Thermal analysis of the tertiary butyl alcohol-water system and its implications on freeze-drying.

Utilizing differential scanning calorimetry (DSC) for tertiary butyl alcohol (TBA) solutions a phase diagram was constructed for the TBA-water system. By utilizing thermal treatment during the DSC measurements the metastable states were eliminated. The phase diagram fit that for a congruently melting compound in which compound formation occurred with a maximum at 70% TBA representing pure TBA hydrate. Two eutectics occurred at 20% (Eutectic A) and 90% (Eutectic B). A freeze-drying microscope revealed that TBA altered the crystal habit of ice. A concentration of 3% TBA was required before large needle-shaped ice crystals became evident. The addition of 10% TBA to the system resulted in even finer needle-shaped ice crystals. At the eutectic compositions (20% and 90% TBA), the frozen eutectic mixture could not be resolved with the microscope because eutectic crystals are very small. The 70% TBA solution, which corresponds to the melting of pure TBA hydrate, formed very large hydrate crystals. The rate of sublimation of the TBA and water molecules was found to be concentration dependent. At concentrations below 20% TBA (water rich portion of the phase diagram) water molecules sublimed faster while at concentrations above 20% TBA (TBA rich portion of the phase diagram) TBA molecules sublimed faster. At the eutectic A composition, both TBA and water molecules sublimed at the same rate. This may be because all of the TBA molecules are strongly associated with each other in the form of a clathrate hydrate.