| Literature DB >> 35629823 |
Natalia Pismenskaya1, Kseniia Tsygurina1, Victor Nikonenko1.
Abstract
The review describes the place of membrane methods in solving the problem of the recovery and re-use of biogenic elements (nutrients), primarily trivalent nitrogen NIII and pentavalent phosphorus PV, to provide the sustainable development of mankind. Methods for the recovery of NH4+ - NH3 and phosphates from natural sources and waste products of humans and animals, as well as industrial streams, are classified. Particular attention is paid to the possibilities of using membrane processes for the transition to a circular economy in the field of nutrients. The possibilities of different methods, already developed or under development, are evaluated, primarily those that use ion-exchange membranes. Electromembrane methods take a special place including capacitive deionization and electrodialysis applied for recovery, separation, concentration, and reagent-free pH shift of solutions. This review is distinguished by the fact that it summarizes not only the successes, but also the "bottlenecks" of ion-exchange membrane-based processes. Modern views on the mechanisms of NH4+ - NH3 and phosphate transport in ion-exchange membranes in the presence and in the absence of an electric field are discussed. The innovations to enhance the performance of electromembrane separation processes for phosphate and ammonium recovery are considered.Entities:
Keywords: ammonium; fouling; ion-exchange membrane; mass-transfer; membrane-based processing; nutrient; phosphate; recovery
Year: 2022 PMID: 35629823 PMCID: PMC9145069 DOI: 10.3390/membranes12050497
Source DB: PubMed Journal: Membranes (Basel) ISSN: 2077-0375
Figure 1An overview of residual streams and their processing steps.
Figure 2Concentration of liquids containing nutrients by evaporation (a) and lyophilization (freezing) (b). Based on [56].
Figure 3A scheme of some possible steps for nutrient recovery and recycling using membrane technologies.
Figure 4The share of publications in Scopus (reference dated 3 April 2022) devoted to the development of MBR and MFC equipped with ion-exchange (IEM), micro- (MF) and ultrafiltration (UF), nanofiltration (NF), gas-separation (GSM), osmotic (FO), and other membranes, including ceramic membranes.
Figure 5Schematic diagram of an MMFC for energy production and NH3 volatilization, which contains cation-exchange membrane (CEM) and hollow fiber gas separation membrane (HFM) (1) or flat gas-permeable membrane cathode (GPMC) (2). Adapted and modified from [108,110].
Figure 6Electrofermentation of sludge that contains PV and iron in organic matter. Reproduced with permission from [119]. Copyright 2022 Elsevier.
Figure 7Scheme of the MFCDI system stack design with CEM and AEM membranes. Reproduced with permission from [153]. Copyright 2022 Elsevier.
Examples of some membrane systems used for nutrient recovery.
| Method | Experiment Details | Feed Solution | Results Achieved | Bottlenecks | The Objective | Ref. |
|---|---|---|---|---|---|---|
| MFCDI | Three-chamber reactor consisting of cathode, anode, two AEM (TWEDA-I), and CEM (TWEDC-I) membranes (TIANWEI, China) separated by a nylon sheet. | Synthetic urine: prepared with ∼1200 mg L−1 NaCl and ∼720 mg L−1 Na2HPO4·12H2O | Recovery efficiency per cycle: 164 mg L−1 PV. | Migration uncharged H3PO4 from anode chamber | Selective recovery of PV | [ |
| MFCDI | Three-chamber reactor consisting of cathode, anode, CEM (CMI), and AEM (AMI) membranes (Membrane International INC, Ringwood, USA) with nylon spacer between them. | Synthetic wastewater: | Removal efficiency: | Low phosphate recovery rate. | Selective recovery of NH4+ and NO3−, PO43− | [ |
