VLPs (TagE-VLPs) is composed of four key components: (i) residue-specific
replacement of methionine (Met) by Aha[15,16] to access
azide-tagged precursor enveloped influenza VLPs, (ii) Aha-specific
modification by strain-promoted alkyne–azide [3 + 2] cycloaddition
(SPAAC) reaction,[17] (iii) downstream processes
monitoring and optimization, and (iv) discrimination between VLPs
and baculovirus. The TagE-VLP strategy uses the baculovirus expression
vector system that results in a considerable increase in downstream
processing complexity because routine purification procedures and
analytical methods are not able to strictly discriminate between VLPs
and baculovirus.[14,18] The main goal is to introduce
a minimal size tag that does not disrupt particle size, charge, and
biological function. This is a key step toward the development and
improvement of the purification process, also enabling the site-specific
labeling of the VLPs with synthetic molecules of interest, not just
fluorescence tags, to address unmet medical needs. The versatility
and flexibility of TagE-VLP offers the potential to develop functionalized
enveloped VLPs for applications in vaccine design and targeted drug-delivery
systems.
Results and Discussion
Design Criteria and Implementation of the
TagE-VLP Platform
The ability to achieve fully functional
chemically modified enveloped
VLPs relies on the efficient incorporation of a tagged noncanonical
amino acid at specific residues followed by bioorthogonal modification.
This strategy, if performed in live cells, enables the monitoring,
characterization, and VLP quantification from the beginning of the
production process. This is a valuable tool which to improve upstream
and downstream processes. To achieve site-specific in vivo VLP modification
and labeling, we designed a two-step approach (Figure ). The first step involves metabolic incorporation
of noncanonical amino acid Aha, a Met analogue that contains an azide
tag, into the hemagglutinin (HA) protein of influenza VLPs. We chose
a triplet codon for Met to code our chemical tag because of the low
incidence of Met in the gene of HA. In addition, Met replacement by
Aha has been shown to be a powerful tool to introduce azide tags at
specific residues on recombinant proteins or newly synthesized proteins
on a cell without affecting the physicochemical properties or biological
functions.[15,16,19,20] The second step consists of bioorthogonal
labeling with a cyclooctyne derivative (in this case, Click-iT Alexa
Fluor 488 DIBO alkyne) through strain-promoted alkyne–azide
[3 + 2] cycloaddition that enables precise placement of a modification
into the nascent enveloped VLPs in vivo. Labeling may be performed
at the desired purification step to achieve optimal yields and purified
VLPs. Briefly, to produce in vivo labeled enveloped VLPs, cells were
grown in culture and fed with Aha during protein synthesis. Met was
added to a parallel cell culture, which was used as a control. During
protein synthesis, Aha is incorporated as a surrogate for Met throughout
the gene sequence of HA.
Figure 1
Site-specific in vivo labeling of enveloped
influenza VLPs. (a)
Schematic representation of the procedure to metabolically introduce
an azide-tagged noncanonical amino acid Aha for subsequent strain-promoted
alkyne–azide [3 + 2] cycloaddition (SPAAC) labeling. During
cellular protein synthesis, the Aha added to the culture medium is
incorporated into nascent HA proteins. Addition of the Alexa 488-cyclooctyne
reagent allows site-specific modification of HA (fluorescent tag in
our case), which is reflected in VLP production. The modified HAs
are incorporated into the vesicles’ envelope that is secreted
from the cells that carry the chemical modification with it. (b) Confocal
microscopy analysis of chemically modified VLP with the fluorescent
probe Alexa 488. Dilutions (100-fold) of bulk VLPs (107 particles mL–1) were deposited onto IbiTreat 8
μ well slides. Multicolor fluorescent beads (500 nm) were used
as size and green signal references (converted to grayscale). Red
signal was also acquired (converted to grayscale), and from green–red
merge images 500 nm beads can be discriminated from VLPs (yellow and
green dots, respectively). In addition to color discrimination, for
each particle detected, the full width at half-maximum was determined
to evaluate the approximately 500 nm size of the control beads (red)
and the subdiffraction limit VLP size (yellow) (see the Experimental section for more details). The control VLP sample
shows no green signal (no labeling with Alexa 488), specific to SPAAC
ligation in the experiment samples. Scale bars (white) indicate 2
μm in all images. Additional information regarding particle
detection and RAW confocal images can be found in Figure S1.
Site-specific in vivo labeling of enveloped
influenza VLPs. (a)
Schematic representation of the procedure to metabolically introduce
an azide-tagged noncanonical amino acid Aha for subsequent strain-promoted
alkyne–azide [3 + 2] cycloaddition (SPAAC) labeling. During
cellular protein synthesis, the Aha added to the culture medium is
incorporated into nascent HA proteins. Addition of the Alexa 488-cyclooctyne
reagent allows site-specific modification of HA (fluorescent tag in
our case), which is reflected in VLP production. The modified HAs
are incorporated into the vesicles’ envelope that is secreted
from the cells that carry the chemical modification with it. (b) Confocal
microscopy analysis of chemically modified VLP with the fluorescent
probe Alexa 488. Dilutions (100-fold) of bulk VLPs (107 particles mL–1) were deposited onto IbiTreat 8
μ well slides. Multicolor fluorescent beads (500 nm) were used
as size and green signal references (converted to grayscale). Red
signal was also acquired (converted to grayscale), and from green–red
merge images 500 nm beads can be discriminated from VLPs (yellow and
green dots, respectively). In addition to color discrimination, for
each particle detected, the full width at half-maximum was determined
to evaluate the approximately 500 nm size of the control beads (red)
and the subdiffraction limit VLP size (yellow) (see the Experimental section for more details). The control VLP sample
shows no green signal (no labeling with Alexa 488), specific to SPAAC
ligation in the experiment samples. Scale bars (white) indicate 2
μm in all images. Additional information regarding particle
detection and RAW confocal images can be found in Figure S1.HA is a protein from
the envelope; thus, the VLPs carry the azide-tagged
amino acid after budding from the host cells. At this stage, a complex
particle is obtained that displays Aha-tagged HA in the envelope,
and that is ideally suited for post-expression bioorthogonal labeling
with a cyclooctyne fluorescent probe (Figure a). The time of addition of amino acid was
optimized through small-scale (50 mL) batch production. The incorporation
of Aha into HA protein was performed 12, 24, 36, and 48 h post-infection
(hpi) of cells with baculovirus and assessed by confocal microscopy
and flow cytometry analysis (Figures 1b, S1, and S2). The time of addition that resulted
in a higher concentration of fluorescent VLPs was found to be 24 hpi
(Figure b). Further
scale-up (500 mL) of influenza VLP production was performed with this
time reference. The versatility of our TagE-VLP strategy allows for
bioorthogonal labeling at different stages of the production process
of influenza enveloped VLPs. We chose to perform the SPAAC labeling
after the VLPs were harvested because downstream processing (DSP)
is the major bottleneck of bioprocess design. Fluorescent beads (500
nm) were used in confocal microscopy analysis as fiducial markers
of size and the green fluorescence signal as a visual reference of
successful VLP labeling and detection. As a result of its multicolor
fluorescence profile, red signal was also acquired. Green–red
merged images allowed discrimination between VLPs (green) and beads
(yellow) dots not only by particle size but also by color. With this
methodology, one can perform quantitative analysis on the detected
VLPs. The number per μm2 and mean fluorescence intensity
(If) of labeled VLPs determined by imaging
processing of confocal images indicates the optimal conditions to
perform the bioorthogonal functionalization step.Particles
with sizes below the diffraction limit of the microscope
will appear as the point-spread function (PSF) of the instrument.
