High tensile strength UV-cured transparent materials are highly desired in optical devices. In this paper, high tensile strength UV-cured transparent castor oil-based polyurethane acrylates (PUAs) with a very high transmittance over 95% (400-800 nm) were prepared from UV-curable castor oil-based polyurethane acrylates (CO-PUAs) and mercapto silicone-containing hyperbranched polymers (HBPSHs) under UV irradiation. The tensile strengths of UV-cured transparent castor oil-based PUAs can reach 12.49 MPa, which is obviously higher than that of UV-cured CO-PUAs reported previously (0.7-10.20 MPa). The chemical structure of HBPSHs will play an important role in the mechanical performance of UV-cured silicone-modified materials, and it can be concluded that the more rigid the units of α,β-dihydroxyl derivatives used in the fabrication of HBPSHs are, the higher the mechanical strength and pencil hardness of the UV-cured materials will be.
High tensile strength UV-cured transparent materials are highly desired in optical devices. In this paper, high tensile strength UV-cured transparent castor oil-based polyurethane acrylates (PUAs) with a very high transmittance over 95% (400-800 nm) were prepared from UV-curable castor oil-based polyurethane acrylates (CO-PUAs) and mercapto silicone-containing hyperbranched polymers (HBPSHs) under UV irradiation. The tensile strengths of UV-cured transparent castor oil-based PUAs can reach 12.49 MPa, which is obviously higher than that of UV-cured CO-PUAs reported previously (0.7-10.20 MPa). The chemical structure of HBPSHs will play an important role in the mechanical performance of UV-cured silicone-modified materials, and it can be concluded that the more rigid the units of α,β-dihydroxyl derivatives used in the fabrication of HBPSHs are, the higher the mechanical strength and pencil hardness of the UV-cured materials will be.
As
reported, the global market of UV-curable materials stood at
about $4.6 billion in 2020,[1] which is attributed
to their broad applications in fields such as coatings,[2−4] packaging materials,[5,6] electronics,[7,8] 3D
printing,[9,10] and adhesives owing to their fast curing
speed at ambient temperature, low energy consumption, low volatile
organic chemical (VOC) emissions, etc. As a kind of important UV-curable
material, UV-cured polyurethane acrylates (PUAs) have outstanding
performances, including excellent adhesion to substrates, extraordinary
flexibility, and excellent abrasion resistance.[2,11] However,
the mechanical performance and chemical resistance of UV-cured PUAs
are limited by the low density and inadequate photosensitive groups
of the linear PUA oligomers.[12] Because
high tensile strength transparent materials are highly desired in
optical devices,[7,13,14] efforts should be devoted to develop high tensile strength transparent
PUAs.On the other hand, UV-curable materials are mostly composites
of
derivatives of petroleum-based raw materials, including reactive diluents,
prepolymers, and photoinitiators.[15] However,
due to the energy shortage crisis throughout the world due to the
depletion of fossil resources and environmental pollution resulting
from the petrochemical industry, great efforts have been devoted to
substituting petroleum-based materials with renewable materials in
the development of UV-curable materials.[1,16,17] As a kind of important renewable resource, plant
oils have become a preferred selection for the fabrication of UV-curable
materials due to their distinguish merits such as low cost, high availability,
low toxicity, low viscosity at room temperature, unique triglyceride
structure, and ease of modification.[17−19] As one of the most widely
available vegetable oils, castor oil has attracted increasingly more
attention in the fabrication of green and eco-friendly UV-cured materials
to improve the mechanical properties, hardness, and water resistance
of cured materials because of its unique molecular structure containing
unsaturated alkene bonds and hydroxyl groups.[20−22]For example,
UV-curable CO-PUAs can be prepared from castor oil,
diisocyanates, and hydroxy acrylic acid, which can overcome these
shortcomings by taking advantage of three long-chain fatty acids of
castor oil.[23] UV-cured CO-PUAs prepared
by Hu et al.[24] had a tensile strength of
0.7–3.3 MPa, glass-transition temperature (Tg) of
32–48 °C, and thermal initial decomposition temperatures
above 344.5 °C. Castor oil-based UV-cured hyperbranched PUAs
prepared by Wei et al.[22] showed quite high
transparency over 90% (400–800 nm), a Td5 of 159–179
°C, pencil hardness of 4 H–7 H, and tensile strength of
4.6 ± 0.4–17.3 ± 0.9 MPa. Recently, Wei et al.[25] developed UV-cured CO-PUAs by a castor oil-based
hyperbranched polyol with acrylic acid, which was employed as a crosslinking
agent of a commercialized linear PUA oligomer. The coatings exhibited
high transparency over 90% (400–800 nm) and a tensile strength
in the range of 1.7–6.1 MPa. UV-cured CO-PUA with 1,4-butane
diol as the chain extender and poly(ε-caprolactone) diol as
a macroglycol reported by Thakur and Karak.[26] exhibited a tensile strength of 7 MPa. Li et al.[27] synthesized CO-PUA using a one-pot method, which exhibited
an excellent tensile strength of 9.87 MPa. These good works confirmed
that it is a proven strategy to prepare UV-cured PUAs with good properties
using castor oil.Furthermore, the density and content of UV-sensitive
groups of
the existing UV-curable PUAs are not abundant, which will result in
a poor hardness of coatings and a fairly low curing speed. These drawbacks
will limit the practical applications of UV-cured PUAs[11] Hyperbranched polymers exhibit high solubility,
low solution viscosity, densely branched structure, and a large number
of reactive end groups,[28] which will increase
the UV curing speed[29] and the hardness
of cured materials[30] and reduce the VOC
emission of UV-cured coatings for reduction the content of reactive
diluents and solvents.[1−3] So, hyperbranched polymers are widely used in the
preparation of UV-cured PUA coatings.Recently, our group prepared
UV-cured transparent silicone-modified
PUAs with a fairly high tensile strength of 3.40 MPa from hyperbranched
silicon-containing polymers and petroleum-based PUAs[7] and castor oil-based highly transparent UV-cured silicone-modified
PUAs by silicon resins with tensile strength as high as 10.20 MPa.[31] Although highly transparent UV-cured silicone-containing
PUAs with fairly high tensile strength were reported by our group
previously, the development of new biomass-based silicone-modified
UV-cured PUAs with outstanding mechanical performance is still worthy
of pursuit. Inspired by these works,[7,31] high tensile
strength, transparent, