| Literature DB >> 35685180 |
Shu Zhu1,2, Tianwen Yan1,2, Xinlin Huang1,2, Elwathig A M Hassan1,2,3, Jianfeng Zhou1,2, Sen Zhang1,4, Mengyun Xiong1,2, Muhuo Yu1,2, Zhaomin Li5.
Abstract
A bioinspired PEEK material with hard "bricks" of nanoscale lamellae and micron-scale deformed spherulites bonded by soft "mortar" of a rigid amorphous fraction was produced with a pressure-induced flow (PIF) processing applied in the solid-state. Novel mechanisms were proposed for the marked and simultaneous improvement in the strength and toughness, where the tensile strength and impact strength could be increased to ∼200% and ∼450%, respectively. On one hand, the rotation, recombination and restacking of the crystalline blocks formed an oriented and stratified morphology similar to the "brick-and-mortar" structure in nacre, and resulted in the confined crack propagations and the tortuous energy dissipating paths. On the other hand, the PIF-relaxation due to the newly generated rigid amorphous fraction further contributed to the improvement of the impact strength. The efficiency of enhancement could be controlled by the molding temperature, the compression ratio, and the volume fraction of chopped carbon fiber. As a result, PIF-processing might endow the PEEK material with improved mechanical matching with the surrounding tissues and extended service life in biomedical applications while retaining excellent biocompatibility with no external substances introduced. This journal is © The Royal Society of Chemistry.Entities:
Year: 2022 PMID: 35685180 PMCID: PMC9125775 DOI: 10.1039/d2ra00667g
Source DB: PubMed Journal: RSC Adv ISSN: 2046-2069 Impact factor: 4.036
Fig. 1Schematic drawing of the die and samples for pressure-induced flow (PIF) processing.
Fig. 2(A) Tensile strength and fracture toughness of PEEK samples with different compression ratios. (B) Stress–strain curves of PEEK samples with different compression ratios at 280 °C.
Fig. 3SEM images of fracture surfaces for PEEK samples and nacre. (A) and (B) Fracture surfaces of non-PIF and PIF-processed samples after tensile tests; (C) and (D) fracture surfaces of non-PIF and PIF-processed samples after impact tests; (E) a photo of nacre; (F) fracture surfaces of nacre; (G) a scheme of oriented stratified microstructures and the energy-dissipating paths in nacre. The cartoons above the images show the specific locations of the characterized fracture surfaces for each sample, where the right edge of each cartoon represents the fracture surface after tensile or impact tests. Note that the fracture surfaces in (B) and (D) are parallel to the upper and front surfaces of the samples, respectively.
Fig. 42D-XRD patterns of PEEK samples: (A) CD direction; (B) LD direction. SAXS analytic curve of PEEK samples: (C) direction angle integral; (D) orientation factor.
Fig. 5(A) DSC heating curves of PEEK samples with different compression ratios; (B) crystallinity and melting temperature of PEEK samples with different compression ratios.
Fig. 6DMA test curves of PEEK samples: (A) with different compression ratios at 280 °C; (B) at different molding temperatures with a constant compression ratio of 1.7; (C) relationship between the peak temperature of PIF-relaxation and the molding temperature of PIF.