| Literature DB >> 35892759 |
Ume Roobab1,2, James S Chacha1,3, Afeera Abida4, Sidra Rashid4, Ghulam Muhammad Madni4, Jose Manuel Lorenzo5,6, Xin-An Zeng1,2, Rana Muhammad Aadil4.
Abstract
Meat may contain natural, spoilage, and pathogenic microorganisms based on the origin and characteristics of its dietary matrix. Several decontamination substances are used during or after meat processing, which include chlorine, organic acids, inorganic phosphates, benzoates, propionates, bacteriocins, or oxidizers. Unfortunately, traditional decontamination methods are often problematic because of their adverse impact on the quality of the raw carcass or processed meat. The extended shelf-life of foods is a response to the pandemic trend, whereby consumers are more likely to choose durable products that can be stored for a longer period between visits to food stores. This includes changing purchasing habits from "just in time" products "for now" to "just in case" products, a trend that will not fade away with the end of the pandemic. To address these concerns, novel carcass-decontamination technologies, such as ozone, high-pressure processing and cold atmospheric plasma, together with active and clean label ingredients, have been investigated for their potential applications in the meat industry. Processing parameters, such as exposure time and processing intensity have been evaluated for each type of matrix to achieve the maximum reduction of spoilage microorganism counts without affecting the physicochemical, organoleptic, and functional characteristics of the meat products. Furthermore, combined impact (hurdle concept) was evaluated to enhance the understanding of decontamination efficiency without undesirable changes in the meat products. Most of these technologies are beneficial as they are cost-effective, chemical-free, eco-friendly, easy to use, and can treat foods in sealed packages, preventing the product from post-process contamination. Interestingly, their synergistic combination with other hurdle approaches can help to substitute the use of chemical food preservatives, which is an aspect that is currently quite desirable in the majority of consumers. Nonetheless, some of these techniques are difficult to store, requiring a large capital investment for their installation, while a lack of certification for industrial utilization is also problematic. In addition, most of them suffer from a lack of sufficient data regarding their mode of action for inactivating microorganisms and extending shelf-life stability, necessitating a need for further research in this area.Entities:
Keywords: clean label foods; cold plasma; high-pressure processing; microbial safety; ozone; raw/frozen and processed meat products
Year: 2022 PMID: 35892759 PMCID: PMC9330470 DOI: 10.3390/foods11152173
Source DB: PubMed Journal: Foods ISSN: 2304-8158
Ozone applications to decontaminate meat and meat products.
| Sample | Specification | Microbes | Highlights | Reference |
|---|---|---|---|---|
| Chicken legs | 2–10 mg/L for 1 h combined with vacuum packaging (polyamide/polyethylene bags) stored at 4 °C for 16 days. | TVC, | 6-day shelf-life extension compared to vacuum packaging alone (4-day extension). Positively affected odor, texture, and taste retained an acceptable score for 14–16 days. | [ |
| Chicken meat (freeze-dried) | 0.6 ppm at 4 °C (90% RH) for 10 min. | TAMB, LAB, | 1.1 log CFU/g was observed in TAMB and LAB. | [ |
| Chicken meat (freeze-dried) | 0.4–0.7 ppm at 4 °C (90% RH) for 10–120 min. | LAB & TAMB | Reduced 4.77 and 6.8 log CFU/g, respectively. The combined use of ozone and lyophilization would be useful for extending shelf-life to 8 months. | [ |
| Chicken breast meat | 10 × 10−6 kg O3/m3/h for 3 days. | Coliform, aerobic, and anaerobic bacteria | Aerobic: 2.96 log CFU/g (untreated = 5.35 log CFU/g) | [ |
| Duck breast meat | Aerobic: 2.52 log CFU/g (untreated = 4.11 log CFU/g) | |||
| Turkey breast meat | 1 × 10−2 kg/m3 at 22 °C (21.6% RH) for 8 h. | TAMB, | Reduced 2.9, 2.3 and 1.9 log CFU/g, respectively. | [ |
| Beef (sliced) | 218–286 mg/m3, 5–20 pulses for 2–40 min with intervals of 30 min. | Heterotrophic microflora & | Decreased 1.5 log CFU/g heterotrophic counts. Decreased inoculated | [ |
O3: Ozone; TVC: Total viable counts; TAMB: Total aerobic mesophilic bacteria; LAB: Lactic acid bacteria; RH, relative humidity; MAP: Modified atmosphere packaging.
