Rohani Abu Bakar1,2, Yuman Li3, Oliver P Hewitson3, Peter J Roth3, Joseph L Keddie1. 1. Department of Physics, University of Surrey, Guildford, Surrey GU2 7XH, U.K. 2. Malaysian Rubber Board, Kuala Lumpur 50450, Malaysia. 3. Department of Chemistry, University of Surrey, Guildford, Surrey GU2 7XH, U.K.
Abstract
Pressure-sensitive adhesives (PSAs) are usually made from viscoelastic, high-molecular-weight copolymers, which are fine-tuned by adjusting the comonomer ratios, molecular weights, and cross-link densities to optimize the adhesion properties for the desired end-use. To create a lightly cross-linked network, an ultraviolet (UV) photoinitiator can be incorporated. Here, we present the first use of perfluorophenylazide chemistry to control precisely a polyacrylate network for application as a PSA. Upon UV irradiation, the highly reactive nitrene from the azide moiety reacts with nearby molecules through a C-H insertion reaction, resulting in cross-linking via covalent bonding. This approach offers three benefits: (1) a means to optimize adhesive properties without the addition of an external photoinitiator; (2) the ability to switch off the tack adhesion on demand via a high cross-linking density; and (3) a platform for additional chemical modification. A series of poly(n-butyl acrylate-co-2,3,4,5,6-pentafluorobenzyl acrylate) or poly(PFBA-co-BA) copolymers were synthesized and modified post-polymerization into the photo-reactive poly(n-butyl acrylate-co-4-azido-2,3,5,6-tetrafluorobenzyl acrylate) [azide-modified poly(PFBA-co-BA)] with various molar contents. When cast into films, the azide-modified copolymers with a high azide content achieved a very high shear resistance after UV irradiation, whereas the tack and peel adhesion decreased strongly with the increase in azide content, indicating that excessive cross-linking occurred. These materials are thus photo-switchable. However, in the low range of azide content, an optimum probe tack adhesion energy was obtained in films with a 0.3 mol % azide content, where a long stress plateau (indicating good fibrillation) with a high plateau stress was observed. An optimum peel adhesion strength was achieved with 0.5 mol % azide. Thus, the adhesion was finely controlled by the degree of cross-linking of the PSA, as determined by the azide content of the copolymer chain. Finally, as a demonstration of the versatility and advantages of the material platform, we show an azide-aldehyde-amine multicomponent modification of the azide copolymer to make a dye-functionalized film that retains its adhesive properties. This first demonstration of using azide functionality has enormous potential for functional PSA design.
Pressure-sensitive adhesives (PSAs) are usually made from viscoelastic, high-molecular-weight copolymers, which are fine-tuned by adjusting the comonomer ratios, molecular weights, and cross-link densities to optimize the adhesion properties for the desired end-use. To create a lightly cross-linked network, an ultraviolet (UV) photoinitiator can be incorporated. Here, we present the first use of perfluorophenylazide chemistry to control precisely a polyacrylate network for application as a PSA. Upon UV irradiation, the highly reactive nitrene from the azide moiety reacts with nearby molecules through a C-H insertion reaction, resulting in cross-linking via covalent bonding. This approach offers three benefits: (1) a means to optimize adhesive properties without the addition of an external photoinitiator; (2) the ability to switch off the tack adhesion on demand via a high cross-linking density; and (3) a platform for additional chemical modification. A series of poly(n-butyl acrylate-co-2,3,4,5,6-pentafluorobenzyl acrylate) or poly(PFBA-co-BA) copolymers were synthesized and modified post-polymerization into the photo-reactive poly(n-butyl acrylate-co-4-azido-2,3,5,6-tetrafluorobenzyl acrylate) [azide-modified poly(PFBA-co-BA)] with various molar contents. When cast into films, the azide-modified copolymers with a high azide content achieved a very high shear resistance after UV irradiation, whereas the tack and peel adhesion decreased strongly with the increase in azide content, indicating that excessive cross-linking occurred. These materials are thus photo-switchable. However, in the low range of azide content, an optimum probe tack adhesion energy was obtained in films with a 0.3 mol % azide content, where a long stress plateau (indicating good fibrillation) with a high plateau stress was observed. An optimum peel adhesion strength was achieved with 0.5 mol % azide. Thus, the adhesion was finely controlled by the degree of cross-linking of the PSA, as determined by the azide content of the copolymer chain. Finally, as a demonstration of the versatility and advantages of the material platform, we show an azide-aldehyde-amine multicomponent modification of the azide copolymer to make a dye-functionalized film that retains its adhesive properties. This first demonstration of using azide functionality has enormous potential for functional PSA design.
Pressure-sensitive
adhesives (PSAs) are viscoelastic materials
that can be adhered to a variety of substrates using light pressure.[1] PSAs commonly find applications in tapes, labels,
hygiene and medical products, and graphic films.[2] They can be made of natural or synthetic rubbers, acrylics,
silicones, polyurethanes, ethylene–vinyl acetate copolymers,
polyethers, or polyesters.[3] Among the compositions,
acrylics are the most versatile and widely used polymers to produce
PSAs.PSAs require a balance of viscous and elastic properties
for optimal
adhesion. The elastic component of the dynamic shear modulus (G′) resists flow under shear stress and allows clean
debonding from the substrate surface, but it must be low enough to
allow conformal contact with the substrate. At the same time, the
viscous component of the modulus (G″) must
be low enough to allow adequate wetting of a substrate yet high enough
to dissipate energy during the adhesive bonding.[4,5] Dahlquist[6] stated that the G′ must
be less than 0.1 MPa at the bonding frequency (typically 1 Hz) to
allow a PSA to wet a substrate and to form close contact. Deplace
et al.[7] proposed the maximization of the
ratio of the loss tangent (tan δ = G″/G′) to G′ to achieve the
greatest tack adhesion via fibrillation. Furthermore, Zosel[8] proposed that fibrillation during debonding (dissipating
energy) requires that the molecular weight between entanglements (Me) is more than 10–15 kg/mol, whereas
polymers below this range debond with a sharp decrease in stress at
a low strain, resulting in a decreased tack and adhesion energy. The Me, which is inversely related to G′, must not be too low to satisfy the Dahlquist criterion.
