Gernot Jäger1, Michele Girfoglio2, Florian Dollo1, Roberto Rinaldi3, Hans Bongard3, Ulrich Commandeur2, Rainer Fischer2,4, Antje C Spiess5, Jochen Büchs1. 1. AVT-Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Worringerweg 1, D-52074 Aachen, Germany. 2. Institute of Molecular Biotechnology, RWTH Aachen University, Worringerweg 1, D-52074 Aachen, Germany. 3. Max-Planck-Institut für Kohlenforschung, Kaiser-Wilhelm-Platz 1, D-45470 Mülheim an der Ruhr, Germany. 4. Fraunhofer Institute for Molecular Biology and Applied Ecology (IME), Forckenbeckstrasse 6, D-52074 Aachen, Germany. 5. AVT-Aachener Verfahrenstechnik, Enzyme Process Technology, RWTH Aachen University, Worringerweg 1, D-52074 Aachen, Germany.
Abstract
BACKGROUND: In order to generate biofuels, insoluble cellulosic substrates are pretreated and subsequently hydrolyzed with cellulases. One way to pretreat cellulose in a safe and environmentally friendly manner is to apply, under mild conditions, non-hydrolyzing proteins such as swollenin - naturally produced in low yields by the fungus Trichoderma reesei. To yield sufficient swollenin for industrial applications, the first aim of this study is to present a new way of producing recombinant swollenin. The main objective is to show how swollenin quantitatively affects relevant physical properties of cellulosic substrates and how it affects subsequent hydrolysis. RESULTS: After expression in the yeast Kluyveromyces lactis, the resulting swollenin was purified. The adsorption parameters of the recombinant swollenin onto cellulose were quantified for the first time and were comparable to those of individual cellulases from T. reesei. Four different insoluble cellulosic substrates were then pretreated with swollenin. At first, it could be qualitatively shown by macroscopic evaluation and microscopy that swollenin caused deagglomeration of bigger cellulose agglomerates as well as dispersion of cellulose microfibrils (amorphogenesis). Afterwards, the effects of swollenin on cellulose particle size, maximum cellulase adsorption and cellulose crystallinity were quantified. The pretreatment with swollenin resulted in a significant decrease in particle size of the cellulosic substrates as well as in their crystallinity, thereby substantially increasing maximum cellulase adsorption onto these substrates. Subsequently, the pretreated cellulosic substrates were hydrolyzed with cellulases. Here, pretreatment of cellulosic substrates with swollenin, even in non-saturating concentrations, significantly accelerated the hydrolysis. By correlating particle size and crystallinity of the cellulosic substrates with initial hydrolysis rates, it could be shown that the swollenin-induced reduction in particle size and crystallinity resulted in high cellulose hydrolysis rates. CONCLUSIONS: Recombinant swollenin can be easily produced with the robust yeast K. lactis. Moreover, swollenin induces deagglomeration of cellulose agglomerates as well as amorphogenesis (decrystallization). For the first time, this study quantifies and elucidates in detail how swollenin affects different cellulosic substrates and their hydrolysis.
BACKGROUND: In order to generate biofuels, insoluble cellulosic substrates are pretreated and subsequently hydrolyzed with cellulases. One way to pretreat cellulose in a safe and environmentally friendly manner is to apply, under mild conditions, non-hydrolyzing proteins such as swollenin - naturally produced in low yields by the fungus Trichoderma reesei. To yield sufficient swollenin for industrial applications, the first aim of this study is to present a new way of producing recombinant swollenin. The main objective is to show how swollenin quantitatively affects relevant physical properties of cellulosic substrates and how it affects subsequent hydrolysis. RESULTS: After expression in the yeastKluyveromyces lactis, the resulting swollenin was purified. The adsorption parameters of the recombinant swollenin onto cellulose were quantified for the first time and were comparable to those of individual cellulases from T. reesei. Four different insoluble cellulosic substrates were then pretreated with swollenin. At first, it could be qualitatively shown by macroscopic evaluation and microscopy that swollenin caused deagglomeration of bigger cellulose agglomerates as well as dispersion of cellulose microfibrils (amorphogenesis). Afterwards, the effects of swollenin on cellulose particle size, maximum cellulase adsorption and cellulose crystallinity were quantified. The pretreatment with swollenin resulted in a significant decrease in particle size of the cellulosic substrates as well as in their crystallinity, thereby substantially increasing maximum cellulase adsorption onto these substrates. Subsequently, the pretreated cellulosic substrates were hydrolyzed with cellulases. Here, pretreatment of cellulosic substrates with swollenin, even in non-saturating concentrations, significantly accelerated the hydrolysis. By correlating particle size and crystallinity of the cellulosic substrates with initial hydrolysis rates, it could be shown that the swollenin-induced reduction in particle size and crystallinity resulted in high cellulose hydrolysis rates. CONCLUSIONS: Recombinant swollenin can be easily produced with the robust yeastK. lactis. Moreover, swollenin induces deagglomeration of cellulose agglomerates as well as amorphogenesis (decrystallization). For the first time, this study quantifies and elucidates in detail how swollenin affects different cellulosic substrates and their hydrolysis.
Naturally occurring lignocellulose is a promising starting material for the sustainable
production of platform chemicals and fuels [1-6]. The hydrolysis of its main component cellulose to glucose necessitates a
cellulase system consisting of cellobiohydrolase (CBH, E.C. 3.2.1.91), endoglucanase
(EG, E.C. 3.2.1.4) and β-glucosidase (E.C. 3.2.1.21) [7-9]. Besides enzyme-related factors (for example, enzyme inactivation and product
inhibition) [10], the enzymatic hydrolysis of cellulose is limited by its physical properties [11-14]. These properties, in particular, are the degree of polymerization,
accessibility and crystallinity [15-18]. Cellulose accessibility, which is determined by cellulose particle size
(external surface area) and porosity (internal surface area) [15,19], is the most important factor for hydrolysis [15,18,20-24]. This accessibility reflects the total surface area available for direct
physical contact between cellulase and cellulose and, therefore, influences cellulase
adsorption as well as the rate and extent of cellulose hydrolysis [21,25]. Furthermore, crystallinity is a relevant factor for cellulose hydrolysis,
since it influences the reactivity of adsorbed cellulases [26]. Here, it should be noted that crystallinity may also affect cellulase
adsorption [26,27] and, therefore, cellulose accessibility [15,21,28]. Up to now, the relationship between crystallinity and accessibility has not
been clearly understood [15,29]. However, for high cellulose hydrolysis rates and yields, cellulose
accessibility needs to be increased and, conversely, its crystallinity reduced [30,31]. To achieve this and accordingly improve subsequent hydrolysis, pretreatment
techniques are essential [6,14,16,32].Since pretreatment can be expensive, there is a prime motivation to screen and improve
it [33-37]. Over time, many pretreatment technologies have been developed: physical (for
example, milling or grinding), physicochemical (for example, steam explosion or ammonia
fiber explosion), chemical (for example, acid or alkaline hydrolysis, organic solvents
or ionic liquids), biological or electrical methods, or combinations of these methods [33,35]. Some of these techniques entail expensive equipment, harsh conditions and
high energy input [33]. By contrast, in the past years, non-hydrolyzing proteins have been
investigated that pretreat cellulose under mild conditions [17,20]. After regular lignocellulose pretreatment, these non-hydrolyzing proteins
can be added during cellulose hydrolysis [38] or they can be utilized in a second pretreatment step in which cellulose is
the substrate [17].During this second pretreatment step, cellulose is incubated under mild conditions with
non-hydrolyzing proteins that bind to the cellulose. As a result, cellulose microfibrils
(diameter around 10 nm [39,40]) are dispersed and the thicker cellulose macrofibrils or fibers (diameter
around 0.5 to 10 μm, consisting of microfibrils [39-41]) swell, thereby decreasing crystallinity and increasing accessibility [20,42-44]. This phenomenon was named amorphogenesis [20,42]. Furthermore, cellulose-binding proteins can lead to deagglomeration of
cellulose agglomerates (diameter > 0.1 mm, consisting of cellulose fibers) [45,46], thereby separating cellulose fibers from each other and additionally
increasing cellulose accessibility. Ultimately, amorphogenesis as well as
deagglomeration promote cellulose hydrolysis [20].Various authors have described hydrolysis-promoting effects when pretreating cellulose
with single cellulose-binding domains [17], expansins from plants [38,47-49] or expansin-related proteins from Trichoderma reesei [50], Bacillus subtilis [51], Bjerkandera adusta [52] or Aspergillus fumigatus [46]. A prominent expansin-related protein is swollenin from the fungus T.
