| Literature DB >> 35982847 |
Blessing Funmbi Sasanya1, Oladayo Olaifa2.
Abstract
Energy audit and mass flow studies of commercial agricultural systems are increasingly becoming of utmost importance, due to high operation costs and dependence on energy. This research was designed to study energy input, output and efficiency for daily table egg production from commercially managed poultry birds. Three commercially operated poultry farms in Ibadan, Nigeria were visited for assessment of management procedures, data collection, equipment observation and personnel interview. The energy required for each management procedure was calculated from standard methods. Each farm housed average of 25,000 actively laying birds and had average daily egg production of 21,250 egg pieces. This amounted to 1169 kg egg and 3000 kg faecal materials production per day from the average energy input of 122,461.12 MJ/day. The highest energy consumption was biological energy which resulted from daily feed consumption of 3000 kg at the rate of 120 g per bird per day. This made up 83.81% of the total energy consumed. These resulted in an energy consumption ratio of 1.05, energy productivity of 0.034 kg/MJ, specific energy of 29.29 MJ/kg and net energy of 6,569.09 MJ/day, respectively. Faecal materials constituted the bulk of the output from the system. Making use of the faecal material in its treated form for the production of feed components would reduce energy costs, increase farmers' net income and also encourage environmentally efficient processes.Entities:
Keywords: Egg production; Energy analysis; Energy consumption; Poultry management
Year: 2022 PMID: 35982847 PMCID: PMC9379574 DOI: 10.1016/j.heliyon.2022.e10053
Source DB: PubMed Journal: Heliyon ISSN: 2405-8440
Energy -mass input and output for table egg production.
| No. | Energy Input | Energy Equivalent and Quantities | References |
|---|---|---|---|
| 1. | Human Labour (MJ) | 0.27 | ( |
| 2. | Biological Input | ||
| i. Maize (MJ) | 14.70 | ( | |
| ii. Wheat Bran (MJ) | 13.26 | ( | |
| iii. Rice Bran (MJ) | 15.00 | ( | |
| iv. Layer Mash Concentrates (MJ) | 23.21 | ( | |
| v. Feed Metabolizable Energy (MJ) | 11.09 | ( | |
| vi. Average Body Mass of Laying Birds (kg) (MJ) | 1.65 | ||
| 3. | Chemical Pharmaceuticals (MJ) | 120.00 | ( |
| i. Mass of Pharmaceuticals per Production Cycle (kg) | 12.6 | ||
| 4. | Machinery (MJ) | 62.70 | ( |
| 5. | Low Heating Value of Diesel Fuel (MJ/kg) | 42.6 | ( |
| 1. | Mass of Feed Output per time (kg) | 2000 | |
| 2. | Egg Harvested (kg/day) | 1,169 | |
| 3. | Mass of Faecal Material (kg/day) | 3000 | ( |
| 4. | Gross Energy content per Egg (kJ/Egg) | 334.72 | ( |
| 5. | Energy Contents of Egg (kJ/kg) | 6,088 | |
| 6. | Energy Content of Poultry waste (kJ/kg) | 13,882 | ( |
| 7. | Average Nitrogen Intake of Birds (g/bird/day) | 3.00 | ( |
| 8. | Average Nitrogen Excreted by Birds (g/bird/day) | 1.70 | ( |
| 9. | Average Energy Retained as Protein (kJ/kg) | 54.86 | ( |
| 10. | Heat Produced by Bird (kcal/kgBW0.75/day) | 129.60 | ( |
BW is Birds live body weight (kg).
Unit operations of Feed Milling and Egg production.