A low chain entanglement density, which is achieved with a low Mw/Me ratio, reduces G′. Hence, higher Me values
yield higher viscoelastic energy dissipation during debonding and
a greater viscous flow during bonding to increase the tack adhesion.[9] For poly(acrylates), Tobing and Klein[9] found a maximum adhesive peel strength when Mw/Me was approximately
10.It is known that acrylic copolymers without chemical and/or
physical
cross-linking result in poor thermomechanical stability and are impractical
as PSAs.[10] Light cross-linking is used
in PSAs to impart strain-hardening during fibril extension (leading
to a clean detachment from the substrate) and to achieve a high resistance
to shear stress.[7] Cross-linking in acrylic
PSAs can be accomplished through the addition of di-/trifunctional
crosslinkers such as isocyanate crosslinkers (which form covalent
bonds with hydroxy-functional monomers)[11] or metal acetylacetonates (which can be chelated by acrylic acid
comonomers).[12,13] In contrast, photo-cross-linking
is typically achieved through the incorporation of photo-initiators
based on benzophenone, anthraquinone, or fluorenone[14,15] for ultraviolet (UV)-cross-linkable PSAs. 4-Acryloyloxybenzophenone
is a common example and is typically employed in a feed of 0.5 mol
%.[16,17] Upon UV irradiation, the benzophenone groups
form radicals which abstract hydrogen atoms from nearby C–H
bonds. The radicals can migrate through further hydrogen abstraction
and the formation of more stable radicals, which result in cross-linking
(through recombination of two radicals) at sites different than the
benzophenone group.[18] If no CH group is
available nearby, the excited benzophenone group relaxes without cross-linking.[19]Perfluorophenylazides, by comparison,
irreversibly form a highly
reactive nitrene upon UV irradiation, which can insert into nearby
C–H, C=C, or N–H bonds or add onto N- or S-based
lone pairs.[20] While this chemistry finds
application in photoaffinity labeling and surface functionalization,[21] it has, to the best of our knowledge, not been
applied to produce PSAs. Recently, poly(4-azido-2,3,5,6-tetrafluorobenzyl
methacrylate) has been prepared through the direct polymerization
of the azide-functional monomer[22] or through
highly efficient azide–para-fluoro post-polymerization
modification of poly(2,3,4,5,6-pentafluorobenzyl methacrylate)[23] and was used for photo-cross-linking of diblock
copolymer nanoparticles.[22] Li et al.[22] have also demonstrated multicomponent reactions
using piperidine and morpholine as secondary amines on poly(4-azido-2,3,5,6-tetrafluorobenzyl
methacrylate).In addition to UV-cross-linkable PSAs, which
have been extensively
studied to optimize the adhesive properties,[24−27] photo-irradiation has also been
investigated for “debond-on-demand” adhesives for applications
in the removal of wound dressings,[28,29] semiconductor
chip fabrication,[30,31] and the recycling of labeled
bottles.[32] The adhesive strength is reduced
after photo-cross-linking irradiation when G′
exceeds the Dahlquist criterion. The adhesives cross-link upon exposure
to light, and adhesive properties of peel adhesion and tack are greatly
reduced depending on the amount and type of photo-initiators, the
number of reactive sites, and the UV dose (irradiation time and lamp
power). For example, the copolymerization of PSAs containing 2-ethylhexyl
acrylate, ethyl acrylate, acrylic acid, and 2-hydroxyl-2-methyl-1-phenylpropane-1-one
photo-initiator, followed by modification with glycidyl methacrylate
(GMA) to provide photo-cross-linkable groups in the side chain was
conducted by Ryu et al.[30] Increasing the
GMA amount and UV dose resulted in a decrease in tack and peel strength
due to the increase in cross-linking density upon UV radiation. Recent
developments in “debonding-on-demand” photo-switchable
adhesives have been reviewed by Hohl and Weder[33] as well as by Bandl et al.[34]In this work, we report an expedient synthetic strategy for
soluble
pre-polymers that are photo-cross-linked under UV radiation without
the addition of a photo-initiator. Specifically, the acrylic analogue,
2,3,4,5,6-pentafluorobenzyl acrylate,[35,36] is copolymerized
with n-butyl acrylate (chosen for its low glass transition
temperature) and converted post-polymerization into the photo-reactive
4-azido-2,3,5,6-tetrafluorobenzyl analogue. A systematic variation
of the 4-azido-2,3,5,6-tetrafluorobenzyl content revealed optimal
PSA behavior at a molar azide content of 0.3 mol %. Conversely, a
high (17 mol %) azide content was found to allow for switching off
the tack and peel adhesion properties through post-fabrication irradiation.
To demonstrate the versatility of the material platform for chemical
modification and properties design, we also show the use of the reactive
azide-functional precursor in an azide–aldehyde–amine
multicomponent reaction[37] to covalently
bind 4-nitro-7-(1-piperazinyl)-2,1,3-benzoxadiazole (piperazinyl-NBD)
as a model dye.
Experimental Section
Materials
2,3,4,5,6-Pentafluorobenzyl bromide (Fluorochem,
99%) and acrylic acid (Sigma-Aldrich, 99%) were used as received.
Acetone (Sigma-Aldrich, ≥99%) was stored with molecular sieves
(3 Å, Sigma-Aldrich) to make it anhydrous prior to use. Diethyl
ether (≥99.8%), n-butyl acrylate (BA, ≥99%),
and methanol (≥99.9%) were purchased from Sigma-Aldrich and
used as received. Potassium carbonate (anhydrous, ≥99%), sodium
bicarbonate (≥99.7%), anhydrous magnesium sulfate, acetonitrile
(≥99.8%), chloroform (≥99.8%), and tetrahydrofuran (THF,
chromatography GPC grade) were obtained from Fisher Scientific. Sodium
azide (99%) and N,N-dimethylformamide
(DMF, dried over molecular sieves, 99.8%) were purchased from Acros
Organics and used as received. Chloroform-D (CDCl3, 99.8%,
+0.05% v/v TMS) was obtained from Cambridge Isotope Laboratories,
Inc. Azobisisobutyronitrile (AIBN, Sigma-Aldrich, 98%) was recrystallized
from methanol and dried at room temperature prior to storage in a
freezer. 4-Chloro-7-nitro-2,1,3-benzoxadiazole (NBD chloride, 98%)
and piperazine (99%) were purchased from Sigma-Aldrich and Fluorochem,
respectively. Two commercial polyacrylate copolymer PSAs (referred
to hereafter as P1 and P2), which were used as a benchmark in this
work, were provided by Synthomer plc.
Characterization
1H and 19F NMR
spectra were recorded on a 400 MHz Bruker spectrometer. Samples were
dissolved in CDCl3 containing tetramethylsilane (TMS) as
an internal standard. Both spectra were used to determine the conversion
of the monomer into a polymer. Fourier transform-infrared spectroscopy
(FT-IR) was recorded on a PerkinElmer spectrum two spectrometer equipped
with attenuated total reflectance (ATR) accessories via scanning in
the 4000–500 cm–1 range at a resolution of
4 cm–1. Size exclusion chromatography (SEC) was
performed on a Viscotek GPCMax VE 2001 setup using THF as eluent with
refractive index (RI) detection. The kit was equipped with three linear
7.5 × 300 mm PLgel mixed-D columns operating at 35 °C and
a flow rate of 1.0 mL/min and calibrated with PMMA standards (known
molecular weights in the range of 0.875–1677 kg/mol). Reported
molecular weights are PMMA-equivalent values. Samples with a polymer
concentration of about 2–4 mg/mL were dissolved overnight in
THF and filtered through 0.2 μm regenerated cellulose syringe
filters before injection. Differential scanning calorimetry (DSC)
experiments were conducted using a heat–cool–heat cycle
between −100 and 50 °C under a nitrogen atmosphere at
heating/cooling rates of 10 °C/min using a commercial spectrometer
(DSC Q1000, TA Instruments, New Castle, USA). Approximately 2–5
mg of samples was weighed and sealed in an aluminum hermetic pan.
