| Literature DB >> 35498249 |
Haipeng Zhang1, Sangjin Ryu1,2.
Abstract
Hydrogel beads are widely used in various applications, but producing such beads often requires complicated devices. Instead, we propose an easy-to-adopt, cost effective, open source hydrogel bead generator. This generator consists of two modules. The first module rotates two immiscible liquids in rigid body motion: mineral oil as the continuous phase (CP) liquid on top, and a hydrogel cross-linking (CL) liquid at bottom. The second module injects a hydrogel pre-polymer solution as the dispersed phase (DP) liquid into the rotating CP liquid. As the DP liquid flows out of a syringe needle, its drops are pinched off by the shear force from the CP liquid, and move with the CP liquid while settling down. When the drops enter the CL liquid, they become hydrogel beads. Experiments using water and mineral oil showed that the size of produced drops could be controlled by adjusting the flow speed of the CP and DP liquids. A demonstration using alginate showed that the proposed generator could successfully create alginate gel beads of uniform size and shape.Entities:
Keywords: Alginate; Continuous phase; Cross flow; Dispersed phase; Dripping mode; Drop generation; Jetting mode
Year: 2020 PMID: 35498249 PMCID: PMC9041185 DOI: 10.1016/j.ohx.2020.e00121
Source DB: PubMed Journal: HardwareX ISSN: 2468-0672
Fig. 1Schematic figure of the rotating-liquid-based hydrogel bead generator.
Fig. 2The modified turntable (A1) and the cylindrical container (A2) for rotating CP and CL liquids in rigid body motion.
Fig. 3Linear stage. (a) Wheel box. (b) Assembled linear stage. (c) Magnified view of the end part of the linear stage. The screw plate (B10) fixing the bracket (B9) on the X-rail part is invisible because it is covered by the bracket (indicated by the dashed arrow). (d) The X-rail part (B8) slides between the wheels (B4) of the wheel box.
Fig. 4Syringe needle holder. (a) Two holes are drilled on the flange of the syringe (C1). (b) The syringe (C1) with tubing (C3) fixed with epoxy (C4). (c) Assembled syringe needle holder with a replaceable syringe needle (C5). The inset shows how the modified syringe is attached to the X-rail part (C2).
Fig. 5Main frame. (a) The base of the frame. (b) Magnified view of the assembled corner of the base. Two screw plates (B10) are under the L-bracket (B13). (c) Detailed procedure of assembling two X-rail parts perpendicularly. Top: Attach one flush mount (B14) to one end of an X-rail part. Middle: Attach one screw plate (B10) to the pattern mount, and slide it through the groove of another X-rail part. Bottom: Fix the joint using one T-bracket (B15) and two screw plates (B10). The screw plates are inserted in the grooves of the X-rail parts and under the T-bracket. (d) Assembled main frame.
Fig. 6Rotating-liquid-based hydrogel bead generator. (a) Finished setup. The needle (C5) is placed at the center of the container (A2), and the syringe needle is connected to a syringe pump. (b) An example of drop generation with operating conditions of R = 40 mm, ω = 3.5 rad/s, and Q = 0.5 mL/min (thus, V = 0.14 m/s, and V = 0.10 m/s) (See Movie S1).
Fig. 7Correction of image distortion due to the cylindrical wall of the container. (a) Deformed (left) and corrected (right) drop images. (b) Deformed (left) and corrected (right) image of the grid plate.
Fig. 8Summary of drop generation results (scale bar: 1 mm). Drop diameter in each case is shown in the format of mean value (m) ± standard deviation (σ) (unit: mm). Coefficient of variation (CV = m/σ) is shown in brackets. V and V are the speed of the CP liquid (mineral oil) at the needle tip and the average speed of the DP liquid (DI water), respectively. Blue and red color indicate the dripping and jetting mode, respectively.
