Ihsan Amin1, Hidde van den Brekel1, Kartik Nemani2, Erdni Batyrev3, Arnoud de Vooys3, Hans van der Weijde3, Babak Anasori2, N Raveendran Shiju1. 1. Van't Hoff Institute for Molecular Sciences, University of Amsterdam, Science Park 904, 1098 XH Amsterdam, The Netherlands. 2. Department of Mechanical and Energy Engineering, Purdue School of Engineering and Technology and Integrated Nanosystems Development Institute, Indiana University-Purdue University Indianapolis, Indianapolis, Indiana 46202, United States. 3. Tata Steel Research & Development, P.O. Box 10.000, 1970CA IJmuiden, The Netherlands.
Abstract
As the most studied two-dimensional (2D) material from the MXene family, Ti3C2Tx has constantly gained interest from academia and industry. Ti3C2Tx MXene has the highest electrical conductivity (up to 24,000 S cm-1) and one of the highest stiffness values with a Young's modulus of ∼ 334 GPa among water-dispersible conductive 2D materials. The negative surface charge of MXene helps to disperse it well in aqueous and other polar solvents. This solubility across a wide range of solvents, excellent interface interaction, tunable surface functionality, and stability with other organic/polymeric materials combined with the layered structure of Ti3C2Tx MXene make it a promising material for anticorrosion coatings. While there are many reviews on Ti3C2Tx MXene polymer composites for catalysis, flexible electronics, and energy storage, to our knowledge, no review has been published yet on MXenes' anticorrosion applications. In this brief report, we summarize the current progress and the development of Ti3C2Tx polymer composites for anticorrosion. We also provide an outlook and discussion on possible ways to improve the exploitation of Ti3C2Tx polymer composites as anticorrosive materials. Finally, we provide a perspective beyond Ti3C2Tx MXene composition for the development of future anticorrosion coatings.
As the most studied two-dimensional (2D) material from the MXene family, Ti3C2Tx has constantly gained interest from academia and industry. Ti3C2Tx MXene has the highest electrical conductivity (up to 24,000 S cm-1) and one of the highest stiffness values with a Young's modulus of ∼ 334 GPa among water-dispersible conductive 2D materials. The negative surface charge of MXene helps to disperse it well in aqueous and other polar solvents. This solubility across a wide range of solvents, excellent interface interaction, tunable surface functionality, and stability with other organic/polymeric materials combined with the layered structure of Ti3C2Tx MXene make it a promising material for anticorrosion coatings. While there are many reviews on Ti3C2Tx MXene polymer composites for catalysis, flexible electronics, and energy storage, to our knowledge, no review has been published yet on MXenes' anticorrosion applications. In this brief report, we summarize the current progress and the development of Ti3C2Tx polymer composites for anticorrosion. We also provide an outlook and discussion on possible ways to improve the exploitation of Ti3C2Tx polymer composites as anticorrosive materials. Finally, we provide a perspective beyond Ti3C2Tx MXene composition for the development of future anticorrosion coatings.
Ti3C2T, the
most studied two-dimensional (2D) material in the MXene family, has
gained great attention since its first synthesis in 2011.[1] The chemical formula of MXene indicates the number
of atomic layers of the elements present in a sandwich-like layered
morphology. For example, Ti3C2T consists of three layers of Ti atoms and two layers
of C atoms arranged in layers of Ti–C–Ti–C–Ti.
The T component in the formula represents
the surface terminations (typically −OH, −F, −O,
−Cl) existing on the outer planes of Ti as an outcome of the
synthesis method.[1−3] Thus, it is easily well-dispersed in water or other
solvents, with the highest electrical conductivity (up to 24,000 S
cm–1) and Young’s modulus (∼334 GPa)
among all solution-processed 2D materials.[4−6] In addition,
the top-down synthesis method via wet chemical selective etching from
its precursor, the Ti3AlC2 MAX phase,[7,8] makes it quite scalable for industrial synthesis. Owing to these
superior properties and its feasibility for solution processability,
scalability, and surface functionality, various applications of Ti3C2T such as in catalysis,[9,10] electromagnetic interference shielding,[11] energy-storage applications,[12] flexible
electronics, and biosensors[13] have been
reported.Corrosion is a tendency of a metal to convert to its
oxide form.
It has a significant environmental and economic impact on society.
Unlike graphene, Ti3C2T-based coatings for anticorrosion are not widely explored.