VLPs are subdiffraction limit particles; therefore, their signal is
the PSF of the microscope (approximately 240 nm). Particle size analysis
was performed, and the full width at half-maximum (fwhm) was determined,
a parameter that is a better approximation of particle size. Control
fluorescent beads (size of approximately 500 nm) alone present a fwhm
value of approximately 540 nm. The mixture between VLPs and beads
showed a bimodal size distribution, which indicates the presence of
both particles (Figures 1b and S1). As mentioned, with sizes below the resolution
limit of the microscope, the signal is limited by the PSF, and the
value observed for the VLPs has an average size distribution of 240
nm, which is the microscope’s PSF. The control VLP sample with
added Met showed no green fluorescence signal, even after incubation
with Alexa probe. This means that incorporation of Aha is necessary
to observe fluorescence and that azide ligation between the noncanonical
amino acid and the fluorophore is site-specific. The best time to
incorporate Aha into HA protein was 24 hpi (time-dependent baculovirus
infection was performed and is described in Figure S2a,b) (one reached approximately 3722 labeled VLP per cm2 with an If of 670.5 ± 167
au (arbitrary units) (mean ± SD), 40% and 100% higher than 12
hpi or 36 or 48 hpi, respectively).
TagE-VLP Platform Improvement
of Downstream Processing of Influenza
VLPs
By the optimization of the amino acid incorporation,
the system becomes suitable for scale-up production and purification
of labeled VLPs, detailed in Figure S3a. During production, to label mainly the HA protein, the addition
of Aha amino acid to the cell culture was only performed after the
late onset of gene expression (hpi = 24).DSP proceeded with
a standard protocol for influenza VLP purification already established
in iBET’s laboratory. Analysis of all DSP steps to monitor
the presence and concentration of modified VLP across the process
was performed by confocal microscopy (Figures S3 and S4) and by flow cytometry (Figures S6 and S7) for both labeled and control VLPs. Alexa probe was
added to the samples before analysis. Clarification of the supernatant,
to remove any remaining cells and cell debris, was performed by means
of depth filter technology.[21] Intermediate
purification involved an anionic exchange chromatography (AEX) and
a concentration and diafiltration step by using ultrafiltration technology.
AEX was operated in negative (flow-through (FT)) mode, which means
that the working volume is still high. To make the process cost-effective,
labeling with Alexa during purification was only performed after concentration
of the flow through bulk. Size-exclusion chromatography (SEC) was
used in this case as a model of a polishing step to remove a significant
part of the remaining impurities such as baculovirus, DNA, or host
cell proteins (Figures 2, S4, and S8). Elution of influenza VLPs was monitored by detecting
the absorption of the eluted solution at 234 and 494 nm (the maximum
absorption wavelength of Alexa Fluor 488). Absorption at 234 nm reports
roughly all biomolecules that pass through the detector while absorption
at 494 is specific for the fluorescent VLPs that incorporated the
Alexa-488 probe. This dual detection allows better discrimination between the particles
of interest VLP and all other contaminants such as baculovirus. Although
SEC removed some baculovirus, the product still contained impurities.
A fluorescence-activated cell-sorting (FACS) step was added at the
end to overcome this issue and separate VLPs from baculovirus by taking
advantage of their distinct particle sizes (150–200 and 300–400
nm, respectively) (Figures S3 and S5).
Additional information regarding particle detection, individual green
and red channels and RAW confocal images can be found in Figure S4a,b for the control and Aha addition
experiments. To validate the approach, each sample of the DSP process
was also studied by flow cytometry. SSC–green fluorescence
and red–green fluorescence 2D correlograms are depicted in
panels a and b of Figure S8, respectively.
Detailed procedures for confocal microscopy and flow cytometry acquisition
and apparatus are available in the Experimental section.
Figure 2
Detailed interpretation of VLP polishing step by means of size-exclusion
chromatography for the Alexa-488 labeled VLP. A pair of detection
signals were used to monitor SEC. The elution profile was monitored
by detecting the absorption of the eluted solution at both 234 nm
(blue curve) and 494 nm (green curve) (emission wavelength of Alexa
probe). The absorption at 234 is where roughly all biomolecules that
pass through the detector contribute to the signal obtained either
by absorption or by light scattering (DNA, proteins, and lipids).
The detection of the absorption at 494 is specific for the fluorescent
VLPs that incorporated the Alexa-488 probe. This dual detection allows
better discrimination between the particles of interest (VLP) and
all other contaminants such as baculoviruses. VLPs are contained in
the column void volume. For each SEC fraction, confocal microscopy
images were taken to monitor the presence of modified VLP (green fluorescent
VLP). Scale bars (white) indicate 2 μm in all images. Images
are ROI from larger independent images to better visualize the subdiffraction
green dots. Merge (green–red) images are shown for clarity.
According to the scheme highlighted in Figure , a red signal was also acquired, and from
green–red merge images, 500 nm beads can be discriminated from
VLPs (yellow and green dots, respectively). At the end of the SEC,
between 115 and 130 mL of elution volume, concerning the elution of
small molecules, there is evidence of detector signal saturation due
to the elution of a high concentration of free Alexa-488 in the solution
used in the labeling of VLPs.
Detailed interpretation of VLP polishing step by means of size-exclusion
chromatography for the Alexa-488 labeled VLP. A pair of detection
signals were used to monitor SEC. The elution profile was monitored
by detecting the absorption of the eluted solution at both 234 nm
(blue curve) and 494 nm (green curve) (emission wavelength of Alexa
probe). The absorption at 234 is where roughly all biomolecules that
pass through the detector contribute to the signal obtained either
by absorption or by light scattering (DNA, proteins, and lipids).
The detection of the absorption at 494 is specific for the fluorescent
VLPs that incorporated the Alexa-488 probe. This dual detection allows
better discrimination between the particles of interest (VLP) and
all other contaminants such as baculoviruses. VLPs are contained in
the column void volume. For each SEC fraction, confocal microscopy
images were taken to monitor the presence of modified VLP (green fluorescent
VLP). Scale bars (white) indicate 2 μm in all images. Images
are ROI from larger independent images to better visualize the subdiffraction
green dots. Merge (green–red) images are shown for clarity.