| No. | Operations | Explanation |
|---|---|---|
| 1. | Scaling and arrangement of raw material | This is the manual measurement and arrangement of the appropriate quantities of feed components (rice bran, maize and wheat offal) mixed into the feed using a 1000 kg capacity scale. |
| 2. | The Milling Process | This process was used to reduce the maize seeds' sizes into smaller particles, which can easily be picked up by birds. A hammer mill driven by an electric motor is used in this process. The hammer mill was fed manually and crushed maize was transported from the hammer mill sieve to the mixer through a screw conveyor, also driven by an electric motor. |
| 3. | Mixer Loading | This process involved the turning of pre-measured materials (rice bran, wheat offal and concentrate) into the mixer. This was done manually. |
| 4. | Mixing | This process involved the mixture of all feed components into a homogeneous mixture. The mixers have 2000 kg capacities at once and were driven by electric motors. |
| 5. | Overturning | Overturning is the offloading of some premixed feed and then turning them back immediately into the mixer to ensure proper and homogeneous mixing of all feed components. These processes were done manually. |
| 6. | Offloading | This is the collection of the finished feed into bags without adequate measurements. Manual energy was employed for this process. |
| 7. | Bagging and Scaling of finished feed | This involved the bagging of offloaded finished feed into 25 kg capacity bags using a 50 kg capacity scale. This process also involved the use of manual energy. |
| 8. | Transportation | The movement of finished feed from the feed mill section to pen houses. This was done by a haulage truck of 2000 kg capacity. The truck was always loaded and offloaded manually. |
| 9. | Feed serving | This is the distribution of finished feed to birds in appropriate proportions. This was done manually to ensure each bird in battery cages got an equal share of feed. |
| 10. | Feed readjustment | Served feeds were readjusted immediately to ensure even distribution of feeds to all birds for equal access. This enhances optimal bird productivity and also prevents bird mortality to certain extents. |
| 11. | Water application | Water is applied to birds' bodies manually, by sprinkling a substantial quantity of water on birds on sunny days. This process is capable of reducing the build-up of ammonia and heat of respiration within the pen houses. This was also meant to prevent the effect of heat stress on caged birds. |
| 12. | Feed Arrangement | This activity placed feeds needed the next day at strategic locations for easy access in the morning. The processes are done manually and it ensured the birds are not fed late for regular and unhindered egg production. |
| 13. | Eggs Harvesting/Loading/Transportation/Offloading and Storage | These processes ensured the arrangement of eggs into egg crates, loading them into vehicles, transporting them to storehouses and offloading them from the vehicles for storage in storehouses. These processes involved manual and thermal energy. |
| 14. | Daily cleaning routines | These routines involved sweeping the floor of pen houses and cleaning pen materials such as water tanks, nipple lines, feeder lines, nets and roof trusses (to get rid of cobwebs) are done regularly to ensure cleanliness and good housekeeping within farm premises. |
| 15. | Pens lighting | Lighting was provided through 15 Watts energy saver bulbs. This elongates the daytime period for the birds; thus increasing the period of access to feeds. The bulbs were powered by a diesel generator. |
| 16. | Waste Management | This process involved the cleaning of poultry droppings underneath the battery cages. These were done manually. |
| 17. | Water Pumping | This activity ensures sufficient water is pumped into overhead tanks in pen houses and other storage tanks on the farm site. These made water available for drinking, cleaning and for waste management purposes. This was done utilizing submersible water pumps powered by a 1.5 HP rated electric motor powered by a diesel generator. |
Figure 1Flow chart of a feed mill process.
Figure 2Flow chart of egg production processes.
Information on energy parameters for each unit operation in feed milling and daily poultry management.
| Unit Operation | Required Parameters | Values | Units |
|---|---|---|---|
| Scaling | Number of persons | 3 | |
| Duration | 7200 | s | |
| Milling | Electrical Power | 16.5 | kW |
| Efficiency | 80 | % | |
| Number of persons | 2 | ||
| Duration | 2700 | s | |
| Mixer Loading | Electrical power | 11 | kW |
| Efficiency | 80 | % | |
| Number of persons | 2 | ||
| Duration | 2700 | s | |
| Mixing and Overturning | Electrical Power | 5.5 | kW |
| Efficiency | 80 | % | |
| Number of persons | 2 | ||
| Duration | 1800 | s | |
| Offloading | Electrical Powers | 5.5 | kW |
| Efficiency | 80 | % | |
| Number of persons | 3 | ||
| Duration | 1800 | s | |
| Bagging and Scaling | Number of persons | 3 | |
| Duration | 3600 | s | |
| Transportation | Number of persons | 3 | |
| Duration | 3600 | s | |
| Fuel usage | 0.003 | m3 | |
| Serving | Number of persons | 9 | |
| Duration | 5400 | s | |
| Feed Readjustment | Number of persons | 9 | |
| Duration | 10800 | s | |
| Water Application | Number of persons | 9 | |
| Duration | 1800 | s | |
| Feed Arrangement | Number of persons | 9 | |
| Duration | 900 | s | |
| Egg Harvesting/Loading/Transportation/Offloading | Number of persons | 9 | |
| Duration | 7200 | s | |
| Fuel consumed | 0.003 | m3 | |
| Routine Cleaning | Number of persons | 9 | |
| Duration | 1800 | s | |
| Electrical Power | 5.5 | kW | |
| Efficiency | 80 | % | |
| Time of Pressure pump operation | 7200 | s | |
| Number of persons | 3 | ||
| Lighting | Electrical Power | 12.7 | kW |
| Efficiency | 90 | % | |
| Time | 25200 | s | |
| Fuel Consumed | 0.015 | m3 | |
| Waste Management | Number of persons | 1 | |
| Duration | 18000 | s | |
| Water Pumping | Electrical Power | 1.13 | kW |
| Duration | 43200 | s | |
| Efficiency | 80 | ||
| Fuel Consumed | 0.015 | m3 |
Energy input and output in feed mixing process.