Figure 1Schematic presentation of decontamination using ozone.
HHP applications to decontaminate meat and meat products.
| Meat Type | Treatment Conditions | Storage Conditions | Findings | Reference |
|---|---|---|---|---|
| Chicken fillets | 500 MPa for 10 min. | 4 and 12 °C | HHP resulted in the reduction of the pathogen population below the detection limit of the enumeration method (0.48 log CFU/g), irrespective of the inoculum. HHP extended the shelf life of chicken fillets by 6 and 2 days, at 4 and 12 °C, respectively. | [ |
| Frozen chicken breast | 500 MPa for 1 min and 400 MPa for 5 min. | _ | HHP showed inactivation of | [ |
| Ground chicken meat | 350 MPa for 10 min + 0.75% carvacrol. | HHP with 0.60% carvacrol treatment resulted in a >5-log pathogen reduction. | [ | |
| Ground beef | 400 MPa for 15 min at 25, 35, and 45 °C. | 4 and −20 °C for up to 5 days | At 25 °C, 5 log reduction in | [ |
| Vacuum-packed ground beef | 200 and 400 MPa for 5 min at 25 °C. | _ | [ | |
| Uncooked ground beef patties | 300, 400, and 500 MPa for 5 min. | 4 °C for 10 days | HHP combine with | [ |
| Beef patty | 400 and 600 MPa for 5 min. | Refrigerated storage for 18 h | An amount of 2 and 4 log CF/mL reductions after 400 and 600 MPa in Shiga toxin-producing | [ |
| Vacuum-pack ripened mutton patties | 200 and 400 MPa for 10 min. | 4 °C for 28 days | Significant reduction in total plate count after HHP at both levels, with a significant increase in lightness (L*). Redness (a*), yellowness (b*); hardness, gumminess, and chewiness of patties reduced significantly. | [ |
| Beef steak | 450 MPa, 600 MPa 1, 3, 6, 10, 15 min. | _ | HHP have the potential to allow the production of a convenient and safe product by achieving 5 log definition of pasteurization of beef steak inoculated with | [ |
| Beef slurry | 600 MPa for 20 min at 75 °C. | _ | Best inactivation of spores of | [ |
| Beef slurry | 600 MPa for 20 min at 75 °C. | _ | After HHP, a greater reduction (2.2 log) in | [ |
| Beef slurry | 600 MPa at 70 °C for 20 min. | _ | A 4.9 log reduction in | [ |
| Marinated beef ( | 300, 400, and 600 MPa for 5 min. | Refrigerated storage for 14 days | HHP was proven to provide safe meat along with a sodium reduction in it. Meat marinated with salt and citric acid has no sufficient inactivation of | [ |
| Beef burgers | 300 MPa for 10 min at 9.9 °C and 600 MPa 10 min, 10.2 °C. | _ | Mesophilic and psychotropic count remain at the detection limit after HHP at 600 MPa, with no effect on lipid oxidation for at least 6 days. | [ |
| Raw meatballs (beef, veal, beef + veal + pork) | 400 and 600 MPa for 0 and 18 min. | 4 and −12 °C for 18 h | No difference in the extent of inactivation in different species of meat used for meatballs preparation in refrigerated storage (0.9 to 2.9 log CFU/g) as compared to frozen samples (1.0 to 3.0 log CFU/g). A total of 600 MPa requires 1–3 min and 400 MPa requires 9 min for a ≥2.0 log CFU/g reduction. | [ |