| MCDI | Three-chamber reactor that consists of cathode, anode, and CEM, AEM. Run 1: standard monopolar CEM-DF-120 and AEM-DF-120 (Tianwei Membrane Technology Co., Ltd., Shandong, China) membranes. Run 2: selective to monovalent cations M-CEM (Astom, Japan) and standard monopolar AEM-DF-120 (Tianwei Membrane Technology Co., Ltd., Shandong, China) | Synthetic wastewater: with 100 mM NH4C1, 50 mM CaCl2, and 50 mM MgCl2 | Product purity of ammonium sulfate increased from around 50% (standard CEM) to 85% (selective CEM). | Module design and process conditions require optimization | Selective recovery of NIII | [ |
| ECS | ECS (electrochemical stripping) combines electrodialysis and membrane stripping in a three-chamber reactor: cathode//CEM//GPM/anode, where | (NH4)2SO4 solution imitating municipal wastewater (30 mg (NIII) L−1), leather wastewater (300 mg (NIII) L−1), anaerobic digestate (3000 mg N L−1) | Process does not need adding strong base; constant NH3 recovery. | Back-diffusion of NH4+, | Selective recovery of NIII | [ |
| ED | Cathode//CEM//AEM/anode, 1 pair cell with CEM and AEM (Membrane International Inc., Ringwood, NJ, USA). | Real centrate: | Removal efficiency: 74 ± 4% (NIII), 60 ± 2% (PV). Energy consumption: | Loss of almost 30% Cl− due to oxidation at the anode | Recovery of NIII and PV; reagentless pH shift due to electrode reactions | [ |
| ED | Conventional ED stack consisting of 1 pair cell with Fujifilm Type 10 CEM and Fujifilm Type 10 AEM (Fujifilm, Netherlands) or self-produced CEM, AEM membranes. | Sewage sludge ash leached by 0.05 M H2SO4 with PO43− concentration 2.95 g L−1 | Synthesized membranes demonstrated the same results as commercial one. | No data available for other components | Recovery and concentration of PV | [ |
| ED | Conventional ED stack consisting of 4 pair cell with CEM and AEM (Mega, Czech Republic). | The real municipal wastewater in the secondary clarifier tank of the CAS system: | The high water recovery capacity of ED. | heavy fouling AEMs by organic compounds, compare to CEMs | Recovery and concentration of NV | [ |
| ED | Conventional ED stack consisting of 5 pair cell with IONSEP-HC-C and IONSEP-HC-A (Iontech, China) membranes. | A solution with | Electrodialysis in overlimiting current modes provides the separation of sulfates and phosphates. SO42− are transferred through the AEM, while phosphates are converted into phosphoric acid molecules and accumulate in the diluate circuit | AEM degradation: the appearance of macropores between the ion-exchange polymer and the inert binder, loss of mechanical strength, decrease in electrical conductivity and selectivity, etc. | Selective recovery of PV | [ |
| ED | Conventional ED stack consisting of 10 pair cell with PCA SA and PCA SK standard membranes as well as | Synthetic solution of the sludge reject water: | Removal efficiency: 90% (NIII); | Osmosis from the diluate compartment to the concentration compartment and ammonium reverse diffusion take place. About 5% of ammonium accumulating in electrode compartments (using end AEM might prevent it) | Recovery of NIII and energy production | [ |
| SED | The electrodialysis stack contained five repeating units consisting of 5 PC-MVK membranes, 5 PC-MVA membranes, 5 PC-SA membranes, 4 PC-SK membranes and 2 PC-SC end membranes. From the anode to the cathode, a PC-SK membrane, a PC- MVK membrane, a PC-MVA membrane and a PC-SA membrane were installed in order. All membranes were provided by PolymerchemicAltmeier, GmbH, Heusweiler, Germany. | Simulated swine wastewater: 40 mg-P L-1 (NaH2PO4·H2O), 500 mg-N L−1 (NH4Cl), 100 mg-SO4 L−1 (Na2SO4), 400 mg-K L−1 (KCl), 60 mg-Mg L−1 (MgCl2) and 100 mg-Ca L (CaCl2) | 28.38 kWh/kg PO4–P energy consumption (89.6% recovery); | Current efficiency 30.23% (NH4-N), 4.16% (PO4–P) | Selective recovery of PV and NIII | [ |
