Huan Zhou1, Wenwen Lin1, Chao Chen1,2, Chuang Liu3, Jianghua Wu2, Jianghao Wang2, Jie Fu1,2. 1. Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China. 2. Institute of Zhejiang University-Quzhou, 78 Jiuhua Boulevard North, Quzhou 324000, China. 3. State Key Laboratory of Green Chemical Engineering and Industrial Catalysis, Sinopec Shanghai Research Institute of Petrochemical Technology, 1658 North Pudong Road, Shanghai 201208, China.
Abstract
As an essential chemical feedstock, aromatics can be obtained from biomass by catalytic fast pyrolysis (CFP) technology, in which diffusion limitation is still a problem. In this study, several ZSM-5 zeolites with intercrystal stacking macropores were synthesized by adding organosilanes (OSAs) with different alkyl chain groups. Due to the structure-directing effect of the OSA, the prepared ZSM-5 zeolites possess a larger external surface area and pore volume than Blank-Z5. Moreover, the pore size is related to the extent of anchoring of the OSA and silicon-aluminum species in the zeolite precursor. Pyridine Fourier transform infrared (Py-FTIR) and NH3-temperature-programmed desorption (TPD) analyses show that the obtained ZSM-5 zeolites have a higher Brønsted acidity and total number of acid sites. In addition, excessive addition of OSA is not conducive to the growth of ZSM-5 zeolites. The catalytic performance of the synthesized ZSM-5 zeolites was evaluated by Py-GC/MS. The larger external surface area and pore volume improve the accessibility of the acid sites and thus promote the conversion of biomass into aromatics.
As an essential chemical feedstock, aromatics can be obtained from biomass by catalytic fast pyrolysis (CFP) technology, in which diffusion limitation is still a problem. In this study, several ZSM-5 zeolites with intercrystal stacking macropores were synthesized by adding organosilanes (OSAs) with different alkyl chain groups. Due to the structure-directing effect of the OSA, the prepared ZSM-5 zeolites possess a larger external surface area and pore volume than Blank-Z5. Moreover, the pore size is related to the extent of anchoring of the OSA and silicon-aluminum species in the zeolite precursor. Pyridine Fourier transform infrared (Py-FTIR) and NH3-temperature-programmed desorption (TPD) analyses show that the obtained ZSM-5 zeolites have a higher Brønsted acidity and total number of acid sites. In addition, excessive addition of OSA is not conducive to the growth of ZSM-5 zeolites. The catalytic performance of the synthesized ZSM-5 zeolites was evaluated by Py-GC/MS. The larger external surface area and pore volume improve the accessibility of the acid sites and thus promote the conversion of biomass into aromatics.
With
the shortage of fossil resources and increasing carbon emissions,
biomass energy, as the only renewable carbon source, has gradually
attracted attention to replace traditional fossil resources.[1−5] Catalytic fast pyrolysis (CFP) is a promising technology for producing
aromatics directly from biomass that integrates fast pyrolysis and
catalytic cracking technology.[6,7] In recent years, extensive
research into the reaction mechanism[8−11] and catalysts[12−15] for CFP has been reported. Aromatization
is the main pathway for small-molecule oxygenates and olefins to form
aromatics through the “hydrocarbon pool mechanism,”
activated by the shape-selective effect of ZSM-5 zeolite channels.[16]The average pore dimensions of ZSM-5 are
close to the kinetic diameter
of aromatic products, and ZSM-5 zeolite exhibits favorable aromatization
capacity, shape selectivity, and tunable acidity.[17] Therefore, ZSM-5 zeolite is considered a suitable catalytic
pyrolysis catalyst for the CFP process. However, conventional ZSM-5
zeolite microporous channels can only accommodate the transfer of
small-molecule organics. Primary pyrolysis oxygen compounds are prone
to occur polymerization and condensation reactions on the outer surface
of the zeolite and inside the micropores to form coke.[18] Thus, it is necessary to improve the diffusion
of macromolecule substances and increase the accessibility of acid
sites in the pores of the zeolite.[19,20]Hierarchical
ZSM-5 zeolite has been verified to be an effective
