| Literature DB >> 35506045 |
Longbiao Ma1,2, Yunqing Gu1,2, Ke Xia3, Jiegang Mou1,2, Denghao Wu1,2, Muhan Yan1,2.
Abstract
In order to improve the antiwear characteristics of the double-vane self-priming pump, the surface structure of the Scapharca subcrenata was extracted and reconstructed according to bionic principles. Three types of nonsmooth surface models were established at the outlet end of the suction surface of the vanes, which is the most severely worn in the double-vane pump. The external characteristics, pressure field distribution, wear area distribution, and wear degree of the volute and vanes at different concentrations of nonsmooth vane structure were investigated by numerical simulation to reveal the mechanism of the nonsmooth surface structure of the wear characteristics of the vanes. The results show that the head and efficiency of pumps with four different vanes decrease and the average wear rate increases as the particle concentration increases. The different vane structures have a very small effect on the wear resistance of the volute, but a larger effect on vane wear. The circular nonsmooth surface structure, which reduces the low pressure area of the inlet section of the impeller while ensuring a smaller drop in head and efficiency, produces the best antiwear effect and improves the antiwear performance of the double-vane pump.Entities:
Year: 2022 PMID: 35506045 PMCID: PMC9057078 DOI: 10.1155/2022/4442417
Source DB: PubMed Journal: Appl Bionics Biomech ISSN: 1176-2322 Impact factor: 1.664
Figure 1Surface structure of Scapharca subcrenata.
Figure 2Schematic diagram of a bionic nonsmooth surface structure.
Figure 3Schematic diagram of fluid domain.
Figure 4Impeller fluid domain with four different surface structures.
Mesh independence analysis results.
| Item no. | Inlet pipe | Outlet pipe | Impeller | Snail shell | Simulated values of head (m) | Calculation errors |
|---|---|---|---|---|---|---|
| 1 | 213475 | 85446 | 621454 | 623145 | 32.71 | |
| 2 | 293346 | 103571 | 841546 | 721354 | 32.23 | 1.46% |
| 3 | 357984 | 137518 | 945644 | 846543 | 31.91 | 0.99% |
| 4 | 463407 | 152529 | 1278468 | 1174594 | 31.70 | 0.65% |
| 5 | 557259 | 207628 | 1572137 | 1446483 | 31.76 | 0.19% |
Figure 5Particle concentration-head curve of a double-vane pump.
Figure 6Particle concentration-efficiency curve of a double-vane pump.
Figure 7Cross-sectional pressure clouds of four vane double-vane pumps at ρ = 0 kg/m3.
Figure 8Cloud plot of pressure distribution of vanes at ρ = 0 kg/m3.
Figure 9Average wear rate of worm shell at different vanes—particle concentration histogram.
Figure 10Average wear rate particle concentration curve of double-vane pump vanes with different structured vanes.
Figure 11Nephogram of four kinds of blade wall wear rate distribution with different particle concentrations.