reesei. In contrast to cellulases, the expression levels of swollenin in T.
reesei are relatively low (1 mg/L) [50]. Thus, swollenin from T. reesei has been heterologously expressed in
Saccharomyces cerevisiae [50], Aspergillus niger [50] and Aspergillus oryzae [53]. The expression levels in S. cerevisiae, however, are also low (25
μg/L) [50] and only A. oryzae produces swollenin in higher concentrations (50
mg/L) [53]. According to Saloheimo et al. [50], swollenin can disrupt the structure of cotton fiber or the cell wall of the
algae Valonia macrophysa. Since swollenin shows a high sequence similarity to
plant expansins [50], it may have a similar function and lead to the disruption of cellulosic
networks within plant cell walls [20]. Thus, swollenin may have an important role in the enzymatic degradation of
lignocellulose by T. reesei [54]. Up to now, however, there is no systematic and quantitative analysis of the
effects of swollenin on cellulosic substrates and their hydrolysis.First, this study presents an alternative way of producing recombinant swollenin in
order to generate sufficient swollenin for industrial applications. Second, the main
objective is to show how recombinant swollenin quantitatively affects relevant physical
properties of cellulosic substrates and how it affects their subsequent hydrolysis.
Results and discussion
Production and analysis of recombinant swollenin
Swollenin is a cellulase-related protein and consists of an N-terminal
cellulose-binding domain connected by a linker region to an expansin-homologous
domain [50]. The cDNA for swollenin from T. reesei was used as a template to
clone a recombinant His-tagged swollenin (data not shown). After cloning, the
recombinant swollenin was heterologously expressed by using the yeastK. lactis
as expression host [55]. In addition, a non-transformed K. lactis wild type was
cultivated as a reference. As shown by SDS-PAGE (Figure 1A),
the supernatants of the wild type (lane 1) and the transformed clone (lane 2) showed
only a few differences in protein secretion pattern. These differences could be
explained by the influence of heterologous protein expression on the native secretome
of K. lactis [56]. However, an intense protein band at about 80 kDa could be observed in the
supernatant of the transformed clone which corresponds to the size of native
swollenin from T. reesei (about 75 kDa, 49 kDa based on the primary
sequence) [50]. Furthermore, this protein band was detected as a His-tagged protein by
Western blot analysis (Figure 1B). In order to quantify the
putative swollenin in the supernatant of K. lactis, the total protein
concentration was determined and a densitometric analysis of the SDS-polyacrylamide
gel (Figure 1A, lane 2) was conducted. The expression level of
swollenin was approximately 20 to 30 mg/L, which is comparable with the results for
other recombinant proteins expressed in K. lactis [55,56]. With respect to recombinant swollenin, lower or comparable expression
levels were achieved by using S. cerevisiae (25 μg/L) [50] or A. oryzae (50 mg/L) [53] as expression hosts. Finally, this protein was purified by immobilized
metal ion affinity chromatography. According to Figure 1A and
1B, the final fraction (lane 3) showed a protein band with
high purity (around 75%).
Figure 1
SDS-PAGE, Western blot and mass spectrometry of swollenin produced by
. (A) SDS-PAGE and (B)
Western blot: (M) Molecular mass marker, (1) filtrated culture supernatant of
K. lactis wild type, (2) filtrated culture supernatant of K.
lactis expressing recombinant swollenin, (3) recombinant swollenin
purified by immobilized metal affinity chromatography. 12% polyacrylamide gel,
the same volume of the samples (15 μL) was loaded onto the particular
slots; (C) Mass spectrometric results and primary sequence of
recombinant swollenin. The protein band (around 80 kDa) was analyzed using a
mass spectrometer and the Mascot database. The detected peptides are underlined
and written in italic letters. The cellulose-binding domain [6-39], expansinA
domain [243-401] and His-tag [476-483] are marked in grey. Potential areas for
N-glycosylation and O-glycosylation are written in bold letters. The black
arrows enclose the primary sequence of the native swollenin (CAB92328) without
leader peptide.
SDS-PAGE, Western blot and mass spectrometry of swollenin produced by
. (A) SDS-PAGE and (B)
Western blot: (M) Molecular mass marker, (1) filtrated culture supernatant of
K. lactis wild type, (2) filtrated culture supernatant of K.
lactis expressing recombinant swollenin, (3) recombinant swollenin
purified by immobilized metal affinity chromatography. 12% polyacrylamide gel,
the same volume of the samples (15 μL) was loaded onto the particular
slots; (C) Mass spectrometric results and primary sequence of
recombinant swollenin. The protein band (around 80 kDa) was analyzed using a
mass spectrometer and the Mascot database. The detected peptides are underlined
and written in italic letters. The cellulose-binding domain [6-39], expansinA
domain [243-401] and His-tag [476-483] are marked in grey. Potential areas for
N-glycosylation and O-glycosylation are written in bold letters. The black
arrows enclose the primary sequence of the native swollenin (CAB92328) without
leader peptide.To clearly identify the protein band at about 80 kDa (Figure 1A
and 1B), its amino acid sequence was determined by using mass
spectrometry [57] and the Mascot search engine [58]. Figure 1C shows the results of mass spectrometry
and the expected amino acid sequence of the recombinant swollenin. As shown by a high
Mascot score of 502 (Figure 1C), the protein at 80 kDa was
clearly identified to be a variant of swollenin from T. reesei. Regarding
the native swollenin sequence, a protein score of greater than 57 (homology
threshold) indicates identity or extensive homology (P < 0.05). In
addition, potential N- and O-glycosylation sites were detected by using the NetNGlyc
1.0 and NetOGlyc 3.1 servers [59] (Figure 1C). Here, it should be noted that the
native swollenin contains almost no N-glycosylation [50]. Therefore, the difference between the calculated molecular mass of 49
kDa, based on the primary sequence of swollenin, and the observed molecular mass of
80 kDa (Figure 1A and 1B) may be
explained by O-glycosylation and other post-translational modifications. Proofs are
given as follows: (i) the linker region of cellulases or cellulase-related proteins
is highly O-glycosylated [60]; (ii) swollenin contains potential O-glycosylation sites within the linker
region (Figure 1C); (iii) no peptides of the linker region were
identified by mass spectrometry, since glycosylation alters the mass/charge ratio of
the peptides (Figure 1C).
