| Literature DB >> 35630151 |
Lin Jiang1, Wei Rao1, Lei Deng2, Atilla Incecik3, Grzegorz Królczyk4, Zhixiong Li4,5.
Abstract
The flavoring process ensures the quality of cigarettes by endowing them with special tastes. In this process, the flavoring liquid is atomized into particles by a nozzle and mixed with the tobacco in a rotating drum. The particle size of the flavoring liquid has great influence on the atomization effect; however, limited research has addressed the quantitation of the liquid particle size in two-phase nozzle flow. To bridge this research gap, the authors of this study employed numerical and experimental techniques to explore the quantitative analysis of particle size. First, a simulation model for the flavoring nozzle was established to investigate the atomization effect under different ejection pressures. Then, an experimental test is carried out to compare the test results with the simulation results. Lastly, the influencing factors of liquid particle size in two-phase nozzle flow were analyzed to quantify particle size. The analysis results demonstrated that there was a cubic correction relationship between the simulation and experiment particle size. The findings of this study may provide a reliable reference when evaluating the atomization effect of flavoring nozzles.Entities:
Keywords: atomization effect; liquid particle measuring; quantitative analysis; two-phase flow
Year: 2022 PMID: 35630151 PMCID: PMC9148037 DOI: 10.3390/mi13050684
Source DB: PubMed Journal: Micromachines (Basel) ISSN: 2072-666X Impact factor: 3.523
Figure 1The framework of the research.
Figure 2Flavoring equipment.
Figure 3Calculation model of the flavoring equipment.
The parameters and conditions used in the simulation.
| Parameters | Boundary Conditions/Value |
|---|---|
| The wall of the drum | Trap |
| The incident particles | Discrete random walk model |
| The fluid thickness | 5 mm |
| The mass flow rate of incident particles | 0.00833 kg/s |
| The pressure of the compressed air | 1.5 bar |
| The type of the gas inlet | Pressure inlet |
| Turbulence intensity | 5% |
| Hydraulic diameter | 6 mm |
Figure 4Velocity contour under 1.5 bar of compressed air.
Figure 5Grid independence verification.
Working conditions under different pressure values.
| Working Condition | 1 | 2 | 3 | 4 | 5 | 6 |
|---|---|---|---|---|---|---|
| Pressure (bar) | 0.7 | 0.8 | 0.9 | 1.1 | 1.3 | 1.5 |
Figure 6Velocity contours under different compressed air inlet pressure values.
Figure 7Contour images of atomization particles under different compressed air pressures.
Figure 8PDI test in working condition.
Figure 9Test results of the atomized particles under pressure of 0.9 bar.
Test results of atomization particles.
| Measure Distance | Air Pressure | Dv0.1/μm | Dv0.5/μm | Dv0.9/μm | D32/μm |
|---|---|---|---|---|---|
| 18 cm | 0.3 bar | 475.5 | 640.3 | 738.3 | 582.8 |
| 0.5 bar | 403.2 | 623.8 | 728.9 | 530.4 | |
| 0.8 bar | 208.1 | 591.5 | 715.4 | 421.8 | |
| 0.9 bar | 186.5 | 595.5 | 716.9 | 406.9 | |
| 1.3 bar | 67.3 | 119.2 | 662.8 | 118.9 | |
| 1.5 bar | 67.1 | 113.7 | 326.1 | 110.2 | |
| 30 mm | 0.8 bar | 123.7 | 579.0 | 681.9 | 295.6 |
Simulation results of atomization particles.
| Air Pressure (bar) | Distance (cm) | ||||
|---|---|---|---|---|---|
| 18 | 30 | 50 | 80 | 100 | |
| 0.3 | 22.70 | 21.39 | 22.33 | 22.39 | 22.66 |
| 0.5 | 13.79 | 14.23 | 14.57 | 14.23 | 14.26 |
| 0.7 | 8.90 | 8.21 | 8.07 | 7.97 | 7.67 |
| 0.8 | 6.39 | 6.98 | 7.23 | 6.51 | 7.38 |
| 0.9 | 6.13 | 6.05 | 6.39 | 5.97 | 5.92 |
| 1.1 | 4.99 | 4.90 | 4.95 | 5.06 | 4.95 |
| 1.3 | 4.46 | 4.84 | 4.37 | 4.54 | 4.37 |
| 1.5 | 4.29 | 4.41 | 4.97 | 4.78 | 4.87 |
Figure 10The schematic diagram between different target surfaces.
Figure 11Modification relationship between simulation and tested particles.
Figure 12Particle size relationship between different target surfaces.