Literature DB >> 25820409

Additive-manufactured patient-specific titanium templates for thoracic pedicle screw placement: novel design with reduced contact area.

Mitsuru Takemoto1, Shunsuke Fujibayashi2, Eigo Ota3, Bungo Otsuki2, Hiroaki Kimura2, Takeshi Sakamoto4, Toshiyuki Kawai2, Tohru Futami3, Kiyoyuki Sasaki5, Tomiharu Matsushita6, Takashi Nakamura7, Masashi Neo8, Shuich Matsuda2.   

Abstract

PURPOSE: Image-based navigational patient-specific templates (PSTs) for pedicle screw (PS) placement have been described. With recent advances in three-dimensional computer-aided designs and additive manufacturing technology, various PST designs have been reported, although the template designs were not optimized. We have developed a novel PST design that reduces the contact area without sacrificing stability. It avoids susceptibility to intervening soft tissue, template geometric inaccuracy, and difficulty during template fitting.
METHODS: Fourteen candidate locations on the posterior aspect of the vertebra were evaluated. Among them, locations that had high reproducibility on computed tomography (CT) images and facilitated accurate PS placement were selected for the final PST design. An additive manufacturing machine (EOSINT M270) fabricated the PSTs using commercially pure titanium powder. For the clinical study, 36 scoliosis patients and 4 patients with ossification of the posterior longitudinal ligament (OPLL) were treated with thoracic PSs using our newly developed PSTs. We intraoperatively and postoperatively evaluated the accuracy of the PS hole created by the PST.
RESULTS: Based on the segmentation reproducibility and stability analyses, we selected seven small, round contact points for our PST: bilateral superior and inferior points on the transverse process base, bilateral inferior points on the laminar, and a superior point on the spinous process. Clinically, the success rates of PS placement using this PST design were 98.6 % (414/420) for scoliosis patients and 100 % (46/46) for OPLL patients.
CONCLUSION: This study provides a useful design concept for the development and introduction of patient-specific navigational templates for placing PSs.

Entities:  

Keywords:  Additive manufacturing; Patient-specific template; Pedicle screw; Rapid prototyping; Surgery; Surgical guide; Titanium

Mesh:

Substances:

Year:  2015        PMID: 25820409     DOI: 10.1007/s00586-015-3908-z

Source DB:  PubMed          Journal:  Eur Spine J        ISSN: 0940-6719            Impact factor:   3.134


  16 in total

Review 1.  Pedicle screw navigation: a systematic review and meta-analysis of perforation risk for computer-navigated versus freehand insertion.

Authors:  Benjamin J Shin; Andrew R James; Innocent U Njoku; Roger Härtl
Journal:  J Neurosurg Spine       Date:  2012-06-22

2.  The clinical risk of vertebral artery injury from cervical pedicle screws inserted in degenerative vertebrae.

Authors:  Masashi Neo; Takeshi Sakamoto; Shunsuke Fujibayashi; Takashi Nakamura
Journal:  Spine (Phila Pa 1976)       Date:  2005-12-15       Impact factor: 3.468

3.  Development of a new technique for pedicle screw and Magerl screw insertion using a 3-dimensional image guide.

Authors:  Yoshiharu Kawaguchi; Masato Nakano; Taketoshi Yasuda; Shoji Seki; Takeshi Hori; Tomoatsu Kimura
Journal:  Spine (Phila Pa 1976)       Date:  2012-11-01       Impact factor: 3.468

4.  Image-based drill templates for cervical pedicle screw placement.

Authors:  Timothy C Ryken; Brent D Owen; Gary E Christensen; Joseph M Reinhardt
Journal:  J Neurosurg Spine       Date:  2009-01

5.  Computer assisted orthopaedic surgery with image based individual templates.

Authors:  K Radermacher; F Portheine; M Anton; A Zimolong; G Kaspers; G Rau; H W Staudte
Journal:  Clin Orthop Relat Res       Date:  1998-09       Impact factor: 4.176

6.  A novel computer-assisted drill guide template for thoracic pedicle screw placement: a cadaveric study.

Authors:  Tao Ma; Yong-Qing Xu; Yu-Bin Cheng; Mu-Yao Jiang; Xing-Ming Xu; Le Xie; Sheng Lu
Journal:  Arch Orthop Trauma Surg       Date:  2011-08-27       Impact factor: 3.067