Adsorption of swollenin
As the adsorption of proteins is a prerequisite for amorphogenesis [20], the adsorption isotherm of purified swollenin onto filter paper was
determined. Preliminary adsorption kinetics showed that an incubation time of less
than or equal 2 h was needed to reach equilibrium. Figure 2
illustrates that the adsorption of swollenin was a characteristic function of free
swollenin concentration. After a sharp increase in adsorbed swollenin at low
concentrations, a plateau was reached at higher concentrations (> 5 μmol/L). As
denatured swollenin, boiled for 20 min, showed no adsorption (Figure 2), the adsorption was specific and required a functional protein
structure. The Langmuir isotherm (Equation 1) provided a good fit (Figure 2, R= 0.91). Corresponding parameters - the
maximum swollenin adsorption per g cellulose at equilibrium,
A; and the dissociation constant of swollenin,
K- are listed in the legend of Figure 2. Similar values of Aand Kwere found when analyzing the adsorption of purified cellulases onto
filter paper ([61], CBH I: 0.17 μmol/g, 0.71 μmol/L; EG I: 0.17 μmol/g, 1.79
μmol/L). This may be attributed to the fact that swollenin exhibits a
cellulose-binding domain with high homology to those of cellulases [62]. However, Awas lower for swollenin than for single
cellulases. According to Linder et al. [63], single amino acid substitutions of cellulose-binding domains can lead to
adsorption differences. Furthermore, catalytic domains of cellulases are known to
specifically adsorb onto cellulose independently of cellulose-binding domains [41]. In addition, the difference in Amay be explained
by the lower molecular mass of cellulases [64] and, therefore, a better access to internal binding sites as described for
other proteins and materials [65,66].
Figure 2
Adsorption isotherm of purified swollenin onto filter paper. The
predicted Langmuir isotherm, according to Equation (1), is shown as a solid
line (R= 0.91) and corresponding parameters (including
standard deviations) are: A= 0.089 ±
0.006 μmol/g, K= 0.707 ± 0.196
μmol/L. The initial swollenin concentration, added at the start of the
incubation, is also shown for a better understanding of Figure 8; 20 g/L
Whatman filter paper No.1 in 0.05 M sodium acetate buffer at pH 4.8, T
= 45°C, V= 1 mL, n = 1000 rpm,
d= 3 mm, incubation time 2 h.
Adsorption isotherm of purified swollenin onto filter paper. The
predicted Langmuir isotherm, according to Equation (1), is shown as a solid
line (R= 0.91) and corresponding parameters (including
standard deviations) are: A= 0.089 ±
0.006 μmol/g, K= 0.707 ± 0.196
μmol/L. The initial swollenin concentration, added at the start of the
incubation, is also shown for a better understanding of Figure 8; 20 g/L
Whatman filter paper No.1 in 0.05 M sodium acetate buffer at pH 4.8, T
= 45°C, V= 1 mL, n = 1000 rpm,
d= 3 mm, incubation time 2 h.
Pretreatment of filter paper with swollenin
To verify a potential effect of recombinant swollenin on cellulose, filter paper was
pretreated with buffer, BSA or recombinant swollenin. Here, swollenin in an initial
concentration of 20 mg per g cellulose was applied (> 80% saturation, Figure 2). It should be noted that all pretreatments were initiated with
the same initial number (80) of filter paper agglomerates (initial diameter
approximately 3 mm). As shown in Figure 3A, swollenin caused a
deagglomeration of filter paper agglomerates (consisting of cellulose fibers). Since
the cellulose fibers of a single agglomerate were separated by pretreatment with
swollenin (Figure 3B), the number of bigger agglomerates
obviously decreased (Figure 3A). This decrease in the number of
bigger agglomerates (> 0.5 mm) was also quantified using image analysis (Figure 3A). During pretreatment, a shaken system with relatively low
shear forces was applied. However, to exclude a sole mechanical effect on cellulose
agglomerates due to shaking and to verify a specific effect of swollenin, filter
paper was accordingly pretreated with buffer or the protein BSA (references). By
contrast, the pretreatments with buffer or BSA showed much less deagglomeration
(Figure 3A and 3B). Consequently, the
deagglomeration was specifically caused by swollenin. As no reducing sugars were
detected when using the sensitive p-hydroxy benzoic acid hydrazide assay after an
incubation with swollenin for 48 h, the reduction in the number of large agglomerates
was attributed to the aforementioned adsorption of swollenin onto filter paper
(Figure 2) and the so-called non-hydrolytic deagglomeration [20].
Figure 3
Photography and light microscopy of filter paper after pretreatment with
swollenin. (A) Macroscopic pictures of pretreated filter paper in
petri dishes and number of agglomerates. All pretreatments were initiated with
the same initial number (80) of filter paper agglomerates (initial diameter
approx. 3 mm). Number of agglomerates (> 0.5 mm) was measured by image
analysis; (B) Light microscopy of pretreated filter paper. Eclipse E600
(Nikon); Pretreatment: 20 g/L cellulose in 0.05 M sodium acetate buffer at pH
4.8, 0.4 g/L BSA (approx. 6 μmol/L) or swollenin (approx. 5 μmol/L),
T = 45°C, V= 1 mL, n = 1000
rpm, d= 3 mm, incubation time 48 h.
Photography and light microscopy of filter paper after pretreatment with
swollenin. (A) Macroscopic pictures of pretreated filter paper in
petri dishes and number of agglomerates. All pretreatments were initiated with
the same initial number (80) of filter paper agglomerates (initial diameter
approx. 3 mm). Number of agglomerates (> 0.5 mm) was measured by image
analysis; (B) Light microscopy of pretreated filter paper. Eclipse E600
(Nikon); Pretreatment: 20 g/L cellulose in 0.05 M sodium acetate buffer at pH
4.8, 0.4 g/L BSA (approx. 6 μmol/L) or swollenin (approx. 5 μmol/L),
T = 45°C, V= 1 mL, n = 1000
rpm, d= 3 mm, incubation time 48 h.As described by Saloheimo et al. [50], swollenin is also able to disrupt and swell cotton fibers. This
phenomenon results from the dispersion of cellulose microfibrils and is called
amorphogenesis [20,42]. In this current study, however, the swelling of cellulose fibers was not
detected when Whatman filter paper No.1 - a different substrate - was used (Figure
3B). Reasons for this may be the different structure of
filter paper than that of cotton used by Saloheimo et al. [50] or the low resolution of light microscopy. Therefore, scanning electron
microscopy was applied to visualize the effect of swollenin on cellulose microfibrils
(Figure 4A and 4B). After pretreatments
with buffer or BSA, the microfibrils were not dispersed, thereby resulting in a
smooth and uniform surface of the whole fiber. By contrast, swollenin caused the
microfibrils to disperse, thereby creating a rough and amorphic surface on the
cellulose fibers. Other authors found similar results via scanning electron
microscopy after treating cellulose with cellulose-binding domains of cellulases [17,45,67]. However, the results of this current study indicate that recombinant
swollenin from K. lactis may induce amorphogenesis of cellulosic
substrates.
Figure 4
Scanning electron microscopy of filter paper after pretreatment with
swollenin. Pictures were taken at two different magnifications (A,
B): see scale markers; Pretreatment: 20 g/L cellulose in 0.05 M sodium
acetate buffer at pH 4.8, 0.4 g/L BSA (approx. 6 μmol/L) or swollenin
(approx. 5 μmol/L), T = 45°C, V= 1 mL,
n = 1000 rpm, d= 3 mm, incubation time 48 h.
Hitachi S-5500 (Hitachi).
Scanning electron microscopy of filter paper after pretreatment with
swollenin. Pictures were taken at two different magnifications (A,
B): see scale markers; Pretreatment: 20 g/L cellulose in 0.05 M sodium
acetate buffer at pH 4.8, 0.4 g/L BSA (approx. 6 μmol/L) or swollenin
(approx. 5 μmol/L), T = 45°C, V= 1 mL,
n = 1000 rpm, d= 3 mm, incubation time 48 h.
Hitachi S-5500 (Hitachi).The non-hydrolytic deagglomeration or amorphogenesis of cellulose was also described
for single cellulose-binding domains of cellulases [17,45,67] and for other expansin-related proteins from B. subtilis [51], A. fumigatus [46] or B. adusta [52]. However, there is no detailed and quantitative analysis of different
cellulosic substrates after pretreatment with non-hydrolyzing proteins, especially
with regard to swollenin.
Effect of swollenin pretreatment on the physical properties of cellulosic
substrates
To analyze in detail the effect of recombinant swollenin on cellulose, different
cellulosic substrates were pretreated with buffer, BSA or recombinant swollenin.