material for solving the above problem.[21] Qiao et al. reported a 41.8% aromatic yield for CFP of cellulose
with hierarchical ZSM-5 zeolite.[22] There
have been some reports on the preparation of hierarchical ZSM-5 zeolites
by alkaline treatment. Appropriate treatment conditions can effectively
introduce interconnected mesopores in parent zeolites.[23,24] In addition, mesopores or macropores can be introduced by adding
organosilanes (OSAs) to the zeolite precursor. However, the OSA might
prolong the crystallization time and reduce the crystallinity and
acidity, such as for bipedal OSAs with the structure of (OR2)3SiR1Si(OR2)3, which
can strongly impede the aggregation of nanounits, leading to a partially
amorphous material.[25] Nonetheless, the
mesopore diameter can be tailored by altering the OSA group or adding
a hydrophobic swelling agent to modulate the interaction of OSA with
silicon–aluminum species.[22,26−28] For instance, a new structure-directing agent was used to prepare
single-walled zeolitic nanotubes, presumably a long-chain agent containing
π-stacking interactions that forms a template for nanotube zeolites.[29] The presence of an amine moiety in OSA increases
the extent of anchoring of OSA to the primary zeolite nanounits in
the gel, resulting in more mesopores.[30,31] Therefore,
the effect of the OSA structure on the physicochemical properties
of zeolites should be considered for designed reactions.In
this research, three OSAs with different alkyl chain groups
were used to prepare hierarchical ZSM-5 zeolites to investigate the
anchoring effect of OSAs on hierarchical ZSM-5 zeolite. The obtained
ZSM-5 zeolites form a special morphology and possess a large pore
volume and relatively high crystallinity. The prepared zeolites were
used to produce aromatics through CFP of cellulose. The results indicate
that a better balance between acidity and the pore structure can be
achieved by selecting an appropriate OSA to prepare hierarchical ZSM-5
zeolites. The ZSM-5 zeolite with the highest acidity and moderate
pore volume shows the highest aromatic yield (42.2%) and a lower coke
yield (29.3%).
Results and Discussion
Characterization
The X-ray diffraction
(XRD) patterns for Blank-Z5 and catalysts with different OSAs added
are shown in Figure . Figure S1 shows the XRD characterization
of ZSM-5 zeolites with a varying amount of ODDMMS addition. All synthesized
ZSM-5 zeolites show an MFI topological structure (JCPDS: 01-087-1527).[22] The intensity of the peak varies with the type
and amount of OSA, indicating that the type and amount of OSA affect
the ZSM-5 zeolite crystallinity. The calculation of crystallinity
is based on the sum of the diffraction peak areas in the range of
2θ = 22–25°. The relative crystallinity based on
Blank-Z5 is displayed in Table S1. ODMDES(0.05)-Z5
shows the lowest relative crystallinity, while the relative crystallinity
of ODTMS(0.05)-Z5 and ODDMMS(0.05)-Z5 is only slightly lower than
that of Blank-Z5. This result suggests that the addition of ODTMS
and ODDMMS can overcome the problem of significantly decreased crystallinity
for hierarchical ZSM-5 zeolite.[22,32] However, the relative
crystallinity of ZSM-5 zeolite distinctly decreases with increasing
addition of ODDMMS. This proves that excessive addition of ODDMMS
can suppress the crystallization process of zeolites.
Figure 1
XRD patterns of synthesized
ZSM-5 zeolites.
XRD patterns of synthesized
ZSM-5 zeolites.27Al MAS NMR spectra
characterizing the environment
of Al atoms in zeolites are shown in Figures and S2. The chemical
shifts observed at 55 and 0 ppm represent the tetrahedral Al in the
zeolite framework (FAl) and extraframework octahedral Al (EFAl) atoms,
respectively.[33] It can be observed that
the proportion of EFAl in all prepared ZSM-5 zeolites is close to
that in the standard ZSM-5 zeolite (in the range 5–10%).[34] The FAl content in the three zeolites synthesized
with OSA is slightly lower than that in Blank-Z5, indicating that
Al atoms tend to form EFAl when preparing zeolite using OSA. When
ODDMMS/SiO2 = 0.15, the EFAl content reaches up to 10.4%.
This may be related to the significant decrease in the relative crystallinity
of ODDMMS(0.15)-Z5.
Figure 2
27Al MAS NMR spectra of the ZSM-5 zeolites.