| Emulsified beef sausages | 100–400 MPa for 15 min at 10 °C. | _ | HHP proved to be an effective technique to produce microbial safe beef sausages (reduce total viable count equivalent to the sausages having higher salt concentration) with lower salt concentration. | [ |
| Dry fermented sausages | 600 MPa for 3 min. | 4 °C for 4 weeks | Inactivation of | [ |
| Pork cooked sausages | 600 MPa for 3 min. | 4 and 10 °C for 35 days | Cooking of sausages leads to a >6 log reduction in inoculated | [ |
| Italian salami | 600 MPa for 300 s. | _ | HHP related microbial inactivation depicts an inverse relation with aw. All 20 salami samples showed a 5 log reduction in | [ |
| Italian salami | 600 MPa for 300 s. | _ | An amount of 0.34–4.32 log CFU/g reduction during processing in | [ |
| Nitrite-free emulsion-type sausage | 0.1, 500 MPa for 12 min + 0, 1, 2% vinegar | 4 °C for two weeks followed by at 20 °C for three weeks | HHP (500 MPa; four cycles and each for 3 min) + vinegar (1%) reduced vegetative cells and spores of | [ |
| Traditional Portuguese ready-to-eat meat sausage ( | 300 MPa for 5 min at 10 °C + lactic acid bacteria (Pediococcus acidilactici, HA-6111-2) and its bacteriocin (bacHA-6111-2). | Refregrated storage for 60 days. | The hurdle technology (bacteriocin and pressurization) showed a 0.5 log CFU/g decrease in | [ |
| Dry-cured ham | 450 MPa for 10 min and 600 MPa for 5 min. | 4 °C for 30 days | The efficacy of HHP against | [ |
| Cooked ham | 400 MPa for 10 min at 17 °C + alginate films containing enterocins. | 1 or 6 °C for 2 months | Both antimicrobial packaging and pressurization delayed the growth of | [ |
HHP: High hydrostatic pressure; aw: Water activity.
Figure 2Effect of CP sterilization on a bacterial cell.
CP applications to decontaminate meat and meat products.
| Sample | Experimental Conditions | Target Microbes | Remarks | Citation |
|---|---|---|---|---|
| Chicken breast meat | In-package DBD-CP: 55–80 kV for 3 min, stored at 4 °C for 24 h or 3 days. | Mesophiles or Psychrophiles | Significant decreases in microbial populations after storage of treated sample for 3 days at 4 °C. | [ |
| In-package CP: 80 kV for 180 s at 25 °C and stored at 4 °C. | Mesophiles, Psychrophiles & | High microbial counts in air packed sample (>6 log CFU/g) than in MAP (<4 log CFU/g) stored for 7 days and 14 days (<6 log CFU/g). | [ | |
| 32 kHz for 10 min + | CP with essential oils reached a satisfactory load below 3.5 log CFU/g. Negative effect on odor, flavor, and overall acceptability. | [ | ||
| In-package DBD-CP: 100 kV for 1–5 min. | Natural microflora | 2 log CFU/g reduction within 5 min in Mesophiles, Psychrotrophic & | [ | |
| DBD-CP: 70 kV for 0–300 s, stored at 4 °C for 5 days. | 90% reductions in | [ | ||
| In-package CP: 60–80 kV for 60–300 s, stored at 4 °C for 5 days. | 1.0 log reduction in psychrophiles at 60 kV with 35% O2. Also, 60 kV for 60 s treatment with 35% O2/60% CO2/5% N2 reduces microbes and appearance of meat. | [ | ||
| Chicken breast (boiled) | In-package CP: 39 kV for 3.5 min. | 3.7 log CFU/cube | [ | |
| In-package DBD-CP: 38.7 kV for 0.3–2.5 min |