General Procedure for Free
Radical Solution Polymerization
Synthesis of Poly(n-butyl Acrylate) or PBA
A mixture of n-butyl acrylate (BA, 100 equiv,
39 mmol, 5.65 mL), AIBN (1 equiv, 0.4 mmol, 64.1 mg), and acetonitrile
(total volume approximately 2-fold volume of BA) was mixed in a round-bottom
flask equipped with a magnetic stir bar. The flask was sealed with
a septum and the mixture was degassed for 30 min by purging with nitrogen.
The reaction mixture was placed into a preheated oil bath at 70 °C
for 16 h. The reaction was quenched by exposing to air and cooling
to room temperature, followed by the determination of monomer conversion
using 1H NMR spectroscopy. The polymer was precipitated
twice into an excess (approximately 20–30-fold in volume) of
methanol, and the product was collected by centrifugation followed
by drying in a vacuum oven at 40 °C. 1H NMR (400 MHz,
CDCl3): δ/ppm 4.03 (2 H, OCH2), 1.59 (2
H, COOCH2CHCH2CH3), 1.38 (2 H, COOCH2CH2CH2CH3) and 0.95 (3 H, COOCH2CH2CH2CH). FT-IR ν/cm–1: 2959, 2875 (w, C–H stretch), 1730 (s, C=O ester stretch)
and 1452, 1379 (m–w, C–H bend) (see Figure S2).
Synthesis of Poly(n-butyl
Acrylate-co-2,3,4,5,6-pentafluorobenzyl Acrylate)
or Poly(PFBA-co-BA)
A similar procedure
described above was
performed for the copolymerization of PFBA (varying equiv) and BA
(100 equiv). 1H and 19F NMR spectroscopies were
used to determine monomer conversions. 1H NMR (400 MHz,
CDCl3): δ/ppm 5.18 (2 H, OCH2), 4.03 (2
H, OCH2), 0.93 (3 H, CH3). 19F NMR
(376 MHz, CDCl3): δ/ppm −141.8 (2 F, ortho),
−153.0 (1 F, para) and −161.9 (2 F, meta). FT-IR ν/cm–1: 2959, 2875 (w, C–H stretch), 1730 (s, C=O
ester stretch), 1508 (s, C=C stretch), 1159 (s, C–O
stretch) and 1060 (m, C–F stretch) (see Figure S3).
Post-Polymerization Modification of Poly(n-butyl
Acrylate-co-2,3,4,5,6-pentafluorobenzyl Acrylate)
with Sodium Azide [Azide-Modified Poly(PFBA-co-BA)]
Poly(PFBA-co-BA) was dissolved in DMF to make
a 25 w/w % solution. Then, sodium azide (1.5 equiv based on PFB groups)
was added and the mixture was stirred for 2 h at 70 °C. After
cooling at room temperature, complete reaction was confirmed by 1H and 19F NMR spectroscopic measurements. The reaction
mixture was filtered and precipitated into an excess (approximately
20–30-fold in volume) of cold water. The product was isolated
by centrifugation followed by freeze-drying, yielding poly(n-butyl acrylate-co-4-azido-2,3,5,6-tetrafluorobenzyl
acrylate).[23]
Synthesis of Piperazinyl–NBD
Piperazinyl–NBD
was prepared from piperazine (1.35 g) and 4-chloro-7-nitro-1,2,3-benzoxadiazole
(1.0 g) according to a literature procedure.[38] 1.16 g (93%), 1H NMR (400 MHz, CDCl3): δ/ppm
8.43, 6.30 (2 H, ArH), 4.10 (4 H, CH2NAr), 3.13 (4 H, CH2NH) (see Figure S4).
Piperazinyl–NBD (0.50 mg, 2 μmol, 0.4
equiv) and phenylacetaldehyde (0.24 mg, 2 μmol, 0.4 equiv) were
dissolved in 2.5 mL of chloroform. Azide-modified poly(PFBA-co-BA) containing 0.5 mol % azide groups (AZ-0.5) (128.91
mg, 5 μmol of azide groups, 1 equiv) was added. The mixture
was heated to 50 °C and stirred for 19 h. After cooling at room
temperature, a sample was withdrawn, diluted with CDCl3, and analyzed by 19F NMR spectroscopy which indicated
the conversion of 30% of azide groups (75% reaction efficiency based
on added amine and aldehyde) into the desired amidine functionality.
The reaction mixture was precipitated into methanol (25 mL), and the
product was collected by centrifugation in the form of a dark yellow
viscous liquid.
Preparation of PSA Solutions and Films
The polymer
[poly(PFBA-co-BA) or azide-modified poly(PFBA-co-BA)] was dissolved in acetone (0.2 g per mL) and left
in a roller mixer overnight prior to film casting for characterization.
For the probe tack test, the solution was cast on glass substrates
(76 mm × 52 mm × 1.35 mm microscope slides, Fisher Scientific)
using a 200 μm stainless steel cube applicator (Sheen Instruments,
Cambridge, UK), whereas for peel adhesion and static shear tests,
the copolymer solution was applied onto poly(ethylene terephthalate)
(PET) sheets (50 μm thickness; 150 mm × 180 mm area) using
a 90 μm wire bar applicator. The cast solutions were dried at
90 °C for 3 min in a convection oven (Heratherm Oven, Thermo
Scientific), to form a film.
Photo-Cross-Linking of Polymer Films
Photo-cross-linking
was carried out in an UV cross-linker (UVP CL-1000, Cambridge, UK)
equipped with five UV lamp tubes (302 or 365 nm wavelengths, power
of 8 W). Polymer films were placed in the chamber and exposed to radiation
for 10 min at a maximum energy density setting of 1 J/cm2.
Adhesive Properties Measurement
The adhesive properties
were determined for poly(PFBA-co-BA) and azide-modified
poly(PFBA-co-BA) films, both before and after UV
irradiation. Figure illustrates the experimental tests of adhesive properties.
Figure 1
Illustration
of experimental apparatus for adhesive properties
measurements: (a) probe tack test; (b) 180° peel adhesion test;
and (c) static shear adhesion.
Illustration
of experimental apparatus for adhesive properties
measurements: (a) probe tack test; (b) 180° peel adhesion test;
and (c) static shear adhesion.
Probe
Tack Testing
Polymer films were left to equilibrate
for 10 min at 20.5 °C, 40% relative humidity (RH) prior to measurements.