27Al MAS NMR spectra of the ZSM-5 zeolites.Figure displays
the scanning electron microscopy (SEM) and transmission electron microscopy
(TEM) images of ODDMMS(0.05)-Z5 and Blank-Z5 zeolites. As clearly
shown in Figure D,
Blank-Z5 is composed of aggregates of loose small particles. ODDMMS(0.05)-Z5
shows a cactus-like morphology. Many small particles are attached
to the surface of large particles of approximately 300 nm in size.
As shown in Figure A, the small particle size of ODDMMS(0.05)-Z5 mainly ranges from
30 to 50 nm. Based on the TEM images and our previous work, the possible
mechanism of OSA affecting the morphology of ZSM-5 can be explained
as follows. First, protozeolitic nanounits formed in the precrystallization
process in the presence of the microporous template tetrapropyl ammonium
hydroxide (TPAOH). Then, the RO–Si– moieties of OSA
hydrolyzed to produce the −Si–OH structure and formed
−Si–O–Al– and −Si–O–Si–
linkages that anchored the OSA in the zeolite framework. ZSM-5 zeolites
prepared with OSA show a similar morphology, which is different from
Blank-Z5, indicating that the long carbon chain group in OSA plays
a major role in the morphology of ZSM-5 zeolites. The long carbon
chain adsorbed more silicon–aluminum species and restrained
the accumulation of nanoparticles. Therefore, molecular addition became
the predominant mechanism involving two-dimensional (2D) layer nucleation
and stepwise advancement of layers, resulting in the formation of
large particles. Later, silicon–aluminum species adsorbed by
the carbon chain of OSA gave another 2D layer and small particles
continued to grow one by one by a second 2D layer growth pathway.
Finally, the morphology of small particles attached to the surface
of large particles was formed.[25,26,30,32] The formation of large particles
may be the reason why ZSM-5 zeolites prepared with OSA still show
high crystallinity. TEM images of ODDMMS(0.10)-Z5 and ODDMMS(0.15)-Z5
are shown in Figure S3C,D. As the addition
of ODDMMS increases, the small particles attached to the surface of
the large particles gradually become loose and even detach from the
surface of the large particles. This may be because excessive ODDMMS
hinders the aggregation of small particles. The morphology of ODTMS(0.05)-Z5
and ODMDES(0.05)-Z5 shown in Figure S3A,B shows similar characteristics, which prove the above assumption.
Figure 3
SEM and
TEM images of the ZSM-5 zeolites. (A) SEM of ODDMMS(0.05)-Z5,
(B,C) TEM of ODDMMS(0.05)-Z5, and (D) TEM of Blank-Z5.
SEM and
TEM images of the ZSM-5 zeolites. (A) SEM of ODDMMS(0.05)-Z5,
(B,C) TEM of ODDMMS(0.05)-Z5, and (D) TEM of Blank-Z5.The textural properties including the Brunauer–Emmett–Teller
(BET) surface area and pore volume for different zeolites were calculated
by N2 adsorption–desorption. The isotherms and the
pore size distribution are shown in Figures and 5, respectively.
As shown in Figure , the ZSM-5 zeolites contain both microporous and macroporous structures,
which explains the rapid increase in the isotherms observed when P/P0 is 0 and 0.9–1.0,
respectively. Mesopores and macropores with sizes larger than 10 nm
are mainly generated by the accumulation of ZSM-5 zeolite particles.[26,35]
Figure 4
N2 adsorption–desorption isotherms of the prepared
ZSM-5 zeolites.
Figure 5
Pore size distributions of the prepared ZSM-5
zeolites.
N2 adsorption–desorption isotherms of the prepared
ZSM-5 zeolites.Pore size distributions of the prepared ZSM-5
zeolites.The BET surface area and pore
volume are displayed in Table . Compared with Blank-Z5,
the zeolites prepared with OSA show a smaller micropore surface area
and micropore volume but a larger external surface area and mesopore
volume, showing an increase of at least 27% from 95 m2/g
(Blank-Z5) to 120 m2/g (ODMDES(0.05)-Z5), indicating that
the OSA influences the crystal growth process. According to the TEM
characterization (Figure ), there are many small particles with a size of tens of nanometers
on the surface of Blank-Z5 and ZSM-5 zeolites prepared with OSA, indicating
that the increase in the external surface area is mainly due to the
intercrystal stacking of mesopores and macropores rather than a decrease
in crystal size. By increasing the external surface area, more reactive
sites can be exposed, and the catalytic reaction at these active sites
has a smaller steric hindrance than that in the micropores. During
crystallization of zeolites, the RO–Si– moieties of
OSA hydrolyzed to produce the −Si–OH structures and
the OSA anchored to protozeolitic nanounits through covalent bonds.