According to the scheme highlighted in Figure , a red signal was also acquired, and from
green–red merge images, 500 nm beads can be discriminated from
VLPs (yellow and green dots, respectively). At the end of the SEC,
between 115 and 130 mL of elution volume, concerning the elution of
small molecules, there is evidence of detector signal saturation due
to the elution of a high concentration of free Alexa-488 in the solution
used in the labeling of VLPs.Recent reports have described the ability to detect and sort
lipid-based
particles, exosomes, and enveloped viruses, with flow cytometry.[22,23] HA concentration and number of particles measurement was performed
to assess VLP production yields using the TagE-VLPs strategy. HA concentration
at harvest time was 1.4 μg mL–1 for both Met
control and Aha experiments. Nanoparticle tracking analysis revealed
that both the control and experiment cultures produced VLPs in the
same order of magnitude (1.56 × 109 and 1.39 ×
109 particles mL–1), respectively, meaning
that the VLP production yields were not affected.Further analysis
of total protein, DNA concentration, and baculovirus
content were also performed during upstream and downstream processing.
These analytical methods are essential to characterize the bioprocess
and to make sure that control and labeled VLP data are comparable
(data not shown). The polishing step (SEC; Figures 2 and S4) and FACS (Figures 3, S6, S7, and S8) are
discussed later. It is consistently observed (Figure b) that the control VLPs, with Met, does
not exhibit significant green fluorescence signal, as seen in the
flow cytometry 2D correlograms from Figures S6, S7, and S8. (The VLP gate for every DSP step of the control
reveals no increase in positive Alexa 488 population, whether or not
a positive Alexa 488 signal is observed for the Aha experiment). Moreover,
the concentrated Aha-labeled VLP sample showed an If of 670.5 ± 167 au in the confocal images, whereas
only background fluorescence intensity levels were detected in the
control VLP samples. The residual green signal detected at the control
concentration step is mainly a result of unspecific binding of the
probe (incorporation onto hydrophobic moieties of lipid membranes)
to process impurities that are more easily observed at higher concentrations.
Furthermore, the concentration detected was residual relative to the
labeled VLPs (Figures S6, S7, and S8).
The data confirmed the presence of labeled VLPs across DSP, with levels
of concentration and purity consistent with the evaluated step. Ultrafiltration
permeates and column-wash fractions from both AEX and SEC were analyzed,
and no loss of labeled VLP was detected. These results demonstrate
that this methodology is a powerful tool to monitor, online or at-line,
each of the steps during manufacture of the product of interest, which
can play an important role in DSP optimization.[24] Online and at-line process analyzers are inserted in one
of the major categories of process analytical technology (PAT) tools,
having important applications in the biopharmaceutical industry.
Figure 3
Discrimination
between VLPs and baculovirus by FACS analysis. (a)
Flow cytometry of a baculovirus sample (used for infection and VLP
production). A 2D correlogram of side scatter and green fluorescence
signals are shown with 5% contour plots of each population. A size-scatter
size ruler was made with 100, 200, and 500 nm size fluorescent beads
(grayscale). Gate thresholds for negative and positive populations
were performed using 100 nm bead signals. The top-right quadrant indicates
green fluorescent positive >100 nm particles (VLP). In each chart,
the [100–200] nm per Alexa 488 positive population gate (VLP)
was built to quantify and sort the presence of labeled VLP. This analysis
monitors the scatter profile of the 200–400 nm rods (red) of
baculoviruses that have no green fluorescence. (b) Flow cytometry
of a VLP sample before the DSP steps (blue) shows that there are clearly
two particle populations: one green positive population at ≈200
nm and one with lower and nonexistent green fluorescence that has
a wider size distribution. (c) Flow cytometry of F4 from the VLP SEC
purification step. Analysis of the green fluorescent signal shows
that the >200 nm fraction is reduced relative to A as a result
of
the VLP-specific green fluorescence signal. This sample was sorted
with populations P1 (<200 nm population, VLP-rich) and P2 (>200
nm population, baculovirus-rich). (d) 2D correlogram of red and green
fluorescence signals are shown for each population depicted in I (baculovirus),
II (before DSP), and III (SEC F4). Gate thresholds for negative and
positive populations were performed using 100 nm bead signals: the
bottom-right quadrant is the VLP-positive quadrant (green, positive
particles and red, negative particles). A significant green signal
and no red signal correlates with modified VLP samples. Figures S6a,b; S7a,b; and S8a,b depict additional
flow cytometry performed in the study for all steps of the DSP process.
Discrimination
between VLPs and baculovirus by FACS analysis. (a)
Flow cytometry of a baculovirus sample (used for infection and VLP
production). A 2D correlogram of side scatter and green fluorescence
signals are shown with 5% contour plots of each population. A size-scatter
size ruler was made with 100, 200, and 500 nm size fluorescent beads
(grayscale). Gate thresholds for negative and positive populations
were performed using 100 nm bead signals. The top-right quadrant indicates
green fluorescent positive >100 nm particles (VLP). In each chart,
the [100-200] nm per Alexa 488 positive population gate (VLP)
was built to quantify and sort the presence of labeled VLP. This analysis
monitors the scatter profile of the 200–400 nm rods (red) of
baculoviruses that have no green fluorescence. (b) Flow cytometry
of a VLP sample before the DSP steps (blue) shows that there are clearly
two particle populations: one green positive population at ≈200
nm and one with lower and nonexistent green fluorescence that has
a wider size distribution. (c) Flow cytometry of F4 from the VLP SEC
purification step. Analysis of the green fluorescent signal shows
that the >200 nm fraction is reduced relative to A as a result
of
the VLP-specific green fluorescence signal. This sample was sorted
with populations P1 (<200 nm population, VLP-rich) and P2 (>200
nm population, baculovirus-rich). (d) 2D correlogram of red and green
fluorescence signals are shown for each population depicted in I (baculovirus),
II (before DSP), and III (SEC F4). Gate thresholds for negative and
positive populations were performed using 100 nm bead signals: the
bottom-right quadrant is the VLP-positive quadrant (green, positive
particles and red, negative particles). A significant green signal
and no red signal correlates with modified VLP samples. Figures S6a,b; S7a,b; and S8a,b depict additional
flow cytometry performed in the study for all steps of the DSP process.The purification process flowchart
was chosen as a proof of concept
for the applied methodology, which means that other schemes and types
of chromatography can also be exploited. As already discussed, labeling
was performed prior to the SEC step to decrease the process cost.
Because the previous chromatographic step was performed in a negative
mode, the SEC step allowed the optimization process to be fine-tuned.
Each fraction of this polishing step was interpreted in detail by
confocal microscopy (Figures 2 and S4) and confirmed by flow cytometry analysis
(Figure S8). One of the drawbacks of the
baculovirus expression system is that it is difficult to remove baculovirus
from the purified complex enveloped product.[25,26] The rod-shape form of baculovirus makes it difficult to differentiate
them from VLPs because, even with different detection methods, there
are angles at which their sizes appear similar. Like VLPs, baculovirus
also bud out of the cell to give an envelope content that is similar
in the two species.[26] Control VLPs were
injected onto a SEC column, and the elution profile was followed at
234 nm (280 and 260 nm were also tested but showed lower absorbance
intensity and signal-to-noise ratio) (data not shown). The elution
profiles of both the labeled VLP and control samples are very similar,
with the VLP sample eluting at the void volume of the SEC column as
expected (Figure ).