The probe tack measurement was conducted using both polypropylene
and steel probes (diameter of 25.4 mm) on a mechanical testing apparatus
(Texture Analyser, Stable Micro Systems, Godalming, UK). The surface
of the probe was cleaned with acetone before each test. The probe
was lowered onto the film at a velocity of 0.1 mm/s until a force
of 4.9 N was reached, and then left in contact for a time of 1 s,
before being withdrawn from the film surface at a constant velocity
of 0.1 mm/s. For each type of probe, five measurements of each film
were made both before and after UV radiation, and the mean values
are reported here. The contact area (A) and thickness
(h0) of the films were measured using
a digital caliper. Dividing the force (F) by A to obtain stress (σ), and dividing the probe’s
vertical displacement (Δl) from the surface
by h0 to obtain the strain, (ε),
probe-tack curves were obtained. The tack adhesion energy was obtained
from the area under the stress–strain curve as given by (eq )
Peel Adhesion
180° peel tests were performed in
accordance with the FINAT test method.[39] Polymer films on PET sheets were allowed to equilibrate for 10 min
at 20.5 °C, 40% RH. Then, a silicone release liner was applied
to the free surface using a roller. Test pieces of the laminate were
cut into 25 mm wide strips. After removing the release liner, the
film was bonded to a steel plate, by rolling twice under the weight
of a 2 kg roller. The sample was left for a 20 min dwell time. In
some experiments, the peel test was performed immediately after; in
other experiments, the films were irradiated through the PET sheet
before the peel test. In this latter case, the sample was subjected
to UV radiation at 365 nm for 10 min, and the peel test was performed
immediately after. For each test piece, the peel adhesion at a 180°
angle was measured by pulling the film back on itself at a velocity
of 5 mm/s using a 5 kg load cell (texture analyser, Stable Micro Systems,
Godalming, UK). The average of five measurements is reported here.
Static Shear Adhesion
Test pieces of the polymer film
were cut into 25 mm × 175 mm areas, and the shear adhesion test
was also performed in accordance with the FINAT test method.[39] A 25 mm × 25 mm area of polymer film on
PET sheet was bonded to a steel plate by rolling the film twice on
to the surface under a weight of 2 kg roller. The sample was then
exposed to UV irradiation through the PET film at 302 nm for 10 min.
For each test piece, the steel plate was held at a 2° angle relative
to a vertical plane, and a 1 kg weight was suspended on the free end
of the test piece on a static shear tester (Model SS-RT-10, ChemInstruments,
Ohio, USA). The time for each of the five test pieces to detach from
the plate (i.e., the holding time) was recorded and averaged.
Gel
Fraction Measurement
For gel fraction measurements,
approximately 1.7 g of the copolymer solution (20 w/w %) was cast
in a Petri dish and dried at 40 °C overnight in a vacuum oven
to form a dry film of approx. 100 μm in thickness. Films were
UV-irradiated in the same way as the films for tack characterization.
Films were peeled from the Petri dish and placed into a cellulose
extraction thimble. The gel fraction of these films (with an initial
weight of W1) was determined by a Soxhlet
extraction in boiling THF for 24 h. The insoluble polymer was dried
at 40 °C for overnight in a vacuum oven and weighed (W2). The gel fraction, ϕgel,
was calculated as (eq )The procedure for determining
molecular
weight between crosslinks (Mc) was slightly
modified from that described by Tobing and Klein.[9] After UV exposure, films were immersed in THF (1 w/v %)
and shaken for 48 h, filtered on lens tissue (Whatman) to recover
the gel, and the gel was dried in a vacuum oven at 40 °C for
3 h. The gel was then immersed in toluene and shaken for 22 h, filtered
and the swollen gel was weighed while wet (W3), followed by drying in a vacuum oven at 40 °C for 24
h before the dry gel was weighed again (W4). The weight fraction of polymer (Wp) swollen in toluene was calculated asThe volume
fraction of polymer (ϕ) in solvent (toluene) was
calculated aswhere Ws is the
solvent weight fraction, that is, 1 – Wp, ρs is the density of solvent,
toluene (0.8669 g cm–3), and ρp is the density of the dry polymer. Assuming ρp to
be the density of PBA (1.06 g cm–3),[9] the Flory–Rehner equation was used to calculate
the average molecular weight between crosslinks, Mcwhere V1 is the
molar volume of toluene (106.3 cm3 mol–1), and χ is the polymer–solvent interaction parameter,
which was taken from the literature to be 0.34 (for PBA/toluene).[9] The value of χ is subject to change when
PBA is copolymerized with PFBA, but data are not available for the
extent of the change in value. Consequently, swelling experiments
provide only an estimate of Mc.
Results and Discussion
2,3,4,5,6-Pentafluorobenzyl acrylate
(PFBA) monomer was first synthesized
(see Scheme A and Figure S1), followed by copolymerization with n-butyl acrylate (BA) via free-radical solution polymerization
(Scheme B). Subsequently,
the copolymers were modified post-polymerization with sodium azide
to yield photo-reactive 4-azido-2,3,5,6-tetrafluorobenzyl analogues
(Scheme C). Solutions
of poly(n-butyl acrylate-co-4-azido-2,3,5,6-tetrafluorobenzyl
acrylate)—denoted as azide-modified poly(PFBA-co-BA)—were cast into films and cross-linked by exposing them
to UV radiation (Scheme D) to alter their adhesive properties. The properties of the azide-modified
copolymers were compared to the unmodified poly(PFBA-co-BA) copolymers.
Scheme 1
(A) Synthesis of the 2,3,4,5,6-Pentafluorobenzyl Acrylate
(PFBA)
Monomer, (B) Its Free-Radical Copolymerization with n-Butyl Acrylate (BA), (C) para-Fluoro Post-Polymerization
Modification of Poly(n-butyl Acrylate-co-2,3,4,5,6-pentafluorobenzyl Acrylate) with Sodium Azide, and (D)
Photo-Crosslinking (Nitrene Insertion Into a Backbone C–H Bond
Shown Here)
Synthesis and Characterization
of Poly(PFBA-co-BA) Copolymers and Azide Modification
A series of seven
poly(PFBA-co-BA) copolymers with molar PFBA content
ranging from 0.1 to 17 mol % (determined from the comonomer conversions
measured by 1H and 19F NMR spectroscopy) were
prepared in high isolated yields (>89%). See Scheme B. A PBA homopolymer was synthesized as a
comparator (see Figure S2). Molar contents
of all (co)polymers and their monomer conversions are summarized in Table , where the suffixes
in codes represent the molar PFBA percentage. The syntheses were successful
with a high monomer conversion achieved (>95%) in all cases. As
an
example of the synthesized produce, 1H NMR, 19F NMR, and FT-IR spectra of the copolymer with 17 mol % PFBA content
(PFBA-17) are shown in Figure S3.
Table 1
List of Synthesized Copolymer Compositions
feed
conversiona
PFBA content
code
BA (equiv)
PFBA
(equiv)
BA (%)
PFBA (%)
PFBA (mol %)
high PFBA content
PFBA-17
100
20
98.5
100
16.88
PFBA-9
100
10
99.0
>95
8.76
PFBA-5
100
5
98.6
100
4.83
PFBA-1
100
1
98.8
>95
0.95
low PFBA content
PFBA-0.5
100
0.5
98.9
>95
0.48
PFBA-0.3
100
0.3
98.9
>95
0.29
PFBA-0.1
100
0.1
98.8
>95
0.09
The percentage of conversion was
calculated from 1H NMR for BA and 19F NMR for
PFBA.