Then, OSA affected the crystallization process of zeolites, and the
external surface area and pore volume increased finally.[25,30,32] Interestingly, ODTMS contains
three RO–Si groups, resulting in more protozeolitic nanounits
anchored by ODTMS. Thus, ODTMS(0.05)-Z5 shows the largest BET surface
area and mesopore volume but the smallest micropore surface area and
micropore volume. This can lead to a lower acidity, which then reduces
the catalytic pyrolysis activity in the CFP process.[31] However, adding ODDMMS(0.05) to the precursor not only
increases the external surface area but also has a small effect on
the micropore structure of the zeolite. With increasing addition of
ODDMMS, the micropore surface area and micropore volume of ZSM-5 zeolites
gradually decrease, indicating that the addition of ODDMMS hinders
the formation of the microporous structure to a certain extent.[22] The intercrystal stacking macroporous volume
decreases, in good agreement with the gradual loosening of small particles
as the addition of ODDMMS increases.
Table 1
Textural
Properties of the ZSM-5 Zeolites
catalysts
SBET (m2/g)a
Smic (m2/g)
Sext (m2/g)
Vtol (cm3/g)b
Vmic (cm3/g)
Vmes (cm3/g)
Blank-Z5
371
276
95
0.311
0.163
0.148
ODTMS(0.05)-Z5
385
250
135
0.349
0.136
0.213
ODMDES(0.05)-Z5
384
264
120
0.321
0.152
0.169
ODDMMS(0.05)-Z5
384
261
123
0.329
0.152
0.177
ODDMMS(0.10)-Z5
375
256
119
0.278
0.156
0.122
ODDMMS(0.15)-Z5
377
252
125
0.305
0.145
0.160
BET method.
Volume adsorbed at P/P0 = 0.99.
BET method.Volume adsorbed at P/P0 = 0.99.The Py-FTIR results are shown in Figure . The peak located at ∼1460
cm–1 corresponds to Lewis acid sites. The peak at
∼1545
cm–1 is attributed to Brønsted acid sites.
The peak at ∼1490 cm–1 corresponds to the
interaction of Brønsted acid and Lewis acid sites.[36,37] The results obtained from a quantitative analysis of acidity are
displayed in Table . Table shows that
ODDMMS(0.05)-Z5 has the highest concentration of Brønsted acid
sites. ODTMS(0.05)-Z5 shows the lowest concentration of Brønsted
acid sites compared with other zeolites with the addition of OSA,
which may be related to the low microporosity of the structure. The
NH3-TPD results for different zeolites are shown in Figure . The two main characteristic
peaks are located at 150–300 and 300–500 °C, representing
the weak acid sites and strong acid sites of zeolites, respectively.[38] The total acid amounts for ODTMS(0.05)-Z5, ODMDES(0.05)-Z5,
and ODDMMS(0.05)-Z5 are all increased compared with Blank-Z5, and
ODDMMS(0.05)-Z5 shows the highest total acid amount among all samples.
This result is consistent with the Py-FTIR results.
Figure 6
Py-FTIR profiles of the
synthesized ZSM-5 zeolites.
Table 2
NH3-TPD Data and Acid Amount
of the Prepared ZSM-5 Zeolites
tpeak
(°C)
acid
amount (μmol/g)
catalysts
LT peak
HT peak
total acidity
weak
acidity
strong acidity
Ba
La
Blank-Z5
207.0
390.3
921
406
515
902
258
ODTMS(0.05)-Z5
209.1
402.4
1002
508
494
966
293
ODMDES(0.05)-Z5
204.7
389.1
1015
503
512
1047
312
ODDMMS(0.05)-Z5
212.7
416.7
1262
621
641
1140
236
ODDMMS(0.10)-Z5
202.2
383.5
1048
515
533
1005
259
ODDMMS(0.15)-Z5
202.8
385.9
1028
496
532
957
254
Measured at 150 °C.
Figure 7
NH3-TPD profiles of the synthesized ZSM-5 zeolites.