After pretreatment and removal of bound proteins, the physical properties of the
pretreated cellulosic substrates were analyzed by laser diffraction, cellulase
adsorption studies and crystallinity measurements.As seen in Figure 5A-D, the cellulosic substrates showed broad
and inhomogeneous particle-size distributions. Upon considering the same cellulosic
substrate, the pretreatments with buffer or BSA led to no differences in
particle-size distributions and in the resulting geometric mean particle sizes
(Figure 5E-H). After swollenin pretreatment, however, the
particle-size distributions shifted to lower values, and large cellulose agglomerates
were predominantly deagglomerated to smaller particles. The bigger the initial
particle size of the corresponding cellulosic substrate was, the greater the
reduction in mean particle size by swollenin pretreatment was (filter paper >
α-cellulose > Avicel). In the case of Sigmacell, all particle-size distributions
were identical (Figure 5D), and the mean particle sizes did not
change significantly due to pretreatment with swollenin (Figure 5H). This may be explained by the small initial particle size of Sigmacell
and the absence of cellulose agglomerates.
Figure 5
Particle size of cellulosic substrates after pretreatment with
swollenin. (A, B, C, D) Volumetric particle-size distribution of
pretreated cellulosic substrates: (A) Whatman filter paper No.1;
(B) α-Cellulose; (C) Avicel PH101; (D) Sigmacell
101; (E, F, G, H) Geometric mean particle size of pretreated cellulosic
substrates: (E) Whatman filter paper No.1; (F) α-Cellulose;
(G) Avicel PH101; (H) Sigmacell 101. Errors are given as
standard deviations; Pretreatment: 20 g/L cellulose in 0.05 M sodium acetate
buffer at pH 4.8, 0.4 g/L BSA (approx. 6 μmol/L) or 0.4 g/L swollenin
(approx. 5 μmol/L), T = 45°C, V= 1 mL,
n = 1000 rpm, d= 3 mm, incubation time 48 h.
Particles (< 2 mm) were analyzed using the particle size analyzer LS13320
(Beckman Coulter).
Particle size of cellulosic substrates after pretreatment with
swollenin. (A, B, C, D) Volumetric particle-size distribution of
pretreated cellulosic substrates: (A) Whatman filter paper No.1;
(B) α-Cellulose; (C) Avicel PH101; (D) Sigmacell
101; (E, F, G, H) Geometric mean particle size of pretreated cellulosic
substrates: (E) Whatman filter paper No.1; (F) α-Cellulose;
(G) Avicel PH101; (H) Sigmacell 101. Errors are given as
standard deviations; Pretreatment: 20 g/L cellulose in 0.05 M sodium acetate
buffer at pH 4.8, 0.4 g/L BSA (approx. 6 μmol/L) or 0.4 g/L swollenin
(approx. 5 μmol/L), T = 45°C, V= 1 mL,
n = 1000 rpm, d= 3 mm, incubation time 48 h.
Particles (< 2 mm) were analyzed using the particle size analyzer LS13320
(Beckman Coulter).Since cellulosic particle sizes (external surface areas) influence cellulose
accessibility [15,19], they also affect the adsorption of cellulases [21,25] and they are an indication for the maximum cellulase adsorption [21]. To investigate if swollenin pretreatment actually affected cellulose
accessibility, cellulase adsorption was analyzed after pretreatment with buffer or
swollenin. According to various authors, the adsorption of total cellulase mixtures
is not interpretable by simple Langmuir isotherms due to multicomponent cellulase
adsorption [10,68]. Consequently, only the maximum cellulase adsorption per g cellulose
Awas determined by applying different
incubation times and a total cellulase mixture at high concentrations. Since no
further increase in cellulase adsorption was detected after 1.5 h (data not shown),
adsorption equilibrium was verified. According to the literature, cellulase
adsorption is rapid and adsorption equilibrium is usually reached within 0.5 to 1.5 h [41,64]. Saturation of all applied cellulosic substrates was reached when using
the following cellulase/cellulose ratios: ≥ 100 mg/g (in the case of filter
paper or α-cellulose), ≥ 150 mg/g (Avicel), ≥ 200 mg/g (Sigmacell).
Table 1 summarizes the maximum cellulase adsorption per g
cellulose (adsorption capacity) onto all applied cellulosic substrates after
pretreatment with buffer or swollenin. In general, the determined
Avalues are consistent with the adsorption data
reported in the literature [10,41,69]. However, the pretreatment with swollenin caused a significant increase in
maximum cellulase adsorption except for Sigmacell. The relative increase in cellulase
adsorption between the pretreatment with swollenin and the pretreatment with buffer
(filter paper > α-cellulose > Avicel > Sigmacell) showed a similar series as the
relative reduction in mean particle size (filter paper > Avicel > α-cellulose >
Sigmacell; Figure 5). Consequently, the increase in adsorption
capacities of the swollenin-pretreated samples resulted primarily from the reduction
in particle size and the corresponding increase in cellulose accessibility. However,
in the case of α-cellulose, the increase in maximum cellulase adsorption was
disproportionately higher. This can be explained by the effect of swollenin on other
physical properties of cellulose, such as crystallinity, which may influence
cellulase adsorption according to various authors [26,27]. Moreover, since all applied cellulosic substrates do not contain lignin,
its influence on cellulose accessibility [31,70-72] could be neglected.
Table 1
Maximum cellulase adsorption onto cellulosic substrates after pretreatment with
swollenin.
Substrate
Pretreatment with buffer
Pretreatment with swollenin
Amax(cellulase) (mg/g)
Amax(cellulase) (mg/g)
Whatman filter paper No.1
16
31
α-Cellulose
21
35
Avicel PH101
52
73
Sigmacell 101
119
122
The coefficients of variation were below 7.5% for each value.
Adenotes the maximum cellulase
adsorption per g cellulose at equilibrium.
Maximum cellulase adsorption onto cellulosic substrates after pretreatment with
swollenin.The coefficients of variation were below 7.5% for each value.
Adenotes the maximum cellulase
adsorption per g cellulose at equilibrium.To additionally determine the influence of swollenin on the crystallinity of
cellulose, the crystallinity index (CrI) of all pretreated cellulosic
substrates was analyzed by X-ray diffraction (XRD) measurements (Figure 6A-D). A recrystallization of cellulose by incubation with aqueous
solutions [73,74] was not observed, because the initial CrI of untreated substrates
was higher than that of cellulosic substrates treated with buffer (data not shown).
As illustrated by Figure 6, the pretreatment with buffer or BSA
caused no differences in CrI; the CrI values were identical upon
considering the same cellulosic substrate. By contrast, swollenin pretreatment
specifically reduced the CrI as follows: filter paper (-10%),
α-cellulose (-22%) and Avicel (-13%). However, in the case of Sigmacell, no
effect of swollenin pretreatment on CrI was detected (Figure 6D) which can be explained by the low initial CrI and the
amorphous structure of Sigmacell [75]. The strongest reduction in CrI was recorded in the case of
α-cellulose (Figure 6B). Since α-cellulose is fibrous [64] and can consist of up to 22% xylan [76], it may be more sensitive to non-hydrolytic decrystallization [77]. However, the strong reduction in the CrI of α-cellulose
explains the disproportionate increase in maximum cellulase adsorption onto
α-cellulose (Table 1), since cellulase adsorption can
increase with decreasing CrI [26]. As reported in the literature, similar reductions in crystallinity were
found by using other non-hydrolyzing proteins: (i) the CrI of Avicel
decreased by 9% to 12% after pretreatment with single cellulose-binding domains [17]; (ii) the CrI of filter paper decreased by 11.8% after
pretreatment with Zea h, a protein from postharvest corn stover [48]. Up to now, however, the influence of swollenin on the CrI of
different cellulosic substrates has not been quantified. Therefore, this study
provides the first proof that swollenin does induce deagglomeration of cellulose
agglomerates as well as amorphogenesis (decrystallization) [20,42].