The percentage of conversion was
calculated from 1H NMR for BA and 19F NMR for
PFBA.The molecular characteristics
of the copolymers are presented in Table . For the purposes
of discussing the adhesive properties in the sections that follow,
the copolymers in the table are divided into two series: (1) high
molar azide contents (1–17 mol %) and low molar azide contents
(0.1–0.5 mol %). There is a general trend for the copolymers’ Mw to increase slightly with an increase in the
PFBA content. The values, which are based on the measured PMMA-equivalent
molar masses, range from 146 to 346 kg/mol.
Table 2
Molecular
Weights (from SEC) and Glass
Transition Temperatures of Poly(PFBA-co-BA) and Azide-Modified
Poly(PFBA-co-BA)
The Me for PBA has been reported to
be 20.8 kg/mol.[9] Assuming this same Me for the copolymer series, the values of Mw/Me range from
7 to 17 for the range of PFBA compositions. The mean value of Mw/Me is 11, which
is in the optimum range for PSAs. These high molecular weights provide
a high entanglement density with an associated viscoelasticity, as
is required for PSAs. However, the high molecular weights also increase
the viscous component to resist the fibril extension.[9]The measured molecular weight dispersity, D̵, generally increases as the PFBA content increases
(Table ), with values
ranging between
about 2 and 8, suggesting the occurrence of side reactions (e.g.,
chain transfer to PFBA monomers or repeat units), although such side
reactions have not been observed during controlled radical polymerization
of PFBA.[35] The lower molecular weight fraction
in a distribution is known to have the effect of reducing the entanglement
network and thus reducing the G′ in the plateau
region.[9]It can also be seen in Table that the Tg of (co)polymers
increased from −46 °C (for PFBA-0.1) to −29 °C
(for PFBA-17) as the PFBA content increased. Typically, a high-performing
PSA has a Tg greater than approximately
−40 °C.[40] It is apparent that
the PFBA content can be used to adjust the Tg value. In summary, the copolymerization of increasing amounts
of PFBA has several effects that can be used to adjust PSA properties,
including raising Mw, D̵, and Tg.Subsequently, a post-polymerization
azide–para-fluoro substitution on poly(PFBA-co-BA) was performed,[23] see Scheme C. Complete modification
was confirmed through the
disappearance of the para-F signal in the 19F NMR spectra and appearance of the signals [−142.21 ppm (2
F, ortho) and −151.82 ppm (2 F, meta)] associated with the
desired 4-azido-2,3,5,6-tetrafluorobenzyl groups. See Figure . The successful reaction was
further confirmed by the presence of a strong IR absorbance peak at
2124 cm–1 assigned to the asymmetric N=N=N
stretching vibration of azide (Figure ). The SEC-measured molecular weights, dispersities,
and measured glass transition temperatures of the azide-modified copolymers
are presented in Table , where an AZ prefix is used in the code names, and the suffix represents
the azide content (mol %). In general, the broad trends in Mw and D̵ for the copolymer
series are retained in the corresponding azide-modified copolymers.
For most samples, the SEC-measured Mw increased
slightly with the azide–para-fluoro substitution,
which reflected a change in the hydrodynamic diameter of the polymers
in the SEC eluent (it should be noted that SEC separates by size and
not by mass). For all copolymers, the Tg values for the azide-substituted polymers remained broadly unchanged
compared to the copolymer with modest increases observed for AZ-9
and AZ-17.
Figure 2
19F NMR spectra of (a) PFBA-9 copolymer and (b) after
azide modification (AZ-9).
Figure 3
FT-IR
spectra (normalized to the carbonyl peak and shifted vertically
for clarity) for (a) PFBA-9 before UV radiation and (b) after UV radiation
at a maximum wavelength of 302 nm for 10 min; (c) AZ-9 before UV radiation
and (d) after UV radiation at 302 nm wavelength for 10 min.
19F NMR spectra of (a) PFBA-9 copolymer and (b) after
azide modification (AZ-9).FT-IR
spectra (normalized to the carbonyl peak and shifted vertically
for clarity) for (a) PFBA-9 before UV radiation and (b) after UV radiation
at a maximum wavelength of 302 nm for 10 min; (c) AZ-9 before UV radiation
and (d) after UV radiation at 302 nm wavelength for 10 min.
UV Cross-Linking of the Azide-Modified Poly(PFBA-co-BA)
Experiments were conducted to establish
that the reaction
of the azide functionality was successful in creating covalent cross-links
in deposited films. FT-IR transmittance peaks of poly(PFBA-co-BA) (before azide modification) at all ranges of molar
content (PFBA-1 through 17) before and after UV radiation were similar
to each other, see Figure a,b. Moreover, the gel fraction of PFBA-17 was found to be
<1 wt % after irradiation (Table ), which indicated that no cross-linking reaction occurred
in the absence of the azides. In contrast, FT-IR spectra for the azide-modified
poly(PFBA-co-BA) showed the signatures expected for
the azide reaction following UV radiation. Comparing Figure c,d, it is seen that the peaks
for the azide functional group at 2124 cm–1 and
the aromatic C=C stretching vibration at 1505 and 1659 cm–1 decrease, implying that the azide functionality was
decomposed into nitrene, thus leading to intermolecular cross-linking
(Scheme D). A gel
fraction of 32 wt % was attained for the AZ-0.3 copolymer, and 75
wt % for the AZ-17 copolymer following irradiation. From swelling
measurements after the UV exposure, estimates of Mc were obtained. Mc was 53
kg mol–1 for AZ-17 (derived from an experimental
ϕ = 0.066), whereas the Mc for AZ-0.3
was higher with a value of 156 kg mol–1 (ϕ
= 0.036), as is expected because of its lower azide content. Taken
together, these data confirm that the azide cross-linking reaction
successfully formed a covalently cross-linked network through nitrene
insertion reactions upon UV irradiation.
Table 3
Gel Fraction
of Copolymers before
and after Exposure to UV Radiation (302 nm for 10 min)
gel
fraction, ϕgel (wt %)
sample
code
before UV radiation
after UV radiation
PFBA-0.3
<1
<1
AZ-0.3
<1
32
PFBA-17
<1
<1
AZ-17
9
75
P1a
23
P2a
34
Commercial (non photo-reactive)
samples included as benchmarks.
Commercial (non photo-reactive)
samples included as benchmarks.