For modified VLP bulk, the absorbance intensity at 494 nm was also
evaluated (emission wavelength of Alexa probe). Usually, VLP samples
are contained in the void volume peak of the chromatogram as a result
of their high Stoke radius. However, analysis of the two wavelengths
shows that the two peaks are not superimposable. Fraction F4 presented
a higher fluorescence (494 nm) value, which does not correspond to
the peak maximum at 234 nm. Confocal microscopy images also revealed
that F4 contains a higher concentration of labeled VLPs, which is
in agreement with results from SEC chromatogram and flow cytometry
analyses (Figures 4a,b and S8). This means that a mixture of VLPs and other components
elute in the void volume. Due to its rod shape, baculovirus elutes
in different volumes of the chromatogram.[25] Notably, this labeling methodology enables better discrimination
between VLPs and other process impurities, in particular baculovirus,
which is the major contaminant in this process. The online detection
of VLPs leads to a more-informed decision as to which fractions should
be selected to continue in the purification process, an important
step to obtain a higher recovery yield with improved VLP purity. The
peak at the end of the chromatogram corresponds to free probe (494
nm) or DNA and low-molecular-weight contaminants (234 nm).
Figure 4
Integrity and
functionality of modified VLPs. (a) Quantification
of the number of fluorescent particles detected in each DSP step in
the control, unlabeled VLP, and in the labeled VLP (steps from Figure S3a). (b) Quantification of the number
of fluorescent particles detected in each SEC fraction in the labeled
VLP purification (SEC from Figure ). (c) Hemagglutination assay for each step of the
modified VLP purification process to assess preservation of HA biological
function. (d) Hemagglutination assay for each fraction of the SEC
step. (e) TEM analysis of control VLPs from the concentration step
of the purification process. Scale bar indicates 100 nm. (f) TEM analysis
of modified VLPs from the concentration step of the purification process.
Scale bar indicates 100 nm. Uncropped and additional TEM images are
available in Figure S10. The determination
of the concentration of the labeled VLP solution based on the particle
detection in panels c and d was also performed using eq from the Experimental
section and is available in Figure S4b.
Integrity and
functionality of modified VLPs. (a) Quantification
of the number of fluorescent particles detected in each DSP step in
the control, unlabeled VLP, and in the labeled VLP (steps from Figure S3a). (b) Quantification of the number
of fluorescent particles detected in each SEC fraction in the labeled
VLP purification (SEC from Figure ). (c) Hemagglutination assay for each step of the
modified VLP purification process to assess preservation of HA biological
function. (d) Hemagglutination assay for each fraction of the SEC
step. (e) TEM analysis of control VLPs from the concentration step
of the purification process. Scale bar indicates 100 nm. (f) TEM analysis
of modified VLPs from the concentration step of the purification process.
Scale bar indicates 100 nm. Uncropped and additional TEM images are
available in Figure S10. The determination
of the concentration of the labeled VLP solution based on the particle
detection in panels c and d was also performed using eq from the Experimental
section and is available in Figure S4b.
TagE-VLP Maintenance of
Integrity and Functionality
Modified VLP integrity and HA
biological function were assessed by
means of a hemagglutination assay (Figure c,d). The correlation of their biological
integrity with the number of fluorescent particles is also demonstrated
by the quantification of the acquired images and particle counting
(Figure a,b). Control
and modified VLP HA concentration values are comparable for each step
of the production and purification processes. This assay evaluates
the biological interaction between sialic acid receptors present in
erythrocytes and HA protein.[27−29] The same interactions happen
under our conditions, which proves that the HA biological function
is preserved even after chemical functionalization and labeling. The
ability of these enveloped VLPs to maintain their characteristics
may indicate that this methodology could be used to functionalize
these particles with distinct targets. HA content increases as fluorescence
intensity increases (Figures and 4d), which means that the labeling
is specific for Aha-containing influenza VLPs. SEC fractions F4 and
F5 give a higher percentage of HA recovery, which is in agreement
with confocal microscopy results and number of fluorescent VLP detected
(Figures and 4a,b) and flow cytometry data (Figure S8).As mentioned above, modified VLPs can be
fluorescently labeled using Alexa Fluor488 probe. When this labeling
is taken advantage of, both control and TagE-VLPs were incubated with
Alexa, separated in a sodium dodecyl sulfate polyacrylamide gel electrophoresis
(SDS-PAGE) gel, and revealed using a fluorescent image analyzer (Figures 5c and S11). No fluorescent
bands were detected for control VLPs, meaning that no labeling occurs
without the noncanonical amino acid incorporation, as previously described.
However, in VLP samples with Aha modification, it was possible to
detect three fluorescent bands. These bands were excised from the
gel and identified by nano liquid chromatography–mass spectrometry
(nanoLC–MS). Bands identified with (2) and (3) were confirmed
by mass spectrometry as Hemagglutinin of influenza A virus. Band (3)
is probably a result of protein degradation during time. Band (4)
was identified by mass spectrometry as a Telokin-like protein of Autographa californica nuclear polyhedrosis virus,
i.e., a protein from the baculovirus. Because this virus replicates
during infection and VLP production, it is possible to obtain some
residual baculovirus Aha incorporation. However, Aha addition to the
cell culture was only performed after the late onset of gene expression
to minimize this possibility. Gel fluorescent data supports the specificity
of Aha incorporation into HA. The fluorescence intensity of baculovirus
(band (4)) is clearly lower than HA corresponding ones and only appears
when samples were precipitated resulting in VLP degradation. Mass
spectrometry also detected Met–Aha modification in several
peptides of the fluorescent bands, observed by a shift in the spectra
(Supporting Table 1). Therefore,
Aha incorporation is preferentially made into HA proteins, a result
of amino acid time of addition optimization. TEM analysis was performed
to assess the presence, integrity, and morphology of both control
(Figure e) and modified
VLP samples (Figure f). The morphology is maintained; their size (∼170 nm) and
spherical shape are similar (Figure S5a,b). Furthermore, ultrastructural details of both VLP envelopes revealed
characteristic influenza HA spikes.[30,31] Moreover,
Western blot analysis for HA- and M1-specific detection was performed
(Figures 5a,b and S11), revealing that both control and modified VLPs have the two influenza
proteins. Protein identity was confirmed by mass spectrometry (Band
ID 1 and 2 from Supporting Table 1). This
result further confirms the intact composition of modified VLPs.
Figure 5
Identification
of HA and M1 proteins by Western blot analysis and
fluorescent band detection of labeled influenza VLPs’ proteins.
(a) M1 influenza protein detection on control and labeled VLPs by
Western blot analysis. M1 protein from influenza A H1N1 strain was
used as positive control (M1 standard). Band (1) was excised and identified
as M1 by mass spectrometry. (b) HA influenza protein detection on
control and labeled VLPs by Western blot analysis. H3 VLP from influenza
A H3 strain was used as the positive control (H3 standard). Band (2)
was excised and identified as HA by mass spectrometry. (c) SDS-PAGE
gel fluorescence detection of control and labeled VLPs incubated with
Alexa 488 probe. Bands (2) and (3) were excised and detected as HA
by mass spectrometry. Band (4) was detected as a Telokin-like protein
of baculoviruses. The term “pp” means precipitated sample.
Identification
of HA and M1 proteins by Western blot analysis and
fluorescent band detection of labeled influenza VLPs’ proteins.