Figure 6
Crystallinity index of cellulosic substrates after pretreatment with
swollenin. (A) Whatman filter paper No.1; (B)
α-Cellulose; (C) Avicel PH101; (D) Sigmacell 101. Errors are
given as standard deviations; Pretreatment: 20 g/L cellulose in 0.05 M sodium
acetate buffer at pH 4.8, 0.4 g/L BSA (approx. 6 μmol/L) or 0.4 g/L
swollenin (approx. 5 μmol/L), T = 45°C, V= 1 mL, n = 1000 rpm, d= 3 mm,
incubation time 48 h. Powder XRD (STOE & Cie GmbH).
Crystallinity index of cellulosic substrates after pretreatment with
swollenin. (A) Whatman filter paper No.1; (B)
α-Cellulose; (C) Avicel PH101; (D) Sigmacell 101. Errors are
given as standard deviations; Pretreatment: 20 g/L cellulose in 0.05 M sodium
acetate buffer at pH 4.8, 0.4 g/L BSA (approx. 6 μmol/L) or 0.4 g/L
swollenin (approx. 5 μmol/L), T = 45°C, V= 1 mL, n = 1000 rpm, d= 3 mm,
incubation time 48 h. Powder XRD (STOE & Cie GmbH).
Hydrolysis of cellulosic substrates pretreated with swollenin
Upon using the same cellulase mixture, enzymatic hydrolysis rates are especially
affected by the physical properties of the applied cellulose [10,14]. Since swollenin pretreatment affected cellulose particle size and maximum
cellulase adsorption as well as crystallinity, the resulting effects on subsequent
hydrolysis of all pretreated cellulosic substrates were analyzed by using rebuffered
Celluclast®. As shown in Figure 7A-C,
swollenin pretreatment significantly accelerated cellulose hydrolysis, and the
saccharification after 72 h was increased. In contrast, the corresponding hydrolysis
curves for buffer and BSA were almost the same by comparing the same cellulosic
substrate. This is attributed to the fact that pretreatment with buffer and BSA had
no significant effect on particle size (Figure 5), maximum
cellulase adsorption (Table 1) or on CrI (Figure 6). In the case of filter paper (Figure 7A),
the hydrolysis-accelerating effect of swollenin pretreatment was stronger than that
for α-cellulose (Figure 7B) and Avicel (Figure 7C). This may be explained by the substantial decrease in mean
particle size (Figure 5) and the strong increase in maximum
cellulase adsorption (Table 1) for filter paper by swollenin
pretreatment. Figure 7D shows that the hydrolysis curves of
Sigmacell were almost the same, since swollenin pretreatment did not change the
physical properties of Sigmacell.
Figure 7
Hydrolysis of cellulosic substrates after pretreatment with swollenin.
(A) Whatman filter paper No.1; (B) α-Cellulose;
(C) Avicel PH101; (D) Sigmacell 101. Errors are given as standard
deviations; Pretreatment: 20 g/L cellulose in 0.05 M sodium acetate buffer at
pH 4.8, 0.4 g/L BSA (approx. 6 μmol/L) or 0.4 g/L swollenin (approx. 5
μmol/L), T = 45°C, V= 1 mL,
n = 1000 rpm, d= 3 mm, incubation time 48 h;
Hydrolysis: 10 g/L pretreated cellulose in 0.05 M sodium acetate buffer at pH
4.8, 1 g/L rebuffered Celluclast®, T = 45°C,
V= 1 mL, n = 1000 rpm, d= 3 mm.
Hydrolysis of cellulosic substrates after pretreatment with swollenin.
(A) Whatman filter paper No.1; (B) α-Cellulose;
(C) Avicel PH101; (D) Sigmacell 101. Errors are given as standard
deviations; Pretreatment: 20 g/L cellulose in 0.05 M sodium acetate buffer at
pH 4.8, 0.4 g/L BSA (approx. 6 μmol/L) or 0.4 g/L swollenin (approx. 5
μmol/L), T = 45°C, V= 1 mL,
n = 1000 rpm, d= 3 mm, incubation time 48 h;
Hydrolysis: 10 g/L pretreated cellulose in 0.05 M sodium acetate buffer at pH
4.8, 1 g/L rebuffered Celluclast®, T = 45°C,
V= 1 mL, n = 1000 rpm, d= 3 mm.Furthermore, the relationship between the hydrolysis-accelerating effect and the
amount of swollenin applied during pretreatment was investigated (Figure 8). Compared to the aforementioned experiments (Figure 7 and 8; 20 mg swollenin per g cellulose),
less swollenin (5 mg per g cellulose) caused a less accelerated hydrolysis and the
final concentration of reducing sugars was 0.85-fold smaller. However, when the
amount of swollenin was decreased merely from 20 mg/g to 15 mg/g, the same reducing
sugar concentration was detected after 72 h. Since maximum swollenin adsorption was
reached at higher initial swollenin concentrations (> 60 mg/g for 95% saturation,
Figure 2), these results show that even non-saturating
swollenin concentrations of 15 to 20 mg/g are sufficient for a maximum
hydrolysis-accelerating effect. This may be explained as follows: (i) not all
accessible cellulose-binding sites must be occupied for a maximum
hydrolysis-accelerating effect; (ii) swollenin reversibly binds to cellulose, thereby
performing further deagglomeration and amorphogenesis at multiple cellulose-binding
sites. The reversible adsorption onto cellulose-binding sites was already reported
for cellulases containing cellulose-binding domains [78].
Figure 8
Hydrolysis of filter paper after pretreatment with different swollenin
concentrations. Errors are given as standard deviations; Pretreatment:
20 g/L Whatman filter paper No.1 in 0.05 M sodium acetate buffer at pH 4.8,
different concentrations of swollenin, T = 45°C,
V= 1 mL, n = 1000 rpm,
d= 3 mm, incubation time 48 h; Hydrolysis: 10 g/L
pretreated cellulose in 0.05 M sodium acetate buffer at pH 4.8, 1 g/L
rebuffered Celluclast®, T = 45°C, V= 1 mL, n = 1000 rpm, d= 3 mm.
Hydrolysis of filter paper after pretreatment with different swollenin
concentrations. Errors are given as standard deviations; Pretreatment:
20 g/L Whatman filter paper No.1 in 0.05 M sodium acetate buffer at pH 4.8,
different concentrations of swollenin, T = 45°C,
V= 1 mL, n = 1000 rpm,
d= 3 mm, incubation time 48 h; Hydrolysis: 10 g/L
pretreated cellulose in 0.05 M sodium acetate buffer at pH 4.8, 1 g/L
rebuffered Celluclast®, T = 45°C, V= 1 mL, n = 1000 rpm, d= 3 mm.Finally, an empirical correlation for initial hydrolysis rates based on CrI
and mean particle size was determined for the pretreated cellulosic substrates
(Figure 9). In this investigation, the correlation showed that
the swollenin-induced reduction in CrI and particle size resulted in high
cellulose hydrolysis rates. Furthermore, Figure 9 illustrates
the aforementioned differences in cellulose hydrolysis rates (Figure 7) for various substrates and pretreatments. In addition, it confirms the
findings of other authors: (i) since smaller cellulose particle sizes lead to
increased cellulase adsorption [25] (see previous section), hydrolysis rates increase with decreasing
cellulose particle size [22-24]; (ii) since a reduction in CrI leads to increased cellulase
adsorption and higher reactivity of adsorbed cellulases, hydrolysis rates correlate
inversely with the CrI of the applied cellulose [24,26]. It should be noted that Figure 9 shows an empirical
correlation for the conducted hydrolysis experiments. By applying other
concentrations or types of cellulases and cellulosic substrates, different physical
properties of the substrate (for example, porosity, [79]) might predominate.