Adhesive Properties of PSAs with a High Azide Content
Having
synthesized the novel copolymers and established network formation
via UV cross-linking, the adhesive properties (tack, peel, and shear
strengths) were investigated.Tack is evaluated during the debonding
process. The formation and growth of fibrils during bond separation
has been reported to cause high tack due to the adhesive’s
ability to dissipate a large amount of energy during debonding.[8] As an example of an optimized PSA, Figure S5 shows probe tack curves for the commercial
PSAs (P1 and P2). Unsurprisingly, the probe-tack curves are virtually
identical before and after UV exposure because the poly(acrylate)
copolymer does not contain any reactive groups. To help with interpretation
of the data, we recall the report of Creton and Lakrout[41] on the deformation mechanism of the stress–strain
curve using video observation across several stages of probe debonding.
The first stage is the homogeneous deformation of the film, where
the force increases rapidly with displacement and no cavities are
optically visible. This is followed by the nucleation of cavities
at the interface between the adhesive film and the probe and continues
until the stress is no longer energetically able to withdraw the adhesive
film, that is, the maximum tack stress (σmax) is
reached. After reaching σmax, there is a sudden decrease
in stress, in which simultaneous expansion of these cavities and interfacial
cracks of cavities occur. Then, the stress levels at a nearly constant
value, called the plateau stress (σplateau), where
the cavities grow in the lateral direction (in the plane of the film)
and form a fibrillar structure. Finally, the fracture of the fibrils
from the probe, defined as a strain at failure (εfailure), occurs by either debonding from the probe (adhesive failure) or
by breaking (cohesive failure). The probe tack parameters for P1 and
P2 are presented in Table as a benchmark for comparison to our results.
Table 4
180° Peel Adhesion and Probe
Tack Properties of PBA and Commercial PSAs
sample code
peel adhesion (N/25 mm)
tack adhesion energy (J m–2)
maximum tack stress (MPa)
PBA
4.4 ± 0.3
48.1 ± 2.7
0.51 ± 0.03
P1
28.9 ± 0.6
107.9 ± 4.2
0.80 ± 0.02
P2
15.8 ± 0.6
103.6 ± 2.4
0.54 ± 0.01
Of the two copolymer series,
the high PFBA content series was investigated
first. The tack properties of the poly(PFBA-co-BA)
copolymers with high (1–17 mol %) PFBA content before and after
UV radiation showed a liquid-like mechanical response, demonstrated
via a long downward sloping fibrillation region, gradually falling
to zero via cohesive failure (Figure S6a,b). These results indicated that despite having a high molecular weight
and being entangled, the polymers were too liquid-like to function
as a PSA. Before irradiation, the non-crosslinked copolymers lacked
cohesion. With an increase in the molar PFBA content, there was an
increase in the initial slope of the probe tack curve (at low strains),
suggesting an increase in the elastic modulus. This trend correlated
with the hardening indicated by the rise in Tg with increased PFBA content. After UV radiation, the tack
adhesion energies and maximum tack stress decreased slightly (Figure S6c,d). Decreasing in maximum tack stress
after UV radiation indicated that the level of stress at which the
cavity nucleated in the adhesive layer was affected by UV radiation.The copolymerization of BA with the increase in amounts of PFBA
showed no effect on peel adhesion before exposure to UV radiation,
with values remaining in the narrow range between 3 and 4 N/25 mm.
However, after UV radiation, the peel adhesion increased, with a value
of 11 N/25 mm being reached for PFBA-9, as is illustrated in Figure a. This was an unexpected
result most likely due to the presence of PFBA functional groups because
the peel adhesion of the PBA homopolymer remained constant at 4 N/25
mm after being exposed to UV radiation. One explanation is that the
UV radiation could produce radicals in the PFBA groups, resulting
in branch formation or chain scission and consequent changes to the
molecular weight distributions. The existence of shorter chains (below Me) will swell the network of entangled chains
and will decrease the elastic modulus and increase viscous dissipation,
which is favorable to greater fibrillation and adhesion energy. The
molecular weight distributions of PFBA-17 were compared before and
after UV irradiation at 302 nm. There was no detectable difference
to support the hypothesis, and the increase in the peel adhesion remains
unexplained.
Figure 4
Peel adhesion strength of (a) PBA and poly(PFBA-co-BA), and (b) azide-modified poly(PFBA-co-BA) with
high molar contents (as shown in the legend), before and after the
UV irradiation of bonded specimens at 365 nm (10 min).
Peel adhesion strength of (a) PBA and poly(PFBA-co-BA), and (b) azide-modified poly(PFBA-co-BA) with
high molar contents (as shown in the legend), before and after the
UV irradiation of bonded specimens at 365 nm (10 min).It is worth noting that the PSAs before and after UV radiation
at these molar contents demonstrated cohesive failure. The peel adhesion
was lower than for the two commercial PSAs (Table ). P1 had a ∼63% higher peel adhesion
than PFBA-9 and PFBA-17, whereas P2 only had a ∼31% greater
peel adhesion. Both commercial PSAs likewise revealed cohesive failure
when peeled from the steel substrate.In contrast to these results
for the high PFBA-content PFBA series, Figure a shows a positive
effect of azide modification on the tack adhesion prior to the UV
exposure. At the lower azide contents (AZ-1 and AZ-5), there was only
weak fibrillation, but the fibrils extended to very high strain before
failing cohesively. As the azide contents increased, the maximum tack
stress and the stress plateau rose. The highest fibrillation plateau
was observed for the AZ-17 copolymer. This copolymer showed a slight
increase in the stress level of the plateau with the increase in strain,
indicating there was strain-hardening before debonding of the fibrils
from the substrate (adhesive failure). This probe tack curve bears
similarities to the benchmark commercial adhesives (Figure S5). This strain-hardening is attributed to light cross-linking
in the AZ-17 copolymer, which was confirmed by the presence of the
gel (ϕgel = 9 wt %) in Table . The higher plateau value means that more
energy was dissipated during the debonding,[42] thus increasing the tack adhesion energy. Moreover, the stress carried
by the fibrils is directly proportional to the elastic modulus of
the material, with a stiffer adhesive having a higher plateau stress.
This increase in the plateau stress correlates with an increase in Tg. Incorporation of PFBA polar groups increased
intermolecular forces and increases Tg. The Tg values of copolymers after azide–para-fluoro substitution [azide-modified poly(PFBA-co-BA)] were slightly increased for AZ-9 and AZ-17 (Table ).
Figure 5
Representative probe-tack
curves obtained using a polypropylene
probe on azide-modified poly(PFBA-co-BA) films with
high azide contents (as shown in the legend) (a) before UV radiation
and (b) after UV radiation (notice the different range on the axes);
(c) average tack adhesion energy and (d) maximum tack stress, comparing
before and after UV radiation.