Py-FTIR profiles of the
synthesized ZSM-5 zeolites.NH3-TPD profiles of the synthesized ZSM-5 zeolites.Measured at 150 °C.The Py-FTIR and NH3-TPD profiles of ZSM-5 zeolites prepared
with different ODDMMS addition amounts are shown in Figures S4 and S5. With increasing ODDMMS addition, the Brønsted
acid amount and the total acid amount of the zeolite decrease, which
may be related to the decrease in micropore surface area and crystallinity.
Compared with the lower Brønsted acid sites of the hierarchical
ZSM-5 zeolite prepared by alkaline treatment, the addition of OSA
can reduce the damage to the structure and acid amount of the ZSM-5
zeolite.[38−40] Many studies have shown that Brønsted acid sites
and pore structure are critical for the CFP process.[11,31,41,42] Thus, it is practical to prepare hierarchical ZSM-5 zeolite by adding
a suitable amount of ODDMMS to the precursor gel.29Si MAS NMR spectra characterizing the environment
of Si atoms in zeolites are shown in Figure . The chemical shifts at ∼−102,
∼−107, and >−110 ppm can be assigned to SiOH,
Si(1Al, 3Si), and Si(4Si), respectively. It is generally accepted
that the SiOHAl groups (corresponding to Si(1Al,3Si)) can offer Brønsted
acid sites and strong acid sites for zeolites and SiOH can offer weak
acid sites. It is interesting to note that zeolites prepared with
OSA show a higher content of Si(1Al,3Si) and SiOH sites (Figure S1) compared with Blank-Z5, leading to
the increase of acid amount.[33,43−45] According to 29Si MAS NMR spectra, we can conclude that
OSA can modulate the coordination environment of Si in zeolites and
thus promote the formation of acid sites.
Figure 8
29Si MAS NMR
spectra of prepared zeolites. (A) Blank-Z5,
(B) ODTMS(0.05)-Z5, (C)ODMDES(0.05)-Z5, and (D) ODDMMS(0.05)-Z5.
29Si MAS NMR
spectra of prepared zeolites. (A) Blank-Z5,
(B) ODTMS(0.05)-Z5, (C)ODMDES(0.05)-Z5, and (D) ODDMMS(0.05)-Z5.
Catalytic Performance
A microreactor
directly connected to a gas chromatography/mass spectrometry (GC/MS)
system was used for the qualitative and quantitative analyses of the
pyrolysis products for the catalytic pyrolysis of cellulose, and the
yields of the main products are shown in Figure A. A 37.0% yield of aromatics, a 14.4% yield
of CO, an 8.4% yield of CO2, a 2.8% yield of short-chain
alkanes and olefins, and a 36.7% coke yield were obtained when catalyzed
by Blank-Z5, which is consistent with the reported results.[22,46] For CFP of cellulose over ODDMMS(0.05)-Z5, the yields of aromatics
and coke are 42.2 and 29.3%, respectively. The formation of CO, CO2, and H2O is mainly derived from the primary pyrolysis
of oxygenated compounds. Decarbonylation, decarboxylation, and dehydration
concurrently occur on the acid sites of ZSM-5 zeolites. The yield
of CO is much higher than that of CO2, indicating that
the oxygen atom in the primary pyrolysis products tends to be more
easily removed by decarbonylation.[47]
Figure 9
Product yield
and aromatic distributions obtained for the catalytic
fast pyrolysis of cellulose over the synthesized ZSM-5 zeolites. (A)
Yield of products for CFP of cellulose over ZSM-5 zeolites prepared
with different OSAs; (B) aromatic selectivity for CFP of cellulose
over ZSM-5 zeolites prepared with different OSAs; (C) yield of products
for CFP of cellulose over ZSM-5 zeolites prepared with different amounts
of ODDMMS; and (D) aromatic selectivity for CFP of cellulose over
ZSM-5 zeolites prepared with different amounts of ODDMMS.