| Unit Operations | Manual Energy (kJ/kg) | Electrical Energy (kJ/kg) | Biological Energy (kJ/kg) | Thermal Energy (kJ/kg) | Total Energy (kJ/kg) | % Total Energy |
|---|---|---|---|---|---|---|
| Scaling | 0.81 | - | - | 0.81 | 0.002 | |
| Milling | 0.20 | 18.00 | 14,700 | - | 14718.20 | 43.04 |
| Mixer Loading | 0.20 | 12.00 | 19,400 | - | 19412.20 | 56.77 |
| Mixing and Overturning | 0.10 | 4.00 | - | - | 4.10 | 0.012 |
| Offloading | 0.20 | 4.00 | - | - | 4.20 | 0.012 |
| Bagging and Scaling | 0.10 | - | - | - | 0.10 | 3 × 10−4 |
| Transportation | 0.40 | - | - | 55.00 | 55.40 | 0.162 |
| Total (kJ/kg) | 2.01 | 38.00 | 34,100 | 55.00 | 34195.01 | |
| % Total Input Energy | 0.006 | 0.11 | 99.72 | 0.16 | - | 100.00 |
| Output Energy (kJ/kg) | - | - | 34,100 | - | 34,100 | 0.1/34195- |
| % Total Output Energy | - | - | 100.00 | - | 100.00 | 100.00 |
Energy input and output in poultry keeping and management.
| Unit Operations | Manual Energy (kJ/kg) | Electrical Energy (kJ/kg) | Biological Energy (kJ/kg) | Thermal Energy (kJ/kg) | Chemical Energy (kJ/kg) | Total Energy (kJ/kg) | % Total Energy (%) |
|---|---|---|---|---|---|---|---|
| Serving | 3.10 | - | 24,538.00 | - | 24,541.10 | 83.82 | |
| Feed Readjustment | 6.270 | - | - | - | - | 6.27 | 0.02 |
| Water Application | 0.99 | - | - | - | 3,085.71 | 3,086.71 | 10.54 |
| Feed Arrangement | 0.52 | - | - | - | - | 0.52 | 0.002 |
| Egg Harvesting | 4.18 | - | - | 94.53 | - | 98.71 | 0.34 |
| Routine Cleaning | 11.81 | 27.27.00 | - | - | 39.08 | 0.13 | |
| Lighting | - | 245.40 | - | 613.35 | - | 858.75 | 2.93 |
| Waste Management | 1.18 | - | - | - | - | 1.18 | 0.004 |
| Water Pumping | - | 33.3 | - | 613.35 | - | 646.98 | 2.21 |
| Total Input Energy (kJ/kg) | 28.05 | 306.30 | 24,538.00 | 1321.35 | 3085.51 | 29,279.29 | |
| % Total Input Energy (%) | 0.11 | 1.05 | 83.81 | 4.51 | 10.54 | - | 100.00 |
| Output Energy (kJ/kg) | |||||||
| Energy Retained in Egg (kJ/kg) | - | - | 6,088 | - | - | 6,088 | 19.67 |
| Energy Retained in the body (kJ/kg) | - | - | 10,211.26 | - | - | 10,211.26 | 32.99 |
| Energy Retained as Protein and Heat (kJ/kg) | - | - | 772.37 | - | - | 772.37 | 2.50 |
| Energy Value of Faecal Materials (kJ/kg) | - | - | - | 13,882.00 | - | 13,882.00 | 44.84 |
| Total Output Energy (kJ/kg) | - | - | 17,071.63 | 13,882.00 | - | 30,953.63 | - |
| % Total Output Energy (%) | - | - | 55.15 | 44.85 | - | - | 100.00 |
Figure 3Energy accounting and mass flow diagram for poultry-keeping processes.
Energy indicators and energy forms in poultry management for table egg production.
| Energy Indicators | Unit | Value | Percentage of Total (%) |
|---|---|---|---|
| Energy use efficiency (Eu) | - | 1.05 | |
| Specific Energy (Es) | MJ/kg | 29.39 | |
| Energy productivity (Ep) | Kg/MJ | 0.034 | |
| Net energy (En) | MJ/day | 6,569.09 | |
| Renewable energy (Er) | MJ/day | 103,859.50 | 84.81 |
| Non-renewable energy (Enr) | MJ/day | 18,601.49 | 15.19 |
| Indirect energy (Eid) | MJ/day | 115,162.41 | 94.04 |
| Direct energy (Ed) | MJ/day | 7,298.71 | 5.96 |
| Total input energy | MJ/day | 122,461.12 | 100.00 |
| Total output energy | MJ/day | 129,030.55 |