Figure 9
Influence of crystallinity and mean particle size on hydrolysis of
cellulosic substrates. Data points for cellulosic substrates were
obtained from Figure 5 (mean particle size), Figure 6 (crystallinity index) and
Figure 7 (initial hydrolysis rate from 0 to 6 h). TableCurve 3D was used to
determine an empirical surface fit (R= 0.93) based on a
non-linear Gaussian cumulative function.
Influence of crystallinity and mean particle size on hydrolysis of
cellulosic substrates. Data points for cellulosic substrates were
obtained from Figure 5 (mean particle size), Figure 6 (crystallinity index) and
Figure 7 (initial hydrolysis rate from 0 to 6 h). TableCurve 3D was used to
determine an empirical surface fit (R= 0.93) based on a
non-linear Gaussian cumulative function.
Conclusions
Recombinant swollenin was easily produced with the yeastK. lactis and purified
by affinity chromatography. Additionally, the adsorption of swollenin onto cellulose was
quantified for the first time, and its adsorption parameters were comparable to those of
individual cellulases. The pretreatment with swollenin caused a significant decrease in
particle size as well as in crystallinity of the cellulosic substrates, thereby
substantially increasing maximum cellulase adsorption. Moreover, pretreatment of the
cellulosic substrates with swollenin - even in non-saturating concentrations -
significantly accelerated the hydrolysis. By correlating particle size and crystallinity
with initial hydrolysis rates, it could be shown that high initial hydrolysis rates
resulted from the swollenin-induced reduction in particle size and crystallinity.
Consequently, this study shows an efficient means to produce recombinant swollenin with
the robust yeastK. lactis. Moreover, this study shows that swollenin induces
deagglomeration of cellulose agglomerates as well as amorphogenesis (decrystallization).
For the first time, this study quantifies and elucidates in detail how swollenin affects
cellulosic substrates and their hydrolysis.A pretreatment of cellulosic substrates has been presented here which is simply based on
the incubation of recombinant swollenin under mild conditions. Since the enzymatic
hydrolysis of cellulose is a rate-limiting processing step in biorefineries [41], this pretreatment could significantly improve hydrolysis rates. To exclude
possible side effects between swollenin and cellulase, swollenin pretreatment was
performed as a separate step within this study. In future studies, swollenin should be
directly added during cellulose hydrolysis. Since standard assays are missing for
deagglomeration, amorphogenesis and for the comparison of different non-hydrolyzing
proteins, this study may serve as an initial means to establish such assays.
Methods
Cellulosic substrates and cellulases
The cellulosic substrates Whatman filter paper No.1, α-cellulose, Avicel PH101
and Sigmacell 101 were purchased from Sigma-Aldrich (MO, USA). Physical properties
and product information have been summarized by various authors [10,64]. Agglomerates of Whatman filter paper No.1 were prepared by using a
hole-punch and quartering the resulting filter paper discs. The final filter paper
agglomerates had an average diameter of approximately 3 mm. The cellulase preparation
Celluclast® 1.5 L (Novozymes, Bagsværd, DK) - a filtrated
culture supernatant of T. reesei [80] - was used for the hydrolysis of the pretreated cellulosic substrates.
According to various authors, Celluclast® contains CBHs (Cel7A and
Cel6A), EGs (for example, Cel7B and Cel5A) as well as β-glucosidases [81,82]. To remove salts, sugars and other interfering components,
Celluclast® was previously rebuffered with an Äkta FPLC (GE
Healthcare, Little Chalfont, UK). Celluclast® was loaded on Sephadex
G-25 Fine (2.6 cm × 10 cm, GE Healthcare), and 0.05 M sodium acetate (pH 4.8)
was used as a running buffer at 110 cm/h. Sephadex G-25 Fine exhibits an exclusion
limit of 1-5 kDa which is comparable to the molecular mass cut-off of dialysis
membranes for protein desalting. Since cellulases have a molecular mass of > 25 kDa [62,83,84], the mixture of cellulases was not changed during rebuffering.
Chromatography was conducted at room temperature, and the automatically collected
fractions were directly cooled at 4°C. To determine specific filter paper
activities, different dilutions of Celluclast® and the rebuffered
Celluclast® - applied for all hydrolysis experiments - were tested
according to Ghose [85]. Here, the following specific filter paper activities (per g protein) were
measured: 201 U/g (Celluclast®) and 279 U/g (rebuffered
Celluclast®).
Genetic engineering for recombinant swollenin
The below-mentioned cloning procedure was designed for secreted protein expression
according to the K. lactis Protein Expression Kit (New England Biolabs, MA,
USA). The cDNA of the swollenin-coding region was synthesized by
reverse-transcription PCR using mRNA isolated from T. reesei QM9414 (swo1
gene [GenBank: AJ245918], protein sequence [GenBank: CAB92328]) and reverse transcriptase (M-MLV,
Promega, WI, USA) according to the manufacturer's protocol. Specific primers were
applied to synthesize a cDNA starting from the 19th codon of the
swollenin-coding region and, therefore, missing the secretion signal sequence of
T. reesei [50]. By using the aforementioned primers, SalI and SpeI restriction sites were
added upstream and downstream of the swollenin-coding region, respectively. The
amplified cDNA was cloned into the pCR2.1-TOPO vector (Invitrogen, CA, USA) according
to the manufacturer's protocol. After DNA sequencing and isolation of a correct
clone, the DNA was excised from pCR2.1-TOPO and cloned into the pKLAC1-H vector using
XhoI and SpeI restriction enzymes (New England Biolabs, MA, USA) according to the
manufacturer's protocol. The pKLAC1-H is a modified version of the integrative pKLAC1
vector (New England Biolabs; [GenBank: AY968582]). The pKLAC1 - developed by Colussi and
Taron [55] - exhibits the α-mating factor signal sequence and can be used for
the expression and secretion of recombinant proteins in K. lactis [55]. The pKLAC1-H was constructed by including an additional SpeI restriction
site directly followed by a His-tag coding sequence (6xHis) between the XhoI and
AvrII restriction sites of pKLAC1. The DNA sequence of the final pKLAC1-H construct
(containing the DNA coding for recombinant swollenin) is shown in Additional file
1. Moreover, the final amino acid sequence of
recombinant swollenin (without the α-mating factor signal sequence) is given in
Figure 1C.
Expression and purification of recombinant swollenin
All below-mentioned transformation, selection and precultivation procedures -
developed by Colussi and Taron [55] - were performed according to the manufacturer's protocol (K. lactis
Protein Expression Kit, New England Biolabs). After cloning, K. lactisGG799 cells were transformed with pKLAC1-H (containing the DNA coding for
recombinant swollenin), and transformed clones were selected (acetamide selection).
One clone was precultivated in YPGal (yeast extract, peptone and galactose) medium,
consisting of 20 g/L galactose, 20 g/L peptone and 10 g/L yeast extract - all media
components were purchased from Carl Roth (Karlsruhe, Germany). After inoculation with
2.5 mL of the preculture, the main culture was cultivated in triplicates in 2 L
Erlenmeyer flasks with YPGal medium under the following constant conditions:
temperature T = 30°C, total filling volume V= 250
mL, shaking diameter d50 mm, shaking frequency n =
200 rpm. Additionally, a non-transformed K. lactis wild type was cultivated
as a reference. After incubation for 72 h, the main cultures were centrifuged (6000
g, 20 min, 4°C), and the pooled supernatants of the triplicates were treated
with endoglycosidase Hf by using 20 U per μg protein for 12 h [50] according to the manufacturer's protocol without denaturation (New England
Biolabs). Afterwards, the protein solution was concentrated 100-fold at 4°C
using a Vivacell 100 ultrafiltration system with a molecular mass cut-off of 10 kDa
(Sartorius Stedim Biotech, Göttingen, Germany). For affinity chromatography, the
recombinant swollenin was previously rebuffered using Sephadex G-25 Fine (2.6 cm
× 10 cm, GE Healthcare) at 110 cm/h with a running buffer (pH 7.4) consisting of
0.05 M sodium dihydrogen phosphate, 0.3 M sodium chloride and 0.01 M imidazole. The
rebuffered sample was loaded on Ni Sepharose 6 Fast Flow (1.6 cm × 10 cm; GE
Healthcare) at 120 cm/h. The bound swollenin was eluted with the aforementioned
running buffer, containing 0.25 M imidazole.