Product yield
and aromatic distributions obtained for the catalytic
fast pyrolysis of cellulose over the synthesized ZSM-5 zeolites. (A)
Yield of products for CFP of cellulose over ZSM-5 zeolites prepared
with different OSAs; (B) aromatic selectivity for CFP of cellulose
over ZSM-5 zeolites prepared with different OSAs; (C) yield of products
for CFP of cellulose over ZSM-5 zeolites prepared with different amounts
of ODDMMS; and (D) aromatic selectivity for CFP of cellulose over
ZSM-5 zeolites prepared with different amounts of ODDMMS.Many studies have proven that Brønsted acid sites can
promote
the conversion of primary pyrolysis products of biomass into final
aromatics. Meanwhile, Lewis acid sites can inhibit side reactions
in the Diels–Alder reaction.[20,40,48] ODMDES(0.05)-Z5 (aromatic yield of 40.2%) and ODDMMS(0.05)-Z5
(aromatic yield of 42.2%) possess similar porous parameters while
the latter shows more Brønsted acid sites and therefore higher
yield for aromatics during the CFP process. This result proves the
importance of Brønsted acid sites in the CFP process.[31] In addition, we should note that ODTMS(0.05)-Z5
(aromatic yield of 40.6%) shows fewer Brønsted acid sites and
a larger external surface area than ODMDES(0.05)-Z5 (aromatic yield
of 40.2%). The two zeolites show a similar yield of aromatics, which
can prove that an increase in the external surface area can improve
the accessibility of acid sites and make up for a slight lack of acidity.[22,49] A comprehensive consideration of the Brønsted acid sites and
pore structure can explain why zeolites prepared with OSA reflect
a higher yield for aromatics and the production of less coke compared
with Blank-Z5. Interestingly, although ODTMS(0.05)-Z5 shows a larger
external surface area and mesoporous pore volume, it possesses the
smallest micropore area, resulting in a lower aromatic yield than
ODDMMS(0.05)-Z5. This proves the importance of the micropore structure
and acid sites in the CFP process. Thus, a balance between the proportion
of micropores and macropores is essential to obtain a higher aromatic
yield.The catalytic performance of ODDMMS(0.10)-Z5 and ODDMMS(0.15)-Z5
is shown in Figure C. With increasing ODDMMS addition, the yield of aromatics is reduced,
which shows the same tendency as the acid amount for the zeolites.
This proves the above conclusion. In addition, the yield of aromatics
decreases to its lowest value of 38.1% when ODDMMS/SiO2 = 0.15. This may be related to the obvious decrease in crystallinity
and micropore surface area. The external framework silicon–aluminum
species are easily dissolved under biomass reaction conditions. These
dissolved species are catalytically active and can lead to undesirable
side reactions, thereby resulting in loss of aromatic selectivity
and yield.[50]The distribution of
components in the aromatic products is shown
in Figure B–D.
Based on the carbon number in aromatics, the products are divided
into benzene (B), toluene (T), xylene (X), trimethylbenzene (C9A),
C10 aromatics (C10A), and C11 and C11+ aromatics (C11A+). The distribution
of products under different zeolite-catalyzed CFP processes is similar.
Compared with Blank-Z5, the BTX selectivity in other ZSM-5-catalyzed
cellulose pyrolysis processes slightly decreases. This might be due
to the larger external surface area and pore volume making it easier
to generate polycyclic aromatics and the undesirable side reactions
caused by the increase in EFAl.[19,50]
Conclusions
Three organosilanes with different alkyl chain
groups were used
to prepare hierarchical ZSM-5 zeolites. ODTMS with three RO–Si
groups can be more easily anchored to protozeolitic nanounits, resulting
in a larger external surface area and pore volume while also reducing
the micropore area of ZSM-5 zeolites. However, there are three alkyl
chain groups in ODDMMS that act as a hydrophobic swelling agent, which
increases the external surface area and pore volume while reducing
the impact on the micropore structure and showing the highest acidity.
In addition, the influence of the OSA addition amount on the physicochemical
properties of ZSM-5 zeolites was studied. Excessive addition of OSA
is not beneficial to the growth of zeolites. As the addition of ODDMMS
is increased, the FAl content, acid amount, and aromatic yield decrease.
Compared with the catalytic activities of different ZSM-5 zeolites
on CFP of cellulose to aromatics, sufficient acid sites and suitable
pore structures are conducive to the formation of aromatics. The ODDMMS
(0.05)-Z5 zeolite shows the largest acid amount and a larger external
surface area and total pore volume, thereby showing the highest aromatic
yield of 42.2% for CFP of cellulose to aromatics.
Experimental Section
Materials
Sodium
aluminate (NaAlO2), octadecyl trimethoxysilane (ODTMS,
>90%), benzene (>99%,
GC), xylene (>99%, GC), 1,3,5-trimethylbenzene (>99%, GC), and
naphthalene
(>99.7%, GC) were purchased from Aladdin Chemicals, Shanghai, China.