Fig. 9Alginate hydrogel beads produced by the rotating-liquid-based hydrogel bead generator (V = 0.28 m/s and V = 0.11 m/s). A small amount of red dye was added to water to enhance the visibility of the gel beads. Inset: Magnified view of the white dashed box (scale bar: 1 mm).
| Designator | Component | Number | Cost per unit -USD | Total cost -USD | Source of materials | Material type |
|---|---|---|---|---|---|---|
| A1 | Pioneer Belt Drive Stereo Turntable, PL-112D | 1 | 295 | 295 | www.ebay.com | Non-specific |
| A2 | Imagitarium, Freshwater Aquarium, 2.2 gallon | 1 | 27.99 | 27.99 | www.amazon.com | Non-specific |
| B0 | Actobotics® Hardware Pack A (632146) | 1 | 39.99 | 39.99 | www.servocity.com | Metal |
| B1 | Side Tapped Pattern Mount C (545360) | 2 | 5.99 | 11.98 | www.servocity.com | Metal |
| B2 | 1.50″ Aluminum Channel (585440) | 1 | 2.99 | 2.99 | www.servocity.com | Metal |
| B3 | Mini V-Wheel Standoff (4 ea/pack) (633176) | 2 | 4.99 | 9.98 | www.servocity.com | Metal |
| B4 | Mini V-Wheels (2 ea/pack) (615454) | 4 | 6.99 | 27.96 | www.servocity.com | Other |
| B5 | 6–32 Button Head Hex Drive Screws 5/16″ (97763A403) | 8 | 0.15 | 1.2 | www.servocity.com | Metal |
| B6 | 8 mm Lead Screws 25.6″ (650 mm) (3501–0804-0650) | 1 | 13.99 | 13.99 | www.servocity.com | Metal |
| B7 | 8 mm Lead Screw Nut, 0.770″ Pattern (545315) | 4 | 7.99 | 31.96 | www.servocity.com | Metal |
| B8 | Actobotics X-Rail® 24″ (565074) | 10 | 8.57 | 85.7 | www.servocity.com | Metal |
| B9 | 90° Single Angle Short Pattern Bracket (585506) | 4 | 1.99 | 7.96 | www.servocity.com | Metal |
| B10 | X-Rail Screw Plate (2 ea/pack) (585757) | 26 | 4.99 | 129.74 | www.servocity.com | Metal |
| B11 | 4.5″×1.5″ Pattern Plate (5 hole) (585722) | 2 | 2.39 | 4.78 | www.servocity.com | Metal |
| B12 | Actobotics X-Rail® 18.00″ (565062) | 4 | 7.25 | 29 | www.servocity.com | Metal |
| B13 | X-Rail L-Bracket (2 ea/pack) (585076) | 2 | 1.99 | 3.98 | www.servocity.com | Metal |
| B14 | Flush Perpendicular X-Rail Mount (585073) | 12 | 3.99 | 47.88 | www.servocity.com | Metal |
| B15 | X-Rail T-Bracket (2 ea/pack) (585075) | 6 | 1.99 | 11.94 | www.servocity.com | Metal |
| C1 | BD 3 mL Luer-Lok Tip Syringe (200 ea/pack) | 1 | 33.25 | 33.25 | www.fishersci.com | Other |
| C2 | Actobotics X-Rail® 15.00″ (565054) | 1 | 5.93 | 5.93 | www.servocity.com | Metal |
| C3 | Cole-Parmer Tygon Tubing, 0.020″×0.060″OD (100 ft/roll) | 1 | 57.2 | 57.2 | www.coleparmer.com | Other |
| C4 | Gorilla 2 Part Epoxy (Clear) | 1 | 4.97 | 4.97 | www.amazon.com | Other |
| C5 | SAI 23G 0.5″ Blunt Needle (100 ea/pack) | 1 | 18.57 | 18.57 | www.sai-infusion.com | Other |
| O1 | Scotch Double Sided Tape | 1 | 3.29 | 3.29 | www.amazon.com | Other |
| O2 | iCraft PeelnStick Removable Ruler Tape | 1 | 5.5 | 5.5 | www.amazon.com | Other |
| O3 | 2 Pcs/Set Mini Bubble Level | 1 | 5.66 | 5.66 | www.amazon.com | Non-specific |