| BMED | Base-BMED stack consisting of 7 pair cells with bipolar (electrically fused AR103 and CR61) and monopolar (CR67) membranes (SUEZ Water Technologies & Solutions, Canada) An AEM (AR 204, SUEZ Water Technologies & Solutions, Canada) was placed next to the cathode while an extra CEM (CR67, SUEZ Water Technologies & Solutions, Canada) was placed to the anode. | Dewatering centrate: 1188.85 ± 31.5 mg L−1 (NH3-N); 120.66 ± 3.46 mg L−1 (Ca2+); 81.66 ± 2.42 mg L−1 (Mg2+); 101.58 ± 4.24 mg L−1(K+); 275.21 ± 7.66 mg L−1 (Na+); pH 7.63 ± 0.08 | Ammonia recovery: 60%; removal efficiency: 86,5% (NH4+); 95.1% (K+); 84,0% (Ca2+); 63,2% (Mg2+); energy consumption: 15.0 kW h kg−1N | 5.2% of ammonia was lost during operation; | Reagentless pH shift for selective recovery of NIII | [ |
| BMED | Tree-compartment-BMED stack consisting of triple cells with bipolar (PCA) and monopolar (PCA SK, PCA Acid-60) membranes (PCCell GmbH, Heusweiler, Germany). | Synthetic residual streams: sludge reject water or certain industrial condensates: 6.6 g L−1 (NH4HCO3) | TAN removal efficiency: from 85 to 91%; | Leakage of hydroxide, diffusion of dissolved ammonia and ionic species from the base compartment to the diluate, which cause the current efficiency decreased from 69 to 54% during batch BMED. | Reagentless pH shift for | [ |
| BMED | Tree-compartment-BMED stack consisting of 1 triple cell with bipolar (BPM-1, BPM-2 self-produced) and monopolar (Fujifilm Type 10, synthesized AEM membranes. The electrode solution: 0.3 M Na2SO4. | Sewage sludge ash leached by 0.05 M H2SO4: 2.95 g L−1 (PO43−) | Achieved concentration of phosphoric acid is 0.104 M for BPM-2. | Low phosphoric acid production | Reagentless pH shift for selective recovery of PV | [ |
| BMED | Tree-compartment-BMED: | Synthetic wastewater imitating the liquid fraction of animal manure after separation into solid and liquid phases: | Consistent application of the base-BMED and the acid-BMED reduced NH3 losses. NH3 was concentrated up to 16 g L−1 in the base solution (close to 99%) but energy consumption was risen to 2.73 MJ against 1.20 MJ for three-compartment- BMED | Tree-compartment-BMED: recovery rate: 44.5% (NH4+), 81.6% (Cl−) 96.0% (PO43−); | Reagentless pH shift for NIII and PV selective recovery | [ |
| BMED + HFMC | Tree-compartment-BMED stack consisting of 4 triple cells with bipolar (BP-IE) and monopolar (CMX, AMX) membranes (Astom, Japan). | The synthetic wastewater: NH4C1 (5000 mg L−1), NaCl (2000 mg L−1), Na2SO4 (2000 mg L−1) in deionized water | BMED | NH3 undergoes | BMED alkalized the wastewater and transform NH4+ to NH3; the MCDI is used to remove ammonia | [ |
| BMED+ | Tree-compartment-BMED stack consisting of triple cell with bipolar (Fumasep FBM, Fuma-Tech Co., Japan) and monopolar (CMX, AMX, Astom, Japan) membranes. | Synthetic wastewater with 2.5 mM PO43− and 12.5 mM NH4+ | Removing∼89% of phosphorus and∼77% of NH4+, recovering ∼81% of wastewater. | Adding MgCl2 × 6H2O for struvite precipitation | BMED alkalized the wastewater to facilitate struvite precipitation; the MCDI is used to remove NH4+ | [ |
Figure 8Possible pairwise fractionation and concentration of nutrients from multicomponent solutions using SED. Adapted and modified from [165].
Figure 9Scheme of repeating units of membrane stacks for conventional ED (a), anion selectrodialysis, aSED (b), and biselectrodialysis, bSED (c). Based on [175].
Figure 10Scheme of ED processing of the condensate of the secondary stream formed during the production of ammonium nitrate. ED-1 is a conventional electrodialyzer, ED-2 is an electrodialyzer-deionizer with a mixture of anion-exchange and cation-exchange resins in desalination compartments, and ED-3 is an electrodialyzer-concentrator with enclosed (non-flow) concentration compartments. Based on [170].