(a) M1 influenza protein detection on control and labeled VLPs by
Western blot analysis. M1 protein from influenza A H1N1 strain was
used as positive control (M1 standard). Band (1) was excised and identified
as M1 by mass spectrometry. (b) HA influenza protein detection on
control and labeled VLPs by Western blot analysis. H3 VLP from influenza
A H3 strain was used as the positive control (H3 standard). Band (2)
was excised and identified as HA by mass spectrometry. (c) SDS-PAGE
gel fluorescence detection of control and labeled VLPs incubated with
Alexa 488 probe. Bands (2) and (3) were excised and detected as HA
by mass spectrometry. Band (4) was detected as a Telokin-like protein
of baculoviruses. The term “pp” means precipitated sample.
FACS Analysis Enabling
of VLP and Baculovirus Discrimination
Flow cytometry analysis
allowed the detection and characterization
of labeled VLPs and size discrimination between these particles (100–200
nm spheres) and baculovirus (200–400 nm rods). Fluorescent
beads of 100, 200, and 500 nm were used as a particle size ruler in
flow cytometry with the side-scatter signal,[22,23] which was then used to evaluate the VLP sample size distribution.
It is possible to do a direct correlation between bead size and VLP
samples because their refractive indexes are similar.A 2D correlogram
of side scatter and green fluorescence signals was acquired for each
bead (100, 200, and 500 nm) for the VLP and control samples to detect
the presence of baculovirus and evaluate further particle separation
by cell sorting. A baculovirus sample (used for cell infection and
VLP production) was analyzed to monitor the scatter profile of these
200–400 nm length rod-shape particles. Sizes that ranged from
200 to 500 nm were observed, which indicates that these rods are polydisperse
(Figure a). A sample
from the harvest step showed that at this stage there are clearly
two particle populations: one green positive population at ∼200
nm and one with lower green fluorescence that has a wider size distribution
(Figures 3b and S7). The size heterogeneity comes from a VLP–baculovirus mixture
because the sample is from an early purification step still rich in
baculovirus contaminants. A fraction from the SEC step (Figures 3c and S8) shows that
the green fluorescent signal of the >200 nm fraction is reduced
relative
to baculovirus and harvest panels (Figure a,b). The presence of baculovirus is reduced
relative to VLP in the SEC sample that is from a final purification
step. However, the SEC fraction still contains some baculovirus because
the baculovirus has a broad elution profile as a result of their rod-like
shape. VLP sorting of the SEC F4 fraction sample was performed to
separate the VLPs from baculovirus. Fluorescent beads (200 nm) were
used to define two sorting populations: P2 (>200 nm particles)
is
a baculovirus-rich population, and P1 (<200 nm particles) is VLP-rich
(Figure c). This strategy
increased the yield on VLP production and minimized the presence of
baculovirus in the final DSP product.TEM analysis of baculovirus
control (used to infect cells) and
modified VLP (after concentration) was used to evaluate the size and
heterogeneity of samples (Figure a). Baculovirus samples are characteristically rod-shaped
with an average size of approximately 250 nm. As expected, the concentrated
VLP sample contained both small and large particles, which corresponds
to VLPs or baculovirus and process impurities, respectively. The size
of the VLPs is different from the one presented previously (Figure e,f), which confirms
the heterogeneity of the system.[32] It is
clear that there are unwanted larger particles at this stage of the
process that are not VLPs, or at least not complete ones, because
of the lack of HA spikes. This result provides an indication of what
to expect from both sorting populations. The presence of VLP and baculovirus
was performed for the baculovirus control and P1 and P2 sorting populations
by atomic force microscopy (AFM; Figure b). AFM images of the baculovirus control
samples revealed the well-known rod-like structure. Images of the
P1 sorting population (<200 nm, VLP-rich fraction) revealed only
the presence of spherical particles. However, the P2 sorting population
(>200 nm, baculovirus-rich fraction) presented only large particles,
which mainly consisted of baculovirus rod-shaped particles and other
large process impurities. The baculovirus size in the P2 sorting population
is similar to that calculated from the control sample. This data confirms
that our system is suitable as a FACS purification step, and represents
important progress to meet the increasing demand for VLP–baculovirus
separation and DSP quality control requirements.
Figure 6
Modified VLP detailed
analysis. (a) TEM images of the major impurity
in VLP production, a baculovirus, and a VLP sample before sorting
revealing optimal VLP and large undesirable particles. Scale bars
indicate 100 nm in all images. Uncropped and additional TEM images
are available in Figure S10. (b) AFM images
(error and 3D images) of a baculovirus control sample, showing rod-like
morphology of this virus. Samples from each DSP step were sorted into
P1 and P2, as described in Figure c. AFM images of P2 and P1 samples clearly show <200
nm spherical particles, consistent with VLP, and on the opposite side,
the >200 nm show rod-shaped, nonspherical particles more akin to
baculovirus
morphology, as shown in the left AFM panels. The longitudinal (fill
line) and transversal (dashed lines) cross-sections were performed
to better illustrate the spherical and rod shapes of each particle
visualized in each sample.
Modified VLP detailed
analysis. (a) TEM images of the major impurity
in VLP production, a baculovirus, and a VLP sample before sorting
revealing optimal VLP and large undesirable particles. Scale bars
indicate 100 nm in all images. Uncropped and additional TEM images
are available in Figure S10. (b) AFM images
(error and 3D images) of a baculovirus control sample, showing rod-like
morphology of this virus. Samples from each DSP step were sorted into
P1 and P2, as described in Figure c. AFM images of P2 and P1 samples clearly show <200
nm spherical particles, consistent with VLP, and on the opposite side,
the >200 nm show rod-shaped, nonspherical particles more akin to
baculovirus
morphology, as shown in the left AFM panels. The longitudinal (fill
line) and transversal (dashed lines) cross-sections were performed
to better illustrate the spherical and rod shapes of each particle
visualized in each sample.
Conclusions
Herein, we report a straightforward two-step
strategy to chemically
functionalize and label complex enveloped VLPs in vivo by using SPAAC.
Unlike previous reports, this methodology is designed for VLPs that
are able to display membrane proteins in their lipid bilayer and potentiate
the plethora of antigens that can be presented to cells in vaccine
design. The functionalization of these particles, particularly those
with membrane proteins, is not straightforward with current methods.
The technical challenges and antigen choice limitations can be overcome
by using the TagE-VLPs strategy described here. This flexible and
site-specific system does not have an impact on biological function
of the VLPs studied and can be potentially used in several virus or
VLPs. The reported strategy can be used to functionalize these particles
and expand their utility in exciting applications, such as vaccine
design, drug delivery or molecular-imaging agents for diagnostics.Importantly, the use of flow cytometry to analyze polydisperse
lipid suspensions that contain VLPs has greatly enhanced our knowledge
of their heterogeneity. Techniques that characterize, discriminate,
and accurately separate each individual population with particle counting
and concentration determination are scarce for nanosized particles.