SDS-PAGE and Western blot analysis
SDS-PAGE and Western blot analysis were applied to analyze the purity and to identify
the recombinant swollenin. Novex 12% polyacrylamide Tris-Glycine gels (Invitrogen),
and samples were prepared according to the manufacturer's protocol. The Plus
Prestained Protein Ladder (Fermentas, Burlington, CA, USA) was used as a molecular
mass marker. Finally, the proteins were stained with Coomassie Brilliant Blue and
analyzed densitometrically [86] using the scanner Perfection V700 (Epson, Suwa, Japan). The molecular mass
and purity of swollenin was determined using the software TotalLab TL100 (Nonlinear
Dynamics, Newcastle, UK). For Western blot analysis, gels were blotted onto a
nitrocellulose membrane (Whatman, Springfield Mill, UK) according to the
manufacturer's protocol (Invitrogen). The membranes were blocked at room temperature
with 50 g/L skim milk dissolved in phosphate buffered saline containing 0.5 g/L
Tween-20 (PBST) for 30 min. To detect the recombinant swollenin, the membranes were
incubated at room temperature for 1.5 h with a rabbit polyclonal antibody against
His-tag (Dianova, Hamburg, Germany) diluted 1:10,000 in PBST. After the membrane was
washed thrice with PBST, it was incubated with alkaline phosphatase conjugated goat
anti-rabbit IgG (Dianova) diluted 1:5,000 in PBST at room temperature for 1 h.
Finally, bound antibodies were visualized by incubating the membrane for 5 min with
nitro blue tetrazolium/5-Bromo-4-chloro-3-indolyl phosphate (NBT/BCIP) diluted 1:100
in phosphatase buffer (100 mM Tris-HCl, 100 mM NaCl, 5 mM MgCl2, pH
9.6).
Measurement of protein concentration
Protein concentrations were analyzed with the bicinchoninic acid assay [87] using the BCA Protein Assay Kit (Thermo Fisher Scientific, MA, USA) and
BSA as a standard. Depending on the protein concentration of the samples, the
standard procedure (working range: 0.02 to 2 g/L) or the enhanced procedure (working
range: 0.005 to 0.25 g/L) was performed according to the manufacturer's protocol. The
absorbance at 562 nm was measured with a Synergy 4 microtiter plate reader (BioTek
Instruments, VT, USA). To quantify swollenin in the culture supernatant of K.
lactis, the bicinchoninic acid assay was combined with the aforementioned
SDS-PAGE (including densitometric analysis). Here, total protein concentrations were
determined and multiplied with the ratio of swollenin to total protein (purity).
Mass spectrometry and glycosylation analysis
Mass spectrometry was applied to identify the expressed and purified recombinant
swollenin. The protein band (approximately 80 kDa) was excised from the
SDS-polyacrylamide gel, washed in water, reduced with dithiothreitol, alkylated with
iodoacetamide, and digested with trypsin [88]. Peptide analysis was carried out using a nanoHPLC (Dionex, Germering,
Germany) coupled to an ESI-QUAD-TOF-2 mass spectrometer (Waters Micromass, Eschborn,
Germany) as previously described [89]. The Mascot algorithm (Matrix Science, London, UK) was used to correlate
the mass spectrometry data with amino acid sequences in the Swissprot database.
Thereby, the sequences of the analyzed peptides could be identified, and, ultimately,
protein matches could be determined. The Mascot score is derived from the ions scores
of the detected peptides matching the peptides in the database and reflects a
non-probabilistic basis for ranking protein hits [90]. By using this database, the peptide mass tolerance was set at ± 0.3
Da. Additionally, the following modifications to the amino acids in brackets were
allowed: carbamidomethyl (C), carboxymethyl (C), oxidation (M), propionamide (C).
Moreover, potential areas for N-glycosylation and O-glycosylation were identified by
using the NetNGlyc 1.0 and NetOGlyc 3.1 servers
http://www.cbs.dtu.dk/services/[59].
Adsorption experiments
Adsorption experiments were performed in 0.05 M sodium acetate buffer (pH 4.8) using
20 g/L untreated filter paper and various concentrations (0.05 to 1.25 g/L) of
purified swollenin. Solutions with filter paper and solutions with swollenin were
preincubated separately at 45°C for 10 min, and experiments were started by
mixing both solutions. The final mixtures were incubated in 2 mL Eppendorf tubes on a
thermomixer MHR23 (simultaneous shaking and temperature control; HLC Biotech,
Bovenden, Germany) under the following constant conditions for 2 h: T =
45°C, V= 1 mL, d3 mm, n =
1000 rpm. The shaking frequency was chosen to ensure the complete suspension of
cellulose particles [64,91]. Three different blanks were incubated similarly: (i) without swollenin,
(ii) without filter paper, or (iii) without filter paper and without swollenin. The
incubation was stopped by centrifugation (8000 g, 1 min), and the supernatants were
immediately analyzed for unbound swollenin by using the bicinchoninic acid assay. The
adsorbed swollenin concentration was calculated as the difference between initial
(blanks) and unbound swollenin concentration. Adsorption isotherm parameters were
determined using the Langmuir isotherm [92]:in which A denotes the amount of adsorbed protein per g cellulose
(μmol/g), A, the maximum protein adsorption per g
cellulose at equilibrium (μmol/g), E, the free protein concentration
(μmol/L), and K, the dissociation constant (μmol/L).
Within the literature [61], the association constant K(L/μmol) is
sometimes used instead of the dissociation constant K.To analyze the effect of swollenin pretreatment (see below) on cellulase adsorption [44,93], the maximum cellulase adsorption was also determined by incubating
various concentrations (0.7 to 2.5 g/L) of rebuffered Celluclast®
with 10 g/L pretreated cellulosic substrates. Here, all incubations were
conducted under the aforementioned conditions for 1 h, 1.5 h and 2 h.
Pretreatment with swollenin
Pretreatment experiments were performed with 20 g/L cellulosic substrates and various
concentrations of swollenin in 0.05 M sodium acetate buffer (pH 4.8). The mixtures
were incubated as triplicates in 2 mL Eppendorf tubes on a thermomixer under the
following constant conditions: T = 45°C, V= 1 mL,
d3 mm, n = 1000 rpm. To exclude a sole
mechanical effect on cellulosic substrates due to shaking and to verify a specific
effect of swollenin, blanks without swollenin (buffer) or with 0.4 g/L BSA instead of
swollenin were incubated similarly. To detect a possible hydrolytic activity of
recombinant swollenin, the sensitive p-hydroxy benzoic acid hydrazide assay [94] was applied by using glucose as a standard. After incubation for 48 h, the
supernatants of the pretreatment solution were analyzed and the absorbancies were
measured at 410 nm in a Synergy 4 microtiter plate reader. Subsequently, all
cellulosic samples were washed to remove adsorbed proteins. Therefore, the mixtures
were centrifuged (14,000 × g, 10 min, 4°C), and the cellulosic
pellets were washed four times with 800 μL 0.05 M citrate buffer (pH 10) [95], and once with 800 μL distilled water. Finally, the triplicates were
pooled. According to Zhu et al. [95], citrate buffer (pH 10) is an appropriate washing solution, and a single
washing step with 0.05 M citrate buffer (pH 10) leads to a desorption efficiency of
61% in case of fungal cellulases and Avicel. Since no acids or bases are formed
during the washing procedure, the weak buffer capacity of citrate buffer at pH 10 can
be neglected. In this study, the washing procedure was conducted four times to ensure
a high desorption of swollenin. The measurements of protein concentration in the
washing supernatants - by applying the aforementioned bicinchoninic acid assay
(working range starting from 0.005 g/L) - showed that swollenin desorbed almost
completely. Already after three washing steps, a total swollenin desorption
efficiency of > 90% was achieved.