For instance, Ti3C2T MXene was projected as a robust current collector for water desalination
applications[14] and lithium-ion batteries.[15] Chloride anions present in saline water could
corrode the current collectors beyond threshold potentials, impacting
the efficiencies. The use of Ti3C2T MXene as a current collector is due to its high
specific surface area, suitable pore structure, high redox activity,
high electrical conductivity, and stability in aqueous electrolytes.
These properties enable Ti3C2T MXene electrode operation at a high salt adsorption capacity
within a large voltage window of electrochemical stability, exhibiting
high reversibility without corrosion.[14] However, despite these advantages, no works on grafting polymeric
materials on Ti3C2T for anticorrosion protection are reported to the best of our knowledge.
For anticorrosive coating applications, some reports have investigated
Ti3C2T-based polymer
composites by either noncovalent or covalent functionalization[16,17] with noncovalent functionalization, employing physical mixing of
Ti3C2T with polymeric
materials. In the first part of this review, we discuss recent research
on Ti3C2T–polymer
composites for anticorrosion. Next, we present how to improve Ti3C2T MXene integration
into polymer matrices to further enhance the anticorrosion properties
of these materials. Finally, we provide a perspective beyond Ti3C2T, which can be
useful for the future development of anticorrosion coatings.
Ti3C2T MXene Polymer
Composites for Anticorrosion
Ti3C2T MXene
polymer composites prepared via surface functionalization will be
discussed in detail in the subsequent sections. The discussion is
organized as follows: (a) first, the efficacy of pristine MXenes/polymer
matrix composites, followed by (b) MXene coatings derived via surface
functionalization methods.
Pristine Ti3C2T
To exploit the anticorrosion properties
of pristine Ti3C2T nanosheets, single- to few-layer Ti3C2T nanosheets were physically mixed via magnetic
stirring in a waterborne epoxy coating (WEC)[18,19] or waterborne polyurethane (WPU).[20] The
anticorrosion properties of pristine Ti3C2T were first reported by Yan et al.,[18] where they incorporated Ti3C2T nanosheets in epoxy resin with
an amine curing agent. Ti3C2T exhibited stable dispersions in the epoxy matrix due to its
hydrophilic nature, which is vital to create a perfect physical barrier
for anticorrosion. Figure a shows the Tafel plots of the uncoated Q345 sample, pure
epoxy, and Ti3C2T/epoxy composites with different ratios of Ti3C2T (0.5, 1, and 2 wt % Ti3C2T/epoxy). After immersion
in 3.5% NaCl solution for 96 h, the MXene showed enhanced corrosion
protection on the steel substrates compared to pure epoxy coatings.
The improvement in anticorrosion properties was attributed to the
presence of MXene flakes as thin film barriers for the diffusion of
electrolyte and providing corrosion protection to the substrate (Figure b).[18]
Figure 1
(a) Tafel plots of the anticorrosion properties of uncoated and
coated samples after immersion in 3.5% NaCl for 96 h. The 1 wt %-coated
sample shows the highest protection, indicated by the most positive
shifting of potential value Ecorr and
the lowest corrosion current, Icorr. Here,
potential (V vs SCE) refers to potential versus saturated calomel
electrode, which serves as the reference electrode. (b) Schematic
illustration of corrosion process without and with a Ti3C2T-contained epoxy coating.
(c) Photographs of the samples before and after the salt spray test,
where 1.0 wt % Ti3C2 offers the highest protection,
in agreement with results in a. Reprinted with permission from ref (18) Copyright 2019 Elsevier.
(a) Tafel plots of the anticorrosion properties of uncoated and
coated samples after immersion in 3.5% NaCl for 96 h. The 1 wt %-coated
sample shows the highest protection, indicated by the most positive
shifting of potential value Ecorr and
the lowest corrosion current, Icorr. Here,
potential (V vs SCE) refers to potential versus saturated calomel
electrode, which serves as the reference electrode. (b) Schematic
illustration of corrosion process without and with a Ti3C2T-contained epoxy coating.
(c) Photographs of the samples before and after the salt spray test,
where 1.0 wt % Ti3C2 offers the highest protection,
in agreement with results in a. Reprinted with permission from ref (18) Copyright 2019 Elsevier.Moreover, the 1 wt % Ti3C2T-coated sample showed the highest protection,
indicated by
the shift of the potential (Ecorr) to
the most positive value and the lowest corrosion current (Icorr) as shown in Figure a. Table shows the anticorrosion parameters of each sample,
as derived from the Tafel plot in Figure a.