| Whey protein coating increased treatment efficacy. An increase in initial inoculum concentration from 3.8 to 5.7 log CFU/sample lead to an increase in D-value increased from 0.2 to 1.3 min with1.7 log CFU/sample (highest) | [ | |
| RTE chicken breast cubes | In package CP: 24 kV for 3 min, stored at 4 °C for 21 days. | Mesophilic aerobic bacteria, | 0.7, 1.4 and 1.1 log PFU/cube reduction in mesophilic aerobic bacteria, | [ |
| Chicken breast patties (ground) | DBD-CP: 70 kV for 180 s at 22 °C, packaged in operating gas: 65% O2, 30% CO2. | Total plate count | 0.9 log reduction after 5-day storage as compared to non-CP treated samples. Rosemary extract prevents lipids oxidation and inhibits microbial growth in CP-processed meat under refrigerated conditions. | [ |
| Chicken skin & breast fillet | Plasma jet: Feed gases (argon or air) for exposure times (30–180 s), distances from plasma jet nozzle to sample surface (5–12 mm). |
| 0.78 to 2.55 and 0.65 to 1.42 log CFU/cm2 reductions were observed using argon or air as feed gases, respectively. Argon as a feed gas for a longer time (≥120 s) resulted in the highest reductions. | [ |
| Chicken meat | DBD-CP + Paraacetic Acid (PPA 100–200 ppm) 3.5 kHz, 0–30 kV, 0–200 W. for 1–6 min, 2 mm distance. |
| 2.3 to 5.3 log CFU/cm2 reductions with combined treatment in contrast to PAA or CP treatments alone. 4.7 and 5.3 log CFU/cm2 was the highest reduction obtained after PAA + CP and CP + PAA, respectively. | [ |
| Beef | 6 kV and 20 kHz for 30 s–10 min. |
| 0.9 and 1.82 log CFU/cm2 reduction after 2- and 5 min treatments, respectively. | [ |
| Pastırma (a dry-cured beef product) | Oxygen (100%), argon (100%) and two oxygen/argon mixtures (25%O2/75%Ar and 50%O2/50%Ar) for 180 and 300 s. | Maximum 0.85 log CFU/cm2 and 0.83 log CFU/cm2 reduction in | [ | |
| Pork loin | DBD-CP: 80 kV for 60–180 s. | Total Aerobic bacteria | 53% reduction in total aerobic bacteria showed a significant effect on O2 concentration (60%) and time (180 s). | [ |
| Pork (fresh & frozen) | Plasma jet: Air 20 kV, 58 kHz, 1.5 A for 0–120 s | 1.5 log and >1.0 log reduction in | [ | |
| Ham | 2 and 10 kHz, 6.4 or 10 kV for 10–20 min at 22 °C. | 1.14 log and 1.02 log reduction in | [ | |
| RTE ham | In-package DBD-CP: 3.5 kHz, 0–30 kV for 23 °C and stored at 4 °C for 18 h. |
| 2 log (CFU/cm2) reduction after CP combined with MAP (20% O2 + 40% N2 + 40% CO2) and after 7 days storage at 4 °C cell counts reduced below the detection limit (>6 log reduction). | [ |
| In-package DBD-CP: 3.5 kHz, 0–28 kV for 180 s, and stored for 6 and 24 h at 4 °C. |
| At 4 °C, 1.75 and 1.51 log CFU/cm2 reduction on 1% and 3% NaCl ham surface, respectively. At 23 °C, 1.78 and 1.43 log CFU/cm2 reduction, respectively. | [ | |
| RTE mortadella-type sausage | 18 kV, 12.5 kHz for 0–120 s, 6 mm distance. Samples were sealed under high nitrogen gas flush (70% N2, 30% CO2) and stored at 4 °C for 1–21 days. | The maximum inactivation for | [ |
CP: Cold plasma; DBD: dielectric barrier discharge; RH: relative humidity; MAP: modified atmosphere packaging; PAW: Plasma activated water; RTE: Ready-to-eat.