Photography and microscopy
Photography and microscopy were applied to visualize the effect of swollenin
pretreatment on filter paper. After pretreatment with buffer, BSA or swollenin, the
different filter paper solutions were transferred into petri dishes, the particles
were evenly distributed and images were taken with an Exilim EX-FH100 camera (Casio,
Tokyo, Japan). Afterwards, the number of filter paper agglomerates (> 0.5 mm) was
determined by image analysis using the software UTHSCSA ImageTool 3.0 (freeware) and
a ruler as a reference. Light microscopic pictures were taken with an Eclipse E600
(Nikon, Tokyo, Japan). Additionally, scanning electron microscopy was performed using
a Hitachi S-5500 (Hitachi, Tokyo, Japan) and a field emission of 5 kV. All washed
filter paper samples were covered with a layer of carbon (3 nm) and, subsequently,
with a layer of PtPd (3 nm, 80% to 20%). The images were taken by using secondary
electrons.
Laser diffraction and X-ray diffraction
The particle-size distributions of all pretreated cellulosic substrates were measured
by laser diffraction [96] using a LS13320 (Beckman Coulter, CA, USA). In the case of filter paper,
particles with an average diameter of greater than 0.75 mm were manually removed
before laser diffraction to exclude a disturbance of measurement signals. The
geometric mean particle size was calculated using the software LS 5.01 (Beckman
Coulter). Moreover, the CrI was determined by powder XRD. XRD patterns were
obtained using a STOE STADI P transmission diffractometer (STOE & Cie GmbH,
Darmstadt, Germany) in Debye-Scherrer geometry (CuKα radiation,
λ = 1.54060 Å) with a primary monochromator and a
position-sensitive detector. Thereby, XRD patterns were collected with a diffraction
angle 2θ from 10° to 30° (increments of 0.01°) and a
counting time of 6 s per increment. The sample was adhered to a polyester foil
(biaxially-oriented polyethylene terephthalate) by using a dilute solution of glue.
After drying the sample in open-air, the sample was covered with a second polyester
foil. This set was then fixed in a sample holder. To improve statistics and level out
sample orientation effects, the sample was rotated at around 2 Hz during XRD
measurement. The CrI was calculated using the peak height method [28] and the corresponding equation:where Iis the maximum intensity of the crystalline plane
(002) reflection (2θ = 22.5°) and Iis the
intensity of the scattering for the amorphous component at about 18° in
cellulose-I [97]. Here, it should be noted that there are several methods for calculating
CrI from XRD data and these methods can provide significantly different
results [28,70]. Although the applied peak height method produces CrI values that
are higher than those of other methods, it is still the most commonly used method and
ranks CrI values in the same order as the other methods [28].
Hydrolysis experiments and dinitrosalicylic acid assay
Hydrolysis experiments with 10 g/L pretreated cellulosic substrate and 1 g/L
rebuffered Celluclast® were conducted in 0.05 M sodium acetate buffer
(pH 4.8). The mixtures were incubated as triplicates in 2 mL Eppendorf tubes on a
thermomixer under the following constant conditions: T = 45°C, total
filling V= 1 mL, d3 mm, n =
1000 rpm. In general, attention has to be paid to cellulase inactivation, which would
reduce the final yield of cellulose hydrolysis [98]. In this current study, however, a shaken system with relatively low shear
forces was applied. According to Engel et al. [99], rebuffered Celluclast® is stable under the applied
incubation conditions, so that cellulase inactivation could be neglected. The shaking
frequency was chosen to ensure the complete suspension of cellulose particles [64,91]. Thus, mass transfer limitations are excluded, and the whole cellulose
particle surface becomes accessible to the cellulases, thereby optimizing cellulase
adsorption and activity [64]. Three different blanks were incubated similarly: (i) without cellulase,
(ii) without substrate, or (iii) without substrate and without cellulase. The
dinitrosalicylic acid assay [100] was applied to quantify the reducing sugars released during hydrolysis by
using glucose as a standard. After defined time intervals, samples were taken, and
the hydrolysis was stopped (10 min, 100°C). According to Wood and Bhat [101], low reducing sugar concentrations were quantified by adding 1.25 g/L
glucose to the samples. The absorbancies were measured at 540 nm in a Synergy 4
microtiter plate reader. Since the dinitrosalicylic acid assay exhibits a lower
sensitivity towards cellobiose than glucose, reducing sugar concentrations may be
underestimated when glucose is used as a standard and β-glucosidase is not in
excess [102]. However, under the applied hydrolysis conditions, cellobiose did not
accumulate (the highest cellobiose to glucose ratio was measured in the case of
Sigmacell after 10 h at 0.12) and, therefore, this underestimation was minimal and
the addition of β-glucosidase was not needed. Initial hydrolysis rates (g/(L*h))
were calculated by applying a linear fit to the reducing sugar concentration data
from 0 to 6 h.
Computational methods
Parameters (including standard deviations) of the adsorption model were calculated by
nonlinear, least squares regression analysis using MATLAB R2010 (The MathWorks,
Natick, USA). TableCurve 3D 4.0 (Systat Software, San Jose, CA, USA) was used to
empirically correlate CrI and mean particle size with initial hydrolysis
rates via the non-linear Gaussian cumulative function:in which a, b, c, d, e, f and g denote the various fitting
parameters of the non-linear Gaussian cumulative function (-).
List of abbreviations
a: non-linear Gaussian cumulative function parameter (-); A: adsorbed
protein per g cellulose (μmol/g); A: maximum protein
adsorption per g cellulose at equilibrium (μmol/g or mg/g); b: non-linear
Gaussian cumulative function parameter (-); BSA: bovine serum albumin; c:
non-linear Gaussian cumulative function parameter (-); CBH: cellobiohydrolase;
CrI: crystallinity index (%); d: non-linear Gaussian cumulative
function parameter (-); d: shaking diameter (mm); e:
non-linear Gaussian cumulative function parameter (-); E: free protein
concentration (μmol/L); EG: endoglucanase; f: non-linear Gaussian
cumulative function parameter (-); g: non-linear Gaussian cumulative function
parameter (-); I: maximum intensity of the crystalline plane
(002) reflection (1/s); I: XRD scattering for the amorphous
component at 18o in cellulose-I (1/s); K: association
constant (L/μmol) K: dissociation constant (μmol/L);
λ: wavelength (Å); n: shaking frequency (rpm); NBT/BCIP:
nitro blue tetrazolium/5-Bromo-4-chloro-3-indolyl phosphate; P: probability for
significant scores (protein matching) (-); PBST: phosphate buffered saline containing
Tween-20; R: coefficient of determination (-); T:
temperature (°C); θ: diffraction angle (°);
V: filling volume (mL); XRD: X-ray diffraction; YPGal: medium
containing yeast extract, peptone and galactose.
Competing interests
The authors declare that they have no competing interests.
Authors' contributions
GJ designed and carried out experiments, analyzed results and wrote the manuscript. MG
carried out the cloning of swollenin. FD carried out the pretreatment with swollenin
(incl. analysis) and subsequent hydrolysis. RR carried out the measurements of
CrI. HB carried out scanning electron microscopy. UC and AS reviewed the
manuscript. RF and JB coordinated the study and reviewed the manuscript. All authors
read and approved the final manuscript.
Additional file 1
DNA sequence of pKLAC1-H construct (containing the DNA coding for
recombinant swollenin).Click here for file
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