Table 1
Corrosion Properties for Pristine
and Coated Q345 Steel Substrates after Immersion for 96 h in a 3.5%
NaCl Solutionab
samples
Ecorr (V)
icorr (A·cm–2)
ba (mV·dec–1)
bc (mV·dec–1)
Rcorr (MΩ·cm2)
CR (mm y–1)
PE
(%)
bare Q345
–0.75
7.51 × 10–5
0.120
–0.364
0.09
87.07 × 10–3
pure epoxy
–0.71
1.00 × 10–6
0.154
–0.369
0.71
11.62 × 10–3
98.67
0.5 wt % Ti3C2/epoxy
–0.41
1.28 × 10–7
0.423
–0.094
3.20
1.48 × 10–3
99.83
1.0 wt % Ti3C2/epoxy
–0.29
3.39 × 10–8
0.257
–0.218
8.55
0.39 × 10–3
99.95
2.0 wt % Ti3C2/epoxy
–0.53
7.05 × 10–7
0.191
–0.473
0.75
8.17 × 10–3
99.06
Adapted from ref (18).
Note: Ecorr: corrosion
potential; Icorr: corrosion
current density; ba: anodic Tafel slope; bc: cathodic Tafel slope; corrosion resistance, Rcorr was calculated from Ecorr/Icorr. CR: corrosion rate; PE: protection efficiency.
Adapted from ref (18).Note: Ecorr: corrosion
potential; Icorr: corrosion
current density; ba: anodic Tafel slope; bc: cathodic Tafel slope; corrosion resistance, Rcorr was calculated from Ecorr/Icorr. CR: corrosion rate; PE: protection efficiency.Figure c shows
the optical photographs of pure epoxy and Ti3C2T–epoxy coatings before (0 days)
and after 15 days of exposure time in a salt spray chamber. In agreement
with Figure a, 1.0
wt % Ti3C2T–epoxy
shows the highest corrosion protection, outperforming 2.0 wt % Ti3C2T–epoxy.
These results indicate that adding more Ti3C2T does not necessarily result in higher
protection. Rather, the optimized value for the mixing of Ti3C2T and the epoxy where the
best dispersibility can be obtained is more structurally important.
The higher content of Ti3C2T leads to the stacking of flakes, creating higher volume densities
and resulting in phase aggregation and separation between Ti3C2 and the epoxy matrix, further impeding the effectiveness
of Ti3C2T 2D flakes
as a physical barrier for anticorrosion. These results corroborate
the work on graphene-based coatings, where the optimized ratio of
graphene and the polymer matrix is found to be important to achieve
the highest degree of protection against corrosion.[21]Another aspect that reflects the anticorrosion properties
is the
impedance modulus at the lowest frequencies, |z| = 0.01 Hz, where a higher impedance
modulus results in better corrosion protection. In the same study,
the authors observed that for the first 2 h, the impedance moduli
were 9.42 × 107, 3.55 × 108, 6.23
× 108, and 3.95 × 108 Ω cm2 for pure epoxy, 0.5, 1, and 2 wt % Ti3C2T, respectively. However, after 96 h
immersion in saline environments (3.5% NaCl), the impedance moduli
significantly decreased to 2.27 × 106, 7.6 ×
106, 2.96 × 107, and 6.11 × 106 Ω cm2, respectively. The decrease of the
impedance modulus at longer exposures to saline environments is attributed
to the instability of Ti3C2T due to oxidation and hydrolysis.[22−24] It is known
that despite its superior intrinsic properties, Ti3C2T flakes are prone to hydrolysis
and oxidation in hydrated environments and potential transformation
to TiO and TiO2.[17,23−25] The degradation is usually initiated at the defect
and edge sites of MXenes and is a multistep process where the defect
sites undergo systematic hydrolysis with the formation of TiO2 as the final degraded product.[26] This chemical degradation may impede the anticorrosion behavior
of MXene in the long term, therefore requiring strategies to mitigate
oxidation.The oxidation of MXenes due to the reaction with
dissolved oxygen
can be limited by storing them in solutions saturated with inert gas.[24] Another way to slow the oxidation rates of MXenes
is by freezing at ultralow temperatures (−20 or −80
°C), extending the shelf life to two years.[27] Stability of MXene can be effectively improved by hydrogen
annealing but causes loss of dispersibility in solvents and surface reactivity.[28] When excess aluminum was used in the synthesis
mixture of Ti3AlC2 resulting Ti3C2T MXene had lower number of Ti
and C vacancies and exhibited a better oxidation resistance.[29] A long-term storage of MXenes in an aqueous
solution utilizing hydration chemistry with nontoxic inorganic salts
inhibits the attack of MXene by free water and oxygen molecules.[30−32] As a result, oxidation can be largely inhibited, prolonging the
shelf life to up to 400 days with negligible loss of surface chemistry.