The extended use of FACS to characterize VLPs provides a better description
and understanding of purified VLPs produced under different methods
and systems and enables proper identification and separation of contaminants
and desired particles. This easy-to-use and fast methodology only
requires fluorescent beads for size calibration, which lends this
technique to be used as an at-line, high-throughput, nondisruptive
method with which to monitor all stages of VLP production in addition
to current techniques, which are time-consuming and typically do not
allow analysis of the VLPs in their native form. Both fluorescent
labeling and FACS methods described in this manuscript are powerful
tools for DSP monitoring and optimization that allow the improvement
of product recovery yields and increase VLP purity levels.It
is worth to note that this method is not exclusively dependent
on two-dimension particle discrimination. The new bioorthogonal labeling
method here reported allows to engineer biologically functional VLPs,
for instance, by conjugation of synthetic epitopes that are nonfluorescent,
as the size signal enables one-dimension functionalized VLP–baculovirus
separation. We have sorted VLPs from baculovirus using their distinctive
size and green color discrimination (see Figure S9). Having both differentiating parameters only increased
the accuracy of the method, but restricting to one variable does not
obviates its application and multifunctionalize the Aha moiety with
other bioactive molecules.
Experimental Section
Cell Culture
High
Five cell line (Trichoplusia ni derived
BTI-Tn-5B1-4) was obtained from Invitrogen (B855-02, Invitrogen Corporation,
Paisley, UK). Cells were routinely cultured in ESF921 protein-free
medium (960-001-01, Expression Systems) in 125 mL Erlenmeyer flasks
(430421, Corning) with a working volume of 10 mL. High Five cells
were kept in a humidified incubator at 27 °C and 110 rpm. Every
3–4 days, after reaching a cell concentration of 2–3
× 106 cells mL–1, they were reinoculated
at 3 × 105 cells mL–1. Cell concentration
and viability were determined by hemocytometer cell counts (Brandt,
Wertheinmain, Germany) and trypan blue exclusion dye method (Merck,
Darmstadt, Germany). High Five cells were chosen as producer cell
line due to the higher productivity achieved for the proof-of-concept
of the method described. However, when considering late-stage biopharmaceutical
production, it is crucial to evaluate the safety of this host cell
line because it was reported the presence of latent alphanodavirus
in the High Five genome.[33,34] By itself, the virus
may not constitute a burden; however, if it assumes the replicative
form, it may contaminate final product preparations, requiring extra
downstream processing efforts.[35] Nevertheless,
it has been described as there being no contamination present in the
Invitrogen master High Five cells bank,[36] the cell source used, and additionally, there are not any reports
indicating the infection of human hosts by the alphanodavirus. In
fact, both High Five and Sf9 cell lines have regulatory acceptance
for manufacturing of biologicals, such as Cervarix, the GSK HPV vaccine,
or Flublock, the Protein Sciences influenza vaccine.[33]
VLP Production and Metabolic Labeling Optimization
For production studies, cells were cultured in 500 mL Erlenmeyer
flasks (431145, Corning) with a working volume of 50 mL or in 2000
mL Erlenmeyer flasks (431255, Corning) with a working volume of 250
mL. High Five cells infection with recombinant baculovirus (kindly
provided by Redbiotec AG) encoding the H3 subtype influenza A–Johannesburg/33/94
and M1 A–California/06/2009 influenza virus strains was performed
at a cell concentration at infection (CCI) of 2 × 106 cells mL–1,with a multiplicity of infection (MOI)
of 15 IP cell–1. After 12 h post-infection, the
culture medium was removed by centrifugation at 200g for 10 min, and the cells were washed with D-PBS (14190–169,
Gibco). ESF921 methionine deficient and protein-free medium (96-200-01,
Expression Systems) was then added to the infected cells. Noncanonical
amino acid incorporation was tested at several hpi values (18, 24,
36, and 42 hpi) to identify the best condition for VLP production.
The culture medium was supplemented with 4 mM Aha (AS-63669, AnaSpec).
To generate appropriate controls, this study was also carried out
with 4 mM l-Methionine (M2893, Sigma-Aldrich) at the same
conditions.
Harvest and Clarification
High Five
infected cells
were harvested at 48 hpi by centrifugation at 200g for 10 min (JA10 rotor, Avanti J25I centrifuge, Beckman Coulter).
Harvest was set to 48 hpi, at which time productivity was highest,
a parameter that was screened and optimized previously (data not shown).
The pellet was discarded and Benzonase (101654, Merck Millipore) was
added to the supernatant at a final concentration of 50 U mL–1 and incubated at room temperature (22 °C) for 15 min. The clarification
of supernatant was performed by dead-end filtration using a Sartopore
filter with 0.45 + 0.2 μm pore size (SART5445307H7-SS-A, Sartorius,
Germany). The clarification of VLP-containing bulk was performed at
a constant flow rate of 100 mL min–1 using a Tandem
1081 Pump (Sartorius Stedim Biotech). The pressure was monitored by
an in-line pressure transducer (080-699PSX-5, SciLog) to control possible
overpressure. The filtration module was previously conditioned with
three capsule volumes of buffer (50 mM HEPES, pH 7.4, and 300 mM NaCl
as working buffer).
Anion-Exchange Chromatography
Sartobind
Q MA 75 (93IEXQ42DB-12
V, Sartorius) membrane adsorber was used as the first purification
step, operated in negative mode (FT). The membrane adsorber was equilibrated
with 50 mM HEPES, pH 7.4, and 400 mM of NaCl equilibration buffer.
The VLP clarified suspension was diluted with concentrated NaCl buffer
to match the conductivity of equilibration buffer. The flow rate was
set to 4.76 MV min–1, and the VLPs were collected
in the FT pool. A final elution step was performed with 50 mM HEPES,
pH 7.4, and 1.0 M NaCl elution buffer to guarantee that all particles
were removed from the membrane adsorber. VLP concentration along these
fractions was determined by hemagglutination assay and nanoparticle
tracking analysis. All chromatographic steps were performed at room
temperature (RT) (22 °C).
Ultrafiltration and Diafiltration
Sartobind Q FT pool
containing VLPs were concentrated using tangential flow filtration
(TFF). Ultrafiltration experiments were conducted using flat sheet
Pellicon XL Ultrafiltration Module Biomax 300 kDa 0.005 m2 (PXB300C50, Merck Millipore).The membrane module was set up accordingly
with the manufacturer’s instructions. The ultrafiltration module
was preconditioned with deionized water to eliminate trace preservatives
and equilibrated with working buffer before the concentration step.
To ensure sterility, the TFF system was sanitized with 0.1 M NaOH
and incubated with this solution for 60 min. A Tandem 1081 Pump (Sartorius
Stedim Biotech,Germany) was used on the feed side set up to a fixed
flow rate of 40 mL min–1. Transmembrane pressure
(TMP) was controlled by adjusting the retentate flow rate using a
flow-restriction valve. The pressure was monitored at feed inlet,
retentate outlet, and permeate outlet by in-line pressure transducers
(080-699PSX-5, SciLog) The feed–retentate and the permeate
volumes were monitored using a technical scale (TE4101, Sartorius
Stedim Biotech). At a proper feed volume, three diafiltration volumes
with working buffer were performed. After achieving the desired concentration
factor, the TFF loop was completely drained, and the VLP retentate
was recovered. Samples of the final retentate and permeate were taken
to assess process yield.