Tetraethyl orthosilicate (TEOS, AR), tetrapropyl ammonium hydroxide
(TPAOH, 25 wt % in water), methylbenzene (>99.5%, GC), 1-methyl
naphthalene
(>99%, GC), ammonium chloride (NH4Cl, AR), and acetone
(AR) were obtained from Sinopharm Chemical Reagent Co., Ltd., Shanghai,
China. Octadecyl dimethylmethoxysilane (ODDMMS, >90%) was obtained
from TCI, Japan. Octadecylmethyl diethoxylsilane (ODMDES, >97%)
was
obtained from Acme, China. Microcrystalline cellulose was obtained
from Sigma-Aldrich.
Catalyst Synthesis
The catalyst was
synthesized by a hydrothermal synthesis method (Scheme ), using NaAlO2 as the aluminum
source, TEOS as the main silicon source, TPAOH as the microporous
template, and a certain amount of OSA. Typically, a known quantity
of NaAlO2 was dissolved in deionized water and stirred
until the solution was clear. Then, a certain amount of TPAOH was
added with continuous stirring. Following this, TEOS was added drop
by drop until it was totally hydrolyzed. The precrystallization was
conducted at 90 °C with stirring for 8 h to obtain the precursor
under reflux condensation conditions. The molar ratio in the obtained
precursor was Al2O3/SiO2/TPAOH/H2O/Na2O = 1:35:8:1000:1.3. Then, a certain quantity
of OSA was added and stirred for 8 h. During this procedure, we used
ODTMS, ODMDES, and ODDMMS as three different kinds of OSA. Afterward,
the precursor was transferred into a 100 mL Teflon-lined autoclave
for crystallization at 170 °C for 72 h to obtain the solid. The
solid was separated, washed with deionized water, and dried thoroughly.
Then, the solid was calcined at 550 °C for 5 h at a heating rate
of 2 °C/min. Next, the calcined solid was subjected to ion exchange
with 1 mol/L NH4Cl solution at 80 °C for 8 h. The
ion exchange was repeated three times. After each ion exchange, the
catalyst was filtered and thoroughly washed. Finally, the catalysts
were calcined again at 550 °C for 5 h at a heating rate of 2
°C/min. The catalyst without any OSA was denoted as Blank-Z5.
The catalysts were named according to the molar ratio for the different
amounts of OSA added. For instance, when adding ODDMMS as OSA with
OSA/SiO2 = 0.05, the catalyst was named ODDMMS(0.05)-Z5.
Scheme 1
Preparation of Hierarchical ZSM-5 Zeolite with OSA
The powder X-ray
diffraction (XRD) patterns were collected using a Shimadzu XRD-6000
operated at a voltage and current of 40 kV and 30 mA, respectively,
with Cu Kα radiation at a scanning rate of 4°/min from
5 to 50°.27Al MAS NMR spectroscopy was performed
using a Bruker Avance III 500 spectrometer with a 4 mm ZrO2 rotor. The 27Al MAS NMR spectrum was recorded using single-pulse
sampling with a pulse width of 0.22 μs (π/12), and the
number of revolutions of the MAS was 12 kHz.N2 adsorption–desorption
isotherms were measured
by a Micromeritics 3Flex type full microporous physical adsorption–desorption
instrument. All samples were degassed at 350 °C for 4 h before
testing. The surface area was determined using the Brunauer–Emmett–Teller
(BET) method. The external surface area was calculated by the t-plot method, and the micropore volume was calculated according
to the refs (51, 52). The total
pore volume was derived from the amount of N2 adsorbed
at P/P0 = 0.99.Scanning electron microscopy (SEM) images were obtained using an
S-4800 cold-field emission electron microscope (Hitachi, Japan) to
observe the surface morphology and crystal size of the catalysts.