Other methods such as surface functionalization[33,34] with organic ligands can maintain MXene chemical stability for long-term
applications such as anticorrosion additives.
Surface-Functionalized Ti3C2T MXene
Aminopropyl
triethoxysilane (APTES) is the most used silane for surface functionalization.
The primary amino functional groups in APTES offer several possibilities
for postfunctionalization from bioconjugation to nanoparticle impregnation.
Ji et al.[35] reported that functionalized
Ti3C2T with APTES
demonstrates improved stability against oxidation with adjustable
hydrophilicity in comparison to pristine Ti3C2T MXene.Yan et al.[36] were the first to investigate the anticorrosion
properties of amino-functionalized Ti3C2T MXene. In their work, APTES was first attached
to Ti3C2T via a
simple wet deposition, using the abundant hydroxyl functional groups
on Ti3C2T in the
colloidal solution form. Figure shows the schematic illustration of the preparation
of Ti3C2T MXene
and its surface functionalization with APTES. The amino-functionalized
Ti3C2T exhibited
higher mechanical properties and showed better dispersibility in water,
in comparison to pristine Ti3C2T.[36] Note that the synthesis
of Ti3C2T MXene
has been reported in numerous studies and reviews elsewhere[3,37−40] and is not in the scope of this review.
Figure 2
Schematic illustration
of synthesis and surface functionalization
of Ti3C2T with
APTES. Reprinted with permission from ref (36) Copyright 2020 Elsevier.
Schematic illustration
of synthesis and surface functionalization
of Ti3C2T with
APTES. Reprinted with permission from ref (36) Copyright 2020 Elsevier.Composites with 0.25 and 0.5 wt % of pristine Ti3C2T (0.25 l-M and
0.5 l-M, respectively)
and 0.25 and 0.5 wt % APTES-functionalized Ti3C2T (0.25 and 0.5 f-M, respectively) in
the waterborne epoxy polymer were prepared by physical mixing. The
addition of pristine Ti3C2T and APTES-functionalized Ti3C2T has enhanced the anticorrosion properties
of the epoxy coatings (Figure a) where MXene 2D flakes acted as a physical barrier to the
corrosion agents (Figure b). The corrosion resistance was 2.34 × 108 Ω cm2 for pure epoxy. The functionalized Ti3C2T exhibits higher
corrosion resistance in comparison to pristine Ti3C2T. The 0.5 wt % APTES-functionalized
Ti3C2T/epoxy coatings
(f-M0.5%) demonstrated the best anticorrosion protection,
as indicated by the most positive value in the Tafel plot (Figure a and Table ). f-M0.5% showed
the highest corrosion protection of 3.09 × 109 Ω
cm2. However, after 4 weeks of immersion in 3.5% NaCl,
a significant decrease in corrosion resistance was observed for all
samples. The pure epoxy exhibited the highest degradation to 3.45
× 105 Ω cm2, whereas the 0.5 wt %
APTES-functionalized Ti3C2T/epoxy coatings exhibited the lowest degradation (from 3.09
× 109 to 1.02 × 107 Ω cm2). The study shows the importance of the ligand functionalization
of Ti3C2T in improving
its dispersibility as well as maintaining its chemical stability while
slowing down degradation due to oxidation in the polymer matrix.[36]
Figure 3
(a) Tafel plot of pure epoxy, l-M0.5%, and
f-M0.5% after 4-week immersion in a 3.5% NaCl solution.
f-M0.5% shows the best anticorrosion performance, indicated
by the most
positive value. The potential (V vs SCE) refers to potential versus
saturated calomel electrode, which serves as the reference electrode.
(b) Schematic illustration of the corrosion protection process in
pure epoxy, pristine Ti3C2T/epoxy, and APTES-functionalized/epoxy coatings. Reprinted
with permission from ref (36) Copyright 2020 Elsevier.