Size-Exclusion Chromatography
Concentrated
VLPs were
labeled with 20 μM of Alexa Fluor 488 (C-10405, Life Technologies)
for 60 min, according to manufacturers’ instructions and prior
to the polishing step. Size-exclusion chromatography was performed
using a HiLoad 16/600 Superdex 200 pg column (GE Healthcare) coupled
to an ÄKTA Explorer 10 liquid chromatography system (GE Healthcare)
equipped with UV and conductivity–pH monitors. System operation
and data gathering and analysis was done using the UNICORN 5.0 software
(GE Healthcare).The column was loaded with 5 mL of concentrated
VLPs, using a 5 mL capillary loop, at a constant flow rate of 0.5
mL min–1. Working buffer was used as eluent, and
the eluted fractions were collected for further analyses. Elution
of influenza VLPs was monitored by detecting the absorption of the
eluted solution at 234 and 494 nm (maximum absorption wavelength of
Alexa Fluor 488). Absorption at 234 reports roughly, all biomolecules
that pass through the detector either by absorption or by light scattering
(DNA, proteins, and lipids). The detection of the absorption at 494
is specific for the fluorescent VLP that incorporated the Alexa-488
probe. This dual detection allows better discrimination between the
particles of interest VLP and all other contaminants, such as baculovirus.
Hemagglutination Assay
Hemagglutinin protein was quantified
using a hemagglutination assay. The assay was carried out based on
the protocol described elsewhere[37] with
some modifications. Briefly, 25 μL of D-PBS (14190-169, Gibco)
were added in each well of a clear, V-bottom 96 well microtiter plate
(611 V96, Sterilin). In the first well (upper left), 25 μL of
each sample was added, and then 2-fold serial dilutions (25 μL
of sample in an equal volume of PBS) were performed. The excess 25
μL from the final dilution was discarded. After this step, 25
μL of 1% chicken erythrocytes (Lohmann Tierzucht GmbH, Germany)
was added to each well of each serial dilution series. The plate was
incubated at 4 °C for 30 min without disturbance. As a positive
control, influenza vaccine (Influvac, Abbott) was used. The level
of hemagglutination was inspected visually for all of the wells, and
the highest dilution capable of agglutinating chicken erythrocytes
was determined.We have plotted the hemagglutination assay according
to the percentage (%) of HA recovery in each analyzed sample. This
percentage is determined according to eq :
Total Protein Quantification
Total protein was quantified
using the BCA Protein Assay Kit (23225, Thermo Fisher Scientific)
according to the manufacture’s protocol. Bovine serum albumin
(BSA) was used for the calibration curve (23209, Thermo Fisher Scientific).
To avoid matrix interference, the samples were diluted between 2-
and 256-fold. The assay took place in a clear 96 well microplate (260895,
Nunc) and the absorbance at 562 nm was measured on Infinite 200 PRO
NanoQuant (Tecan) microplate multimode reader.
Total dsDNA Quantification
Total DNA was quantified
using the fluorescent-based Quant-iT Picogreen dsDNA assay kit (P7589,
Invitrogen) according to the manufacturer’s instructions. To
avoid matrix interference, the samples were diluted between 2- and
256-fold with the provided reaction buffer. The assay took place in
a black 96 well microplate, flat transparent (3603, Corning), and
the fluorescence was measured on Infinite 200 PRO NanoQuant (Tecan)
microplate multimode reader.
Nanoparticle Tracking Analysis
Total virus-like particles
concentration and size distribution were measured using the NanoSight
NS500 (Nanosight Ltd.). The samples were diluted in D-PBS (14190–169,
Gibco) so that virus-like particles concentration would be in the
108–109 particles mL–1 range (the instrument’s linear range). All measurements were
performed at 22 °C. Sample videos were analyzed with the Nanoparticle
Tracking Analysis (NTA) 2.3 analytical software (release version build
0025). Capture settings (shutter and gain) were adjusted manually.
For each sample, 60 s videos were acquired, and particles between
70 and 130 nm were considered.
Confocal Microscopy
Using Life Technologies (Carlsbad,
CA) Tetraspeck beads, one can use as visual reference of successful
VLP labeling and detection. Due to its four-color fluorescence using
green (which also detects labeled VLP) and red (specific for beads)
fluorescence, one can perform quantitative analysis on the detected
VLP. An inverted confocal point-scanning Zeiss LSM 710 microscope
equipped with 405, 458, 488, 561, and 633 nm lasers was used. Due
to the diffraction limit associated with microscopy techniques, no
particle below that threshold can be visualized with high resolution.
Thus, it would appear the point-spread function (PSF) of the instrument.
VLP are subdiffraction limit particles; thus, their signal in the
microscope would be the PSF of the microscope (approximately 240 nm).
By using 500 nm size fluorescent beads as a control, together with
their dual-fluorescence emission spectra, one can perform an accurate
detection of subdiffraction limit particles minus VLP. This methodology was
used to evaluate the best time for amino acid (Aha or Met) addition
after baculovirus infection: 12, 24, 36, and 48 hpi were evaluated.
Dilutions of each condition’s supernatant (100-fold) were deposited
into IbiTreat 8 microwell slides (Ibidi, Martinsried, Germany) and
allowed to attach for 1 h. Each preparation was then labeled with
20 μM of Alexa Fluor 488 (C-10405, Life Technologies) for 30
min according to manufacturers’ instructions. The sample was
washed three times with PBS, and a 500-fold dilution of 500 nm fluorescent
beads was added to each sample for 30 min. Medium was changed for
fresh PBS. In all steps, the PBS used for dilution preparation, wash
steps, and sample acquisition, was filtered with a 0.1 μM nylon
filter. Control VLP (methionine amino acid added during VLP production;
M2893, Sigma-Aldrich), modified VLP (with the Click-it noncanonical
amino acid, Aha; AS-63669, AnaSpec), and 500 nm beads were imaged
using a 63× oil objective and green and orange channels were
acquired. From each independent experiment at least three images at
different viewfields in the microslide were taken for all samples.
ImageJ software was used to perform merge images as well as to perform
particle count and detection and size analysis in each preparation
from which the full width at half-maximum was determined (reflects
particle size). From the number of particles detected, we estimated
the concentration of fluorescent VLP [VLPfluo] in each
DSP step and SEC fraction according to the relationship in eq :where N is the number of
fluorescent VLP detected in the microscopy image, a and a are, respectively the area of the microscope
coverslip (9.4 × 10.7 mm for each microwell) and the area of
the acquired image (44.5 × 44.5 μm), dil is the dilution factor of the added VLP (100-fold in our case),
and V is the sample volume.