7.  A novel patient-specific navigational template for cervical pedicle screw placement.

Authors:  Sheng Lu; Yong Q Xu; William W Lu; Guo X Ni; Yan B Li; Ji H Shi; Dong P Li; Guo P Chen; Yu B Chen; Yuan Z Zhang
Journal:  Spine (Phila Pa 1976)       Date:  2009-12-15       Impact factor: 3.468

8.  A novel computer-assisted drill guide template for placement of C2 laminar screws.

Authors:  Sheng Lu; Yong Q Xu; Yuan Z Zhang; Le Xie; Hai Guo; Dong P Li
Journal:  Eur Spine J       Date:  2009-06-11       Impact factor: 3.134

9.  A novel computer-assisted drill guide template for lumbar pedicle screw placement: a cadaveric and clinical study.

Authors:  Sheng Lu; Yong Q Xu; Yuan Z Zhang; Yan B Li; Le Xie; Ji H Shi; Hai Guo; Guo P Chen; Yu B Chen
Journal:  Int J Med Robot       Date:  2009-06       Impact factor: 2.547

10.  Multistep pedicle screw insertion procedure with patient-specific lamina fit-and-lock templates for the thoracic spine: clinical article.

Authors:  Taku Sugawara; Naoki Higashiyama; Shuichi Kaneyama; Masato Takabatake; Naoko Watanabe; Fujio Uchida; Masatoshi Sumi; Kazuo Mizoi
Journal:  J Neurosurg Spine       Date:  2013-05-24
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  17 in total

1.  Are computer numerical control (CNC)-manufactured patient-specific metal templates available for posterior thoracic pedicle screw insertion? Feasibility and accuracy evaluation.

Authors:  Xiangxue Kong; Lei Tang; Qiang Ye; Wenhua Huang; Jianyi Li
Journal:  Eur Spine J       Date:  2017-07-17       Impact factor: 3.134

2.  Pull-out strength of patient-specific template-guided vs. free-hand fluoroscopically controlled thoracolumbar pedicle screws: a biomechanical analysis of a randomized cadaveric study.

Authors:  A Aichmair; M Moser; M R Bauer; E Bachmann; J G Snedeker; M Betz; M Farshad
Journal:  Eur Spine J       Date:  2017-03-04       Impact factor: 3.134

Review 3.  Current status of 3D printing in spine surgery.

Authors:  Bhavuk Garg; Nishank Mehta
Journal:  J Clin Orthop Trauma       Date:  2018-08-07

Review 4.  3D printing in dentistry.

Authors:  A Dawood; B Marti Marti; V Sauret-Jackson; A Darwood
Journal:  Br Dent J       Date:  2015-12       Impact factor: 1.626

Review 5.  Systematic review of 3D printing in spinal surgery: the current state of play.

Authors:  Ben Wilcox; Ralph J Mobbs; Ai-Min Wu; Kevin Phan
Journal:  J Spine Surg       Date:  2017-09

Review 6.  Current status and applications of additive manufacturing in dentistry: A literature-based review.

Authors:  Mohd Javaid; Abid Haleem
Journal:  J Oral Biol Craniofac Res       Date:  2019-04-16

Review 7.  [Progress in clinical application of 3D printed navigational template in orthopedic surgery].

Authors:  Sheng Lu; Xin Xin; Wenhua Huang; Yanbing Li
Journal:  Nan Fang Yi Ke Da Xue Xue Bao       Date:  2020-08-30

8.  Accuracy of patient-specific template-guided vs. free-hand fluoroscopically controlled pedicle screw placement in the thoracic and lumbar spine: a randomized cadaveric study.

Authors:  Mazda Farshad; Michael Betz; Nadja A Farshad-Amacker; Manuel Moser
Journal:  Eur Spine J       Date:  2016-08-09       Impact factor: 3.134

9.  A comparative study on the accuracy of pedicle screw placement assisted by personalized rapid prototyping template between pre- and post-operation in patients with relatively normal mid-upper thoracic spine.

Authors:  Yong Hu; Zhen-Shan Yuan; William Ryan Spiker; Wei-Xin Dong; Xiao-Yang Sun; Jian-Bing Yuan; Jiao Zhang; Bingke Zhu
Journal:  Eur Spine J       Date:  2016-03-28       Impact factor: 3.134

10.  Three-Dimensional Printing for Preoperative Planning and Pedicle Screw Placement in Adult Spinal Deformity: A Systematic Review.

Authors:  Cesar D Lopez; Venkat Boddapati; Nathan J Lee; Marc D Dyrszka; Zeeshan M Sardar; Ronald A Lehman; Lawrence G Lenke
Journal:  Global Spine J       Date:  2020-08-07
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