Table 2
Anticorrosion Resistance of the Pure
Epoxy, Pristine Ti3C2T/Epoxy (l-M), and APTES-Functionalized Ti3C2T/Epoxy (f-M)-Coated Samples, after
1-Day and 4-Week Immersion in 3.5% NaCla
sample
Rcorr (1 day) (Ω cm2)
Rcorr (4
weeks) (Ω cm2)
pure
2.34 × 108
3.46 × 105
0.25 l-M
6.45 × 108
4.68 × 106
0.5 l-M
7.94 × 108
5.89 × 106
0.25 f-M
2.04 × 109
8.91 × 106
0.5 f-M
3.09 × 109
1.02 × 107
Adapted from ref (36).
(a) Tafel plot of pure epoxy, l-M0.5%, and
f-M0.5% after 4-week immersion in a 3.5% NaCl solution.
f-M0.5% shows the best anticorrosion performance, indicated
by the most
positive value. The potential (V vs SCE) refers to potential versus
saturated calomel electrode, which serves as the reference electrode.
(b) Schematic illustration of the corrosion protection process in
pure epoxy, pristine Ti3C2T/epoxy, and APTES-functionalized/epoxy coatings. Reprinted
with permission from ref (36) Copyright 2020 Elsevier.Adapted from ref (36).Similarly, Zhang et al.,[41] reported
surface functionalization of [3-(2-aminoethyl) aminopropyl] trimethoxysilane
(AEAPTES) on Ti3C2T MXene. The AEAPTES-functionalized Ti3C2T (named Ti3C2@Si) was
then mixed with waterborne polyurethane (WPU) with Ti3C2T ratios of 0.05, 0.1, and 0.15
wt %. Figure shows
the Tafel plots for the uncoated steel substrate, pristine Ti3C2T/WPU, and WPU and
Ti3C2@Si. Ti3C2@Si exhibited
a positive shift in the Tafel plot (Figure c). The 0.1 wt % Ti3C2T sample showed the lowest current density,
indicating the best anticorrosion performance, outperforming 0.15,
0.05 wt %, WPU, Ti3C2T /WPU, and bare Q235 steel substrate.
Figure 4
Tafel plots of (a) uncoated
Q235 steel, (b) pristine Ti3C2/WPU, and (c)
WPU and functionalized Ti3C2@Si/WPU. The functionalized
coated samples exhibit a positive
shift value, indicating the highest corrosion protection. The potential
(V vs SCE) refers to potential versus saturated calomel electrode,
which serves as the reference electrode. Reprinted with permission
from ref (41) Copyright
2021 Elsevier.
Tafel plots of (a) uncoated
Q235 steel, (b) pristine Ti3C2/WPU, and (c)
WPU and functionalized Ti3C2@Si/WPU. The functionalized
coated samples exhibit a positive
shift value, indicating the highest corrosion protection. The potential
(V vs SCE) refers to potential versus saturated calomel electrode,
which serves as the reference electrode. Reprinted with permission
from ref (41) Copyright
2021 Elsevier.The parameters extracted from the Tafel plots (Table ) confirm better corrosion
protection
of the functionalized-Ti3C2T coated samples in comparison to pristine Ti3C2T MXene. The results indicated
that pristine Ti3C2T MXene in WPU was less effective in anticorrosion compared with pure
WPU (Table ). The
poor performance of pristine Ti3C2T MXene in WPU may be attributed to the intermittent
and noncontinuous interfacial adhesion between pristine Ti3C2T and WPU. This may create
spaces or micropores that facilitate the corrosive ions to permeate
and subsequently propagate the degradation beneath the coating. All
functionalized Ti3C2T MXene–WPU coatings showed higher corrosion protection
with 0.1 wt % exhibiting the lowest current density of 2.67 ×
10–9 A cm–2 and the highest contact
resistance of 3.05 × 106 Ω·cm2. Impressively, after 42 days of immersion in 3.5% NaCl, no degradation
was observed. This finding corroborates with the work of Yan et al.,[36] where the surface functionalization of Ti3C2T with APTES was
found to enhance the chemical enhance and stabilize the corrosion
resistance.