Flow Cytometry
Detection and characterization of labeled
VLP and size discrimination between VLP (spheres of 100–200
nm) and baculovirus (rods of 200–400 nm) with flow cytometry
were performed using a BD LSR Fortessa (BD Biosciences, San Jose, CA). It is equipped with three
lasers (violet, 405 nm; blue, 488 nm; red, 640 nm), forward- and side-scatter
detectors, and nine fluorescence emission detectors (530/30; the green
channel was used for VLP-A488 and 100, 200, and 500 nm Tetraspeck
fluorescent beads). The side-scatter detector was used to define the
detection threshold. Using 100, 200, and 500 nm beads, one can build
a particle size ruler in flow cytometry with the scatter signal,[23] which can then be used to evaluate the VLP samples
size distribution. The refractive index depends on the material of
the scattered solution; thus, the direct correlation of bead size
and VLP can only be achieved if each sample has approximately the
same RI. The RI for PBS; UF retentate; SEC fractions (100-fold dilution);
baculovirus (100-fold dilution); and 100 (2000-fold dilution), 200
(1000-fold dilution), and 500 nm beads (500-fold dilution) are, respectively,
1.334, 1.335, 1.335, 1.336, 1.334, 1.334, and 1.334, measured using
a digital refractometer (13950000, AR 200 Digital Refractometer, Leica).
The side-scatter–Alexa-488 correlograms were acquired for each
bead and VLP sample, at the dilutions previously stated, to detect
baculovirus presence and evaluate further particle separation by sorting.
In all steps, the PBS used for dilution preparation, wash steps, and
sample acquisition was filtered with a 0.1 μM nylon filter.
VLP Sorting
Sorting of the SEC F4 sample from the downstream
processing was performed to separate VLPs from the baculovirus-rich
fraction (>200 nm). Fluorescence activated sorting was performed
in
a BD FACS Aria III equipped with three lasers (blue, 488 nm; yellow-green,
561 nm; and red, 633 nm). The 200 nm fluorescent beads were used to
define two sorting populations: P2, corresponding to the >200 particles
detected, which is a baculovirus-rich population; and P1, which is
the <200 nm particles that, in contrast to P2, are VLP-rich. Each
population was acquired in vials filled with PBS, and the assessment
for the presence of VLP and baculovirus was performed by atomic force
microscopy.
Atomic Force Microscopy
AFM images
of VLPs and baculovirus
were acquired using a JPK Nano Wizard II (Berlin, Germany) mounted
on a Zeiss Axiovert 200 inverted microscope (Göttingen, Germany).
The AFM head is equipped with a 15 μm z-range
linearized piezoelectric scanner and an infrared laser. All samples
were prepared in freshly cleaved mica. For scanning in liquid environment,
the mica was pretreated with poly-d-lysine for 20 min and
rinsed with miliQ water. A 50 μL drop of each sample was added
to the mica and rinsed with PBS buffer at least four times. The sample
was then allowed to air-dry or maintained in buffer for subsequent
imaging. Scanning was performed using uncoated silicon ACL cantilevers
from Applied NanoStructure for air-dried samples and uncoated silicon
cantilevers HQ:CSC38–No Al from MikroMasch for samples in liquid
medium. The ACL cantilevers had typical resonance frequencies between
145 and 230 kHz and an average spring constant of 45 N/m. HQ:CSC38
cantilevers had typical resonance frequencies between 5 and 17 kHz
and an average spring constant of 0.03 N/m. All measurements were
carried out in contact mode. All images were obtained with the same
or similar AFM parameters (set point, gain, and scan rate) values.
Set point and gain were continuously adjusted during scanning to maintain
the lowest possible value and reduce sample damage.
Transmission
Electron Microscopy
To analyze the presence,
integrity and morphology (shape and size) of the VLPs, electron microscopy
was performed as follows: a drop (5 μL) of sample was adsorbed
onto a Formvar coated 150 mesh copper grid from Veco (Science Services)
for 2 min. The grid was washed five times with sterile filtered distilled
H2O. Next, it was soaked in 2% uranyl acetate for 2 min
and dried in air at room temperature (22 °C). The samples were
examined with a Hitachi H-7650 120 Kv electron microscope (Hitachi
High-Technologies Corporation).
PCR
Baculovirus
viral DNA was extracted and purified
using the High Pure Viral Nucleic Acid Kit (Roche Diagnostics) using
the manufacturer’s instructions. The number of genome containing
particles were monitored by real time quantitative PCR (RT-qPCR) following
the protocol described elsewhere.[38]
Western
Blot Analysis
Western blot analysis was performed
for control and modified influenza VLPs with both precipitated and
nonprecipitated samples. As a control, M1 protein from influenza A
H1N1 strain (SinoBiological) and H3 influenza VLP (produced and purified
at iBET) were used. Protein precipitation was performed with 20% (v/v)
ethanol overnight. Loading buffer (LDS sample buffer and reducing
agent (Invitrogen)) was added, and protein samples were incubated
at 70 °C for 10 min. Influenza VLPs were separated in a 4–12%
(w/v) polyacrylamide NuPAGE gradient precast gel (Invitrogen). Samples
were resolved for 60 min at a constant voltage of 200 V and transferred
into a PVDF membrane using iBlot dry blotting system (Invitrogen).
Membranes were blocked with 5% (w/v) of dry milk (Merck Millipore)
in Tris-buffered saline with 0.1% (w/v) of Tween 20 (T-TBS buffer)
for 1 h. After blocking, membranes were incubated overnight with the
respective primary antibody: anti-influenza A virus M1 goat antibody
(dilution 1:2000) (Abcam ab20910) or a 1:1 mixture of anti-A–Johannesburg/33/94
sheep serum (dilution 1:1000) and anti-A–Nanchang/933/95 (H3N2)
HA sheep serum (dilution 1:1000) (both provided by NIBSC). Western
blot detection was performed with the corresponding anti-goat or anti-sheep
secondary antibody (dilution 1:2000, 1 h incubation) conjugated to
horseradish peroxidase and developed using the ECL detection reagent
protocol (GE Healthcare).
Fluorescence Imaging
Control and
labeled VLP samples
were incubated with 20 μM of Click-iT Alexa Fluor488 fluorescent
probe for 30 min prior to SDS-PAGE gel running. A FLA-5100 fluorescent
imaging system (Fujifilm Life Sciences) was used to reveal the gel
and analyze the presence of fluorescent bands. The 473 nm laser was
used, and images were acquired with 25 μ of resolution and at
a voltage of 600 V.
Mass Spectrometry
HA and M1 protein
bands, detected
by Western blot, and fluorescent bands were destained, reduced, alkylated,
and digested with trypsin (Promega, 6.7 ng/μL) overnight at
37 °C. The tryptic peptides were desalted using POROS R2 (Applied
Biosystems) and analyzed by nanoLC–MS using TripleTOF 6600
(ABSciex). External calibration was performed using β-galactosidase
digest (ABSciex). The 40 most intense precursor ions from the MS spectra
were selected for tandem mass spectrometry (MS/MS) analysis. Data
were acquired with the Analyst software TF 1.7 (ABSciex). The raw
MS and MS/MS data were analyzed using Protein Pilot software version
5.0 (ABSciex) for protein identification. The search was performed
against the HA and M1 protein sequences and against the Swissprot
viruses database plus the protein sequences of influenza VLP proteins
HA and M1. Protein identification was considered with an unused score
greater than 1.3 (95% confidence). To detect modified peptides, data
were also analyzed using the BioPharmaView software version 1.0 (ABSciex)
considering a Met–Aha modification (mass shift of −4.986
Da) with a m/z tolerance of ±10
ppm.
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