Representative probe-tack
curves obtained using a polypropylene
probe on azide-modified poly(PFBA-co-BA) films with
high azide contents (as shown in the legend) (a) before UV radiation
and (b) after UV radiation (notice the different range on the axes);
(c) average tack adhesion energy and (d) maximum tack stress, comparing
before and after UV radiation.When the azide-modified poly(PFBA-co-BA) polymers
of the high azide content series were exposed to UV radiation, there
was a pronounced loss of their adhesive properties, which is explained
by the formation of heavily cross-linked networks and the resulting
increase in shear modulus. In peel tests, the adhesives could be debonded
with a light touch and there was failure at the interface (adhesive
failure). The peel adhesion of bonded laminates dropped so low after
UV irradiation that it could barely be measured, with values <1
N/25 mm for AZ-5, AZ-9, and AZ-17 (Figure b). This result suggested that the shear
modulus, G, following the cross-linking exceeded
the Dahlquist criterion of 100 kPa. With a measured Mc = 53 kg mol–1 for the AZ-17 copolymer
after crosslinking, G was estimated to be 175 kPa
according to the equation from rubber elasticity: G = ρRT(1/Me +
1/Mc), where ρ is taken as the density
of poly(butyl acrylate), 1060 kg m–3, R is the ideal gas constant, and T is taken as the
room temperature. Thus, the loss of adhesion is consistent with the
Dahlquist criterion.The probe tack analysis similarly showed
a loss of adhesion. After
the UV cross-linking reaction and network formation, the adhesives
no longer showed any fibrillation, and the probe-tack curves exhibited
brittle debonding. Furthermore, after UV radiation, the maximum tack
stress and strain at failure were much lower. Across the range of
these higher azide content copolymers, both the tack adhesion energy
and maximum tack stress dropped significantly after being exposed
to UV radiation, as is shown in Figure c,d, respectively. As for the peel adhesion, their
results are explained by excessive cross-linking that greatly increased G′ such that fibrillation was not possible.Our results show that the adhesion of the azide-modified copolymers
can be debonded on demand. The AZ-17 copolymer shows good tack and
peel adhesion prior to UV radiation, but there is a nearly complete
loss of adhesion following the UV radiation. This copolymer could
find applications such as recycling when fast debonding on demand
is needed.Typically, PSAs with a high tack and peel adhesion
strengths have
low shear holding times and vice versa because the former requires
extensibility, whereas the latter requires solid-like properties.[32,43] The shear holding time of AZ-17, both before and after UV irradiation,
was investigated. Results are tabulated in Table . Despite the fact that the tack and peel
adhesion were significantly reduced after UV exposure, the shear holding
time increased strongly. The adhesive did not fail after a time of
9753 min when the measurement was terminated. This result is explained
by the loss of the dissipative component and an increased elastic
modulus because of the cross-linked network formation, leading to
solid-like behavior. Before the cross-linking, the viscous component
of the copolymers is dominant so that there is flow under the shear
stress. The shear holding time of AZ-17 was nearly three times higher
than for the better-performing commercial PSA (P1). Thus, the perfluorophenylazide
moiety is highly effective in making shear-resistant PSAs, although
the tack and peel strengths are lost. In future research, a lower
azide content could potentially be used to achieve greater tack and
peel strength without sacrificing the high shear holding time. Peel
and shear are typically opposing properties that require optimization
in parallel.
Table 5
Static Shear Holding Time before and
after Exposure to UV Radiation (302 nm for 10 min)
shear holding time
(min)
sample code
before UV radiation
after UV radiation
poly(PFBA-co-BA)
PFBA-0.3
0.8 ± 0.1
0.9 ± 0.1
PFBA-17
3.5 ± 0.1
5.4 ± 0.6
azide-modified poly(PFBA-co-BA)
AZ-0.3
2.8 ± 0.3
221.5 ± 3.5
AZ-17
6.7 ± 1.0
>9753.4
commercial PSA
P1
3495 ± 269
P2
530 ± 59
Adhesive Properties of PSA with a Low (0.1–0.5
mol %)
Azide Content
As discussed above, with a high azide content,
the tack and peel adhesion properties were switched off by UV radiation.
Next, we investigated the effects of the less densely cross-linked
networks in AZ-0.1, AZ-0.3, and AZ-0.5. Probe-tack experiments (using
both steel and polypropylene probes) of this copolymer series exhibited
liquid-like debonding with no stress plateau before and after UV irradiation,
see Figures S7a and S8a. The tack adhesion
energies obtained using the polypropylene probe (Figure S8c) were consistently lower than for the steel probe
(Figure S7c) because the surface energy
of the polypropylene probe (ca. 0.02 J/m2)[44] was lower than the steel probe (ca. 0.5 J/m2).[45] This indicated that high tack could
be achieved if the substrate had a higher surface energy than the
adhesive with good wetting.The peel adhesion strengths of the
poly(PFBA-co-BA) precursors and the azide-modified
analogues with lower PFBA/azide content before UV radiation were found
to be lower (2–3 N/25 mm) (Figure ) compared to those with higher azide contents,
as was shown previously in Figure (values of 3–6 N/25 mm). The lower Mw copolymers with low azide content (AZ-0.1
through 0.5) should allow viscous flow, but these copolymers did not
exhibit sufficient cohesion during the debonding process. In contrast,
with the higher Mw in the higher PFBA
and azide series (Figure ), a higher viscosity and a more elastic response can explain
the higher peel adhesion strengths.[9]
Figure 6
Peel adhesion
strength of (a) poly(PFBA-co-BA)
and (b) azide-modified poly(PFBA-co-BA) with low
molar contents (as shown in the legend), comparing before and after
UV radiation at 365 nm for 10 min.
Peel adhesion
strength of (a) poly(PFBA-co-BA)
and (b) azide-modified poly(PFBA-co-BA) with low
molar contents (as shown in the legend), comparing before and after
UV radiation at 365 nm for 10 min.After UV irradiation, there was no significant change in the peel
adhesion strength of the poly(PFBA-co-BA) series
(shown in Figure a),
which is expected for these copolymers without azides. However, the
peel adhesion of the azide-modified poly(PFBA-co-BA)
series rose after UV radiation by greater extents when the azide content
was increased from 0.1 to 0.5 mol % (Figure b). The maximum peel adhesion strength (10
N/25 mm) was achieved with AZ-0.5. Cohesive failure was observed for
this copolymer before and after UV exposure. These results show the
effectiveness of the UV crosslinking. In comparison to the commercial
PSAs, irradiated AZ-0.5 had a peel adhesion strength of about 35%
of P1 and 63% of P2. Additional adjustments to the monomer composition
and cross-linked network could be used to optimize the peel strength
further.Interestingly, after the azide-modified poly(PFBA-co-BA) films were exposed to UV radiation, the probe tack
curves (Figure a,b)
changed strongly,
depending on the azide content. A long plateau region requires sufficient
viscoelasticity to allow fibril extension. As the azide content increased,
the plateau stress rose, while the fibrillation plateau shortened,
indicating a loss of the viscous component. Notably, the AZ-0.3 copolymer
showed a long plateau with some strain hardening during the fibril
extension, followed by a clean detachment of the fibrils (i.e., adhesive
failure). This constant stress is caused by a competition between
the lateral growth of the cavities and the extension of the walls
between the cavities in the direction leading to the fibrillar structure.[46] The probe tack curve is comparable in shape
to what is found for the benchmark PSAs (P1 and P2). In addition,
there is evidence for a greater cross-linking density in the AZ-0.5
because the linear elastic region has a higher gradient, which is
attributed to a higher elastic modulus. The effects of a higher modulus
and reduced fibrillation are seen in the lower tack adhesion energy
for AZ-0.5 after cross-linking (Figure c).