Table 3
Resistance Parameters as Derived from
the Tafel Plot in Figure , Adapted from ref (41)
sample
Ecorr (V)
Icorr (A cm–2)
Rp (Ω)
Ba
Bc
CR (mm year–1)
Q235 steel
–0.86
3.23 × 10–4
11 × 100
2.26
1.58
3.76 × 100
WPU
–0.07
2.32 × 10–8
1.9 × 106
4.90
4.98
2.74 × 10–4
Ti3C2/WPU
–0.633
2.8 × 10–5
6.63 × 104
0.08
0.15
3.27 × 10–1
0.05% Ti3C2@Si/WPU
–0.12
9.94 × 10–9
2.09 × 106
10.78
10.18
1.16 × 10–4
0.1% Ti3C2@Si/WPU
–0.05
2.67 × 10–9
3.05 × 106
26.94
26.46
3.11 × 10–5
0.15% Ti3C2@Si/WPU
–0.04
3.48 × 10–9
2.19 × 106
30.02
27.11
4.06 × 10–5
Figure shows the
mechanism of the corrosion protection of pure WPU, Ti3C2T/WPU, and functionalized Ti3C2@Si/WPU. Steels coated with pure WPU corrode
easily, probably due to the defects and micron-sized holes through
which the ions can permeate with relative ease. Contrary to expectations,
Ti3C2/WPU coatings were less efficient than
pristine WPU. This may be due to abundant oxygen functional groups
on Ti3C2T surfaces,
attracting water molecules and other corrosive media, acting as initiator
sites for oxidation. The introduction of amino functional groups on
Ti3C2T facilitates
intercalation with isocyanate groups in WPU, giving a strong and compact
structure and leading to stable dispersions of Ti3C2@Si in WPU. Therefore, a network of an effective barrier was
formed by good compatibility and dispersibility while creating complex
diffusion paths, thereby slowing the diffusion rates. Importantly,
the functionalized Ti3C2@Si increased the hydrophobicity
of WPU, which decreased the absorption of water and enhanced the corrosion
performance of Ti3C2/WPU composite coatings.
These findings are similar to those of graphene-based materials,[21,42,43] where covalently functionalized
graphene demonstrated better corrosion protection compared to pristine
graphene.
Figure 5
Mechanism of the corrosion protection for (a) pristine WPU, (b)
Ti3C2T/WPU, and
(c) functionalized Ti3C2T@Si/WPU. Reprinted with permission from ref (41) copyright 2021 Elsevier.
Mechanism of the corrosion protection for (a) pristine WPU, (b)
Ti3C2T/WPU, and
(c) functionalized Ti3C2T@Si/WPU. Reprinted with permission from ref (41) copyright 2021 Elsevier.
Ti3C2T/PANI Composites
Conductive polymers (CPs) such as
polythiophene (PT),[44] polypyrrole (PPy),[45,46] and polyaniline (PANI)[47−49] exhibit anticorrosion properties.
Among these, PANI has attracted more attention for anticorrosion owing
to its ease of synthesis, thermal stability, and reversible acid/base
doping/dedoping.[50] Cai et al.[51] combined PANI and the 2D Ti3C2T to enhance the anticorrosion
properties of waterborne epoxy (WEP) resins. Ti3C2T/PANI composites were prepared via
in situ polymerization (Figure a,b) in Ti3C2T/PANI mass ratios of 1:1, 1:2, and 1:4, followed by sandwiching
the Ti3C2T/PANI
composite between two WEP layers to create multilayer coatings on
mild steel substrates.
Figure 6
Schematic Illustration of the preparation of Ti3C2/PANI composites. (a) Preparation of Ti3C2 nanosheets. (b) Synthesis of Ti3C2/PANI
composites
(TPCs) with the mechanism of oxidative polymerization of aniline on
Ti3C2. (c) Photograph of the samples before
and after the salt spray test for 30 days. Reprinted with permission
from ref (51) copyright
2021 Elsevier.
Schematic Illustration of the preparation of Ti3C2/PANI composites. (a) Preparation of Ti3C2 nanosheets. (b) Synthesis of Ti3C2/PANI
composites
(TPCs) with the mechanism of oxidative polymerization of aniline on
Ti3C2. (c) Photograph of the samples before
and after the salt spray test for 30 days. Reprinted with permission
from ref (51) copyright
2021 Elsevier.Among all of the Ti3C2T/PANI composite coatings, Ti3C2T/PANI with a 1:2 ratio exhibited
the best
corrosion protection (Figure c). The initial impedance modulus after 1-day immersion in
3.5% NaCl was 7 × 108 Ω·cm2 and
decreased to 1 order of magnitude to 1.05 × 107 Ω·cm2 after 5 weeks of immersion. Furthermore, Ti3C2T/PANI (1:2) sprayed with salts
for 45 days demonstrated minimum contents of oxygen and chlorine.