The samples were evenly dispersed on the conductive adhesive for testing.The transmission electron microscopy (TEM) images were measured
on a JEM-2100, 200 kV high-resolution transmission electron microscope
(JEOL Co., Ltd).NH3-temperature-programmed desorption
(NH3-TPD) was conducted using an AMI-3300 automatic temperature
program
chemical adsorption instrument (ALTAMIRA Company). The sample was
first heated to 550 °C at a heating rate of 10 °C/min under
an argon atmosphere and held for 2 h to remove impurities. After the
temperature was reduced to 100 °C, 10% NH3–He
gas flow was introduced until the adsorption became saturated. After
the excess NH3 was blown by high-purity He, the sample
was heated to 600 °C at a rate of 10 °C/min. The signal
value recorded by the thermal conductivity detector (TCD) was used
to calculate the amount of acid based on the pulse integral area.Brønsted acid sites and Lewis acid sites were measured using
an FTIR spectrometer (Py-FTIR, frontier FTIR spectrometer from PerkinElmer)
with the adsorption of pyridine. The sample was kept at 400 °C
for 2 h to remove impurities. Then, pyridine was introduced into the
sample until the absorption was saturated. The infrared spectrum was
recorded when the temperature dropped to 150 °C. After subtracting
the background peak, the amount of Brønsted acid and Lewis acid
was calculated quantitatively according to the area, and the extinction
coefficients for Brønsted acid sites and Lewis acid sites are
1.67 and 2.22 cm/μmol, respectively.[53]29Si MAS NMR spectroscopy was performed using a
Bruker
Avance III HD spectrometer. 29Si MAS NMR spectra were recorded
using single-pulse sampling with 10 s recycle delay and 600 scans.
Catalytic Performance Evaluation
The catalytic
pyrolysis of cellulose to produce aromatics was carried
out in a tandem microreaction system (Rx-3050 TR, Frontier Laboratories,
Japan). This reaction system was composed of upper and lower reactors
with heater temperatures ranging from 40 to 900 °C. The reaction
was conducted in the upper reactor at 600 °C. The system was
directly connected to a GC-MS system (Agilent GC7890B/MS5977A) equipped
with a mass spectrometer detector (MSD), a hydrogen flame ionization
detector (FID), and a thermal conductivity detector (TCD).In
a typical CFP reaction experiment, 4 mg of cellulose was added into
a weighing bottle (30 mm × 60 mm) with a certain amount of zeolite
screened less than 400 meshes. The mass ratio of catalyst to cellulose
was 20:1, which was selected from our earlier research.[13] After the mixture in the bottle was vibrated
and mixed thoroughly, 4 mg of the mixture was charged into a stainless
steel sample cup. Then, the cup was put into the reactor once the
temperature reached the set value. The reaction was carried out under
high-purity helium. The pyrolysis products passed through the reactor
and the cold trap and finally entered the chromatographic column Ultra
Alloy-5 (30 m × 0.25 mm × 2 μm). The qualitative and
quantitative analyses for the product were completed using the MSD,
FID, and TCD. The heating procedure is described as follows: hold
at 35 °C for 5 min, ramp to 280 °C at 10 °C/min, and
then hold for 10 min. For the gas products, CO and CO2 were
analyzed by TCD, and C2H6, C2H4, C3H8, C3H6,
C4H8, and aromatics were analyzed by FID. The
coke was quantitatively determined by elemental analysis (Elemental
Vario Micro cube, Germany). All product yields were finally calculated
based on the carbon yield (the molar ratio of carbon in the product
to that in the reactant). The aromatic selectivity was defined as
the ratio of the number of moles of carbon in a particular aromatic
component to the total number of moles of carbon in all aromatics.
Authors: Jia Wang; Jianchun Jiang; Yunjuan Sun; Xianzhi Meng; Xiaobo Wang; Roger Ruan; Arthur J Ragauskas; Daniel C W Tsang Journal: J Hazard Mater Date: 2021-02-19 Impact factor: 10.588
Authors: Akshay Korde; Byunghyun Min; Elina Kapaca; Omar Knio; Iman Nezam; Ziyuan Wang; Johannes Leisen; Xinyang Yin; Xueyi Zhang; David S Sholl; Xiaodong Zou; Tom Willhammar; Christopher W Jones; Sankar Nair Journal: Science Date: 2022-01-06 Impact factor: 47.728
Authors: Donglong Fu; J J Erik Maris; Katarina Stanciakova; Nikolaos Nikolopoulos; Onno van der Heijden; Laurens D B Mandemaker; Marijn E Siemons; Desiree Salas Pastene; Lukas C Kapitein; Freddy T Rabouw; Florian Meirer; Bert M Weckhuysen Journal: Angew Chem Int Ed Engl Date: 2021-12-02 Impact factor: 16.823