Figure 7
Representative probe-tack curves obtained using a polypropylene
probe on azide-modified poly(PFBA-co-BA) films with
low azide contents (as shown in the legend), (a) before UV radiation
and (b) after UV radiation; (c) average tack adhesion energy; and
(d) maximum tack stress, comparing before and after UV radiation.
Representative probe-tack curves obtained using a polypropylene
probe on azide-modified poly(PFBA-co-BA) films with
low azide contents (as shown in the legend), (a) before UV radiation
and (b) after UV radiation; (c) average tack adhesion energy; and
(d) maximum tack stress, comparing before and after UV radiation.The shear holding time of AZ-0.3 was significantly
increased by
the UV cross-linking. Following radiation, the shear holding time
was 221 min (Table ), which is approximately one-half of the value for the commercial
PSA, P2. Thus, the azide copolymers compare favorably with commercial
adhesives and could be further optimized in future work.
Azide–Phenylacetaldehyde–Amine
Multicomponent
Reaction on Azide-Modified Poly(PFBA-co-BA)
After successfully using the perfluorophenylazide functionality for
crosslinking and photo-switching of PSAs, we demonstrated that (unlike
other photo-initiators used in PSA production) this reactive group
also enables efficient post-polymerization functionalization. The
azide–amine–aldehyde multicomponent reaction[37] was chosen using phenyl acetaldehyde and 4-nitro-7-(1-piperazinyl)-2,1,3-benzoxadiazole
(piperazinyl-NBD) as a model secondary amine carrying a yellow dye,
see Scheme . Building
on the optimal adhesive properties observed for AZ-0.3 (see above),
AZ-0.5 was chosen for partial azide modification. A shortage (40%
based on azide groups) of phenyl acetaldehyde and piperazinyl-NBD
was reacted with AZ-0.5 to produce (at full conversion) a terpolymer
retaining a total of 0.3 mol % of azide groups. Consistent with this
strategy, after a reaction at 50 °C for 19 h, 19F
NMR analysis showed signals at δ/ppm: = −144.7 and −153.4,
characteristic of the desired amidine products.[22] See Figure . Integration of the NMR signals indicated the conversion of approximately
30% of azide groups and a reaction efficiency of 75%, which is reasonably
high given the low concentration of the three components. The terpolymer
thus contained approximately 0.15 mol % of dye groups and 0.35 mol
% of residual azide groups, close to the targeted azide content. The
terpolymer was precipitated into methanol to remove unreacted dye
and phenyl acetaldehyde to yield a brightly yellow colored material,
visually confirming successful modification.
Scheme 2
Partial Azide–Aldehyde–Amine
Multicomponent Modification
of Azide Groups on AZ-0.5 to Produce a Dye-Labeled Terpolymer Retaining
UV Cross-Linkable Azide Functionality
Figure 8
19F NMR spectra
of (a) the reactive azide-functional
precursor AZ-0.5 and (b) after partial multicomponent modification
showing residual reactive azides and signals associated with the dye-functional
aminidine groups.
19F NMR spectra
of (a) the reactive azide-functional
precursor AZ-0.5 and (b) after partial multicomponent modification
showing residual reactive azides and signals associated with the dye-functional
aminidine groups.
Probe-Tack Analysis of Azide–Amidine Copolymer
The
adhesive properties of the dye-labeled azide–amidine copolymer
were studied. Films of the polymer appeared bright yellow (Figure a) due to the covalently
attached NDB dye. Tack analysis of the azide–amidine polymer
before UV radiation revealed a liquid-like mechanical response (Figure b), which was similar
to what was reported for the AZ-0.3 earlier in this article. This
indicated that the amidine modification did not affect the adhesion
properties significantly. After UV irradiation, the probe-tack adhesion
of the azide–amidine polymer was changed, as is shown in Figure b. The higher initial
slope indicates a higher elastic modulus, and there is a plateau resulting
from greater cohesion. There is a clean detachment at the end of the
plateau, which is as expected for a lightly crosslinked polymer network.
This result suggests that the residual azide in the dye-labeled terpolymer
was still reactive and was able to be crosslinked. Increasing the
amount of amidine groups could be used to deplete the reactive azides
and thereby to tune the adhesion.
Figure 9
(a) Photograph of the dye-labeled azide–amidine
terpolymer
film showing a distinct color providing evidence for the modification.
(b) Representative probe-tack curves obtained using a polypropylene
probe on an azide–amidine terpolymer film, comparing before
and after UV radiation.
(a) Photograph of the dye-labeled azide–amidine
terpolymer
film showing a distinct color providing evidence for the modification.
(b) Representative probe-tack curves obtained using a polypropylene
probe on an azide–amidine terpolymer film, comparing before
and after UV radiation.
Conclusions
We
have reported here the first synthesis of poly(PFBA-co-BA) copolymers and their modification with azide functionality
for use in a PSA. The azide—fluoro substitution took place
at the para-fluoro position of PFBA as confirmed
by NMR spectroscopy. Under UV radiation, the azide functionality successfully
reacted to create a cross-linked network, which was confirmed by FT-IR
spectroscopy, gel, and swelling measurements.The azide content
had a very strong effect on the adhesive properties—both
before and after UV cross-linking. At an azide concentration of 17
mol %, the non-irradiated copolymer (AZ-17) showed acceptable tack
and peel properties, which approached that of a benchmark. After UV
cross-linking, the tack and peel adhesion were switched off to allow
for easy removal. Thus, the azide copolymer can find applications
as a “debonding on-demand” PSA. The solid-like copolymer,
however, achieved an exceedingly high shear holding time. The tack
and peel adhesion properties of the azide copolymers after UV cross-linking
showed maximum values at very low azide concentrations of 0.3 and
0.5 mol %, respectively. At low azide content, the polymer is liquid-like,
and the cross-link creates a gel that builds elasticity. At high azide
content, the crosslinking raises the elastic modulus too high and
adhesion is lost.The azide-modified copolymer offers the distinct
benefit of being
a versatile platform for further chemical modification, such as through
an azide–aldehyde–amine multicomponent reaction, as
was demonstrated here using a dye as a model amine. In future work,
we envisage using other chemistries available to the pentafluorobenzyl
groups (such as reactions with thiols)[47] and to the 4-azido-perfluorophenyl groups (which react very quickly
with phosphines and with thioacids) to prepare PSAs having bespoke
chemical functionality. These materials thus offer a strategy to modify
a standard poly(acrylate) to optimize its adhesive properties via
the azide content and to modify chemically with ease by the reaction
of the azides.
Authors: Sheng Xie; Juan Zhou; Xuan Chen; Na Kong; Yanmiao Fan; Yang Zhang; Gerry Hammer; David G Castner; Olof Ramström; Mingdi Yan Journal: Mater Chem Front Date: 2018-12-04