The excellent corrosion protection was attributed to the 3D structures
of Ti3C2T/PANI
composites, which served as a reservoir and as a trap for corrosive
ions.
Ti3C2T/Graphene Hybrid Composites
Graphene has excellent
impermeable and physical barrier properties. However, its ability
to be dispersed in the polymer matrix is poor. To improve graphene
dispersion, the covalent functionalization of graphene with polymeric
materials is an option. Another novel strategy is to combine graphene
and Ti3C2T to achieve
graphene/Ti3C2T heterostructures. Since Ti3C2T is hydrophilic, the resulting graphene/Ti3C2T heterostructures are
also hydrophilic and may show beneficial synergistic effects for anticorrosion.Recently, Yan et al.,[52] have demonstrated
the anticorrosion properties of Ti3C2T/graphene heterostructures in which Ti3C2T is wrapped by graphene.
First, they prepared the Ti3C2T/graphene heterostructures by making a graphene-wrapped
Ti3C2T via polydopamine
interfacial chemistry (Figure a). Ti3C2T/graphene was then mixed with the epoxy to make Ti3C2T/graphene–epoxy coating
composites. The corrosion properties of the Ti3C2T/graphene–epoxy coating composites
in 3.5% NaCl were studied.
Figure 7
(a) Schematic illustration of the synthesis
of Ti3C2T/graphene
heterostructures with
wrapping structures where MXene sheets are wrapped by graphene sheets.
(b) Reduction of the corrosion polarization resistance Rp for all coatings. MG-EP shows the lowest reduction,
while pure EP exhibits the highest loss of corrosion resistance. Reprinted
with permission from ref (52) copyright 2020 Elsevier.
(a) Schematic illustration of the synthesis
of Ti3C2T/graphene
heterostructures with
wrapping structures where MXene sheets are wrapped by graphene sheets.
(b) Reduction of the corrosion polarization resistance Rp for all coatings. MG-EP shows the lowest reduction,
while pure EP exhibits the highest loss of corrosion resistance. Reprinted
with permission from ref (52) copyright 2020 Elsevier.The Ti3C2T/graphene–epoxy
coating exhibited a corrosion resistance modulus of 2.14 × 109 Ω·cm2, higher than those of pure epoxy
(1.06 × 108 Ω·cm2), Ti3C2T MXene–epoxy
(1.51 × 109 Ω·cm2), and graphene–epoxy
(1.53 × 109 Ω·cm2). The Ti3C2T/graphene–epoxy
coating exhibited a significant decrease in corrosion impedance modulus
of 21.3 and 10.4% after the wear test with Al2O3 and Si3N4 balls, respectively. For pure epoxy,
the corrosion impedance modulus was decreased by 95.7 and 96.4% after
the wear test with Al2O3 and Si3N4, respectively (Figure b). The enhanced performance of the Ti3C2T/graphene–epoxy composite was
attributed to the (i) thermal conductivity and excellent lubricant
properties of Ti3C2T and graphene, (ii) dual hybrid surfaces that form protective films,
and (iii) the synergistic effects of Ti3C2T/graphene-interweaved structures that greatly
improved the anticorrosion properties of organic coatings.
Conclusions and Future Perspectives
We have discussed the current progress on the Ti3C2T MXene for anticorrosion applications.
Both pristine and functionalized Ti3C2T may be used for making anticorrosive coatings.
Physical mixing of Ti3C2T with waterborne epoxy (WEP) or polyurethane (PU) is the most
popular route for preparing anticorrosion coatings. In general, studies
on the behavior of the Ti3C2T MXene in corrosive environments indicate that its hydrophilicity
has both advantages and disadvantages. Ti3C2T hydrophilicity improves its dispersibility
in WEP and PU matrices. However, the abundant oxygen functional groups
on the Ti3C2T surface
may trigger more corrosion. Ti3C2T MXene is prone to chemical degradation due to active
hydrolysis and surface oxidation, leading to the formation of titanium
oxide,[24] which may impede the long-term
corrosion protection.There are at least three main approaches
to slow down or prevent
the oxidation and chemical degradation of MXenes and to improve their
shelf life. The first route is to improve the purity and stoichiometry
of the precursor MAX phase to enhance the quality of the resulting
MXene flakes by lowering the number of defects in the resulting MXene
2D flakes.[29] The second approach is to
increase the flake size and decrease the concentrations of the defects
during the selective etching and delamination processes.[53] The third method is to improve MXenes’
oxidation resistance by decorating their surface with organic/inorganic
moieties.[31,33,54] The presence
of multiple species of ions in-between the MXene sheets can also influence
the rate of oxidation.Surface functionalization of Ti3C2T is important to maintain
its chemical stability
for long-term application in anticorrosion coatings.[36,41] The attachment of organic functional groups was used to functionalize
Ti3C2T to maintain
its chemical stability.[35] A strategy that
may further improve the chemical stability of Ti3C2T is the covalent functionalization
with polymer brushes.[55] However, the grafting
of polymer brushes on Ti3C2T for its application in anticorrosion is not explored yet.