Figure 11Schematic representation of membrane bipolar electrodialyzers with feed, acid and base (a), feed and base (b), feed and acid (c) repeating units and H+/OH− ions generation at the bipolar boundary of the cation and anion-exchange layers of a bipolar membrane. The salt (NH4A) contained in the feed solution is converted into acid and alkali as the result of this generation; A− denotes the anions. Based on [168].
Figure 12Simultaneous removal and recovery of phosphates and ammonium from wastewater using integrated BMED and MCDI processes. Based on [154].
Figure 13Scheme and details of ion transport in the BMED module for continuous recovery and concentration of NIII from wastewater using a combined BMED-liquid-liquid HFMC system. Based on [169].
Figure 14Schematic representation of the changes in the bulk and surface of IEMs caused by fouling and the effect of these changes on the most important characteristics of membrane processes in the applied electric field and in its absence. Reproduced from [214].
Figure 15SEM images of heterogeneous ion-exchange membrane IONSEP-HC-A (Iontech, China) before (a) and after (b) its operation in ED desalination of solution containing 0.116 g/L Na2HPO4∙7H2O, 0.085 g/L NaH2PO4∙7H2O and 5.2 g/L Na2SO4. Arrows point to cavities between the ion-exchange and inert materials. Reproduced with permission from [162]. Copyright 2022 Elsevier.
Figure 16Contrasted optical images of swollen AMX-Sb membranes after 300 h of operation in ED desalination of 0.02 M NaCl (a), NaH2PO4 (b) and NH4Cl (c) solutions. Black color corresponds to an inert binder PVC on the membrane surface. SEM images of the surface of dry membranes after 180 h of operation are presented in the insets.
Figure 17Distribution of mole fractions of phosphoric acid species depending on aqueous solution pH. Reproduced from [207].
Figure 18Scheme of proton and hydroxyl ions generation in the system AEM/NaCl (a) and AEM/NaH2PO4 (b) solution. WS: water splitting; AD: the acid dissociation mechanisms, EC: electroconvection.
Figure 19Current-voltage curves (a) and dependence of PV current efficiency upon current density (b), obtained in the Fujifilm Type X/0.02 M NaH2PO4 solution system (Fujifilm, Netherlands) (pH = 4.6). The dashed lines show the values of the limiting currents calculated by Equations (1)–(3) and found from the experimental current-voltage curve as shown in fragment (a). Based on [198].
Figure 20Current-voltage curves of an AX membrane (Astom, Yamaguchi, Japan) in 0.02 M NaxH(3−x)PO4 solutions with pH 4.6, 7.3, and 9.0. The currents are normalized to i, calculated for each solution using Equations (1)–(3). The ohmic component is subtracted from the total potential drop. Reproduced with permission from [207]. Copyright 2022 Elsevier.
Figure 21Factors determining the mass transfer characteristics of AEM in solutions containing phosphoric acid species.
Figure 22Distribution of mole fractions of NH4+ and NH3 species in aqueous solutions depending on pH (a) and a schematic representation of the mechanism of ammonium cations “facilitated” diffusion through an anion-exchange membrane due to higher pH values in AEM than into the external solution (b). Reproduced with permission [205]. Copyright 2022 Elsevier.
Figure 23Schematic representation of the degradation of anion-exchange membranes produced by the paste method.
Figure 24The AMX-Sb anion-exchange membrane (Astom, Yamaguchi, Japan) thickness versus soaking time in 0.02 M sodium chloride (NaCl), potassium hydrotartrate (KHT), and sodium hydrogen phosphate (NaH2PO4) solutions. Reproduced from [196].
Figure 25Confocal laser scanning microscopy image of fouled (pristine) FO membrane and the same membrane after ultra-sonication and chemical cleaning using 0.1% NaOH/0.2% HCl or 0.2% NaClO. The images show distribution of individual foulants (green for proteins; red for total cells; blue for polysaccharides) and their superposition (merged). Reproduced from [90].
Figure 26ED with additional CEM, which prevent the fouling of AEM by dissolved organic matter (DOM) (a) and conventional ED (b). Based on [255].