This can be an easier task in comparison to the assembly of MXene
with other 2D materials, such as graphene or hexagonal boron nitride.
The abundant functional groups on the surface of Ti3C2T can be functionalized with
initiators to perform surface-initiated atom transfer radical polymerization.
Furthermore, direct photografting, known as self-initiated photografting
and photopolymerization (SIPGP), can also be used, which is a one-step
polymerization process where no initiator attachment is needed. Polymer
brush grafting methods via SIPGP have been utilized on other 2D materials
such as graphene,[56,57] graphitic carbon nitride,[58] and hexagonal boron nitride.[59] Unlike graphene,[60] Ti3C2T-based coatings for anticorrosion
are not widely explored and the research area of MXenes for anticorrosion
coatings is at its initial stage. Ti3C2T is only one composition in the large compositional
space of MXenes, which suggests the potential of this field due to
the tailorable compositions and properties of MXenes.
Beyond Ti3C2Tx MXene
Research on
the anticorrosive behavior of this large family of
2D layered carbides/nitrides and carbonitrides is very limited and
is yet to expand beyond Ti3C2T MXene. MXenes consisting of transition metals with high electronegativities
may be more effective for inhibiting the propagation of corrosion.
The introduction of two different MXene compositions in aqueous or
other solvent media together can improve their combined efficacy for
inhibiting corrosion. For example, the use of different MXene types
mixed together has shown improved electrochemical activity.[61] Preparation of MXenes in nonaqueous, polar solvents
can further eliminate the potential of oxidation due to hydrolysis.
In addition, a more in-depth understanding of surface terminations'
effect toward high impedance behavior and stability in saline environments
must be developed, which leads to lower protection/inhibition of corrosion.Since corrosion is a surface phenomenon, tailoring of surface functional
groups is vital to develop coatings that are resistant to oxide growth,
therefore requiring more oxidation-resistant species on the basal
(outer) planes of MXenes. MXenes with two transition metals, known
as double transition metal MXenes, as either random solid solutions
or in-plane ordered or out-of-plane ordered MXenes[62−64] can potentially
inhibit corrosion via the contribution from the transition metals
order/disorder, as well as via providing better control on their charge
transport properties.[65]Extending
the concept of multiple M elements in MXenes, the newest
addition of entropy-stabilized MAX phases and the isolation of high-entropy
MXenes with multiple principal metals have further expanded the scope
of MXenes for exploration toward anticorrosion materials.[66−69] These systems, where the metal elements have random occupancies,
exhibit a high rate of disorder with diverse electronegativities.
This can potentially contribute to lower rates of oxidation and extend
the service life of coatings due to the availability of nonhomogeneous
active sites for corrosion initiation. The diversity of MXenes in
terms of constituent elements, layer thicknesses with two to five
layers of transition metals, and different surface terminations[70] provide a platform to further expand the available
tools in corrosion science and engineering.
Authors: Jacob T Lee; Brian C Wyatt; Gregory A Davis; Adrianna N Masterson; Amber L Pagan; Archit Shah; Babak Anasori; Rajesh Sardar Journal: ACS Nano Date: 2021-11-17 Impact factor: 15.881
Authors: Babak Anasori; Chenyang Shi; Eun Ju Moon; Yu Xie; Cooper A Voigt; Paul R C Kent; Steven J May; Simon J L Billinge; Michel W Barsoum; Yury Gogotsi Journal: Nanoscale Horiz Date: 2016-03-03 Impact factor: 10.989
Authors: Ihsan Amin; Hidde van den Brekel; Kartik Nemani; Erdni Batyrev; Arnoud de Vooys; Hans van der Weijde; Babak Anasori; N Raveendran Shiju Journal: ACS Appl Mater Interfaces Date: 2022-09-19 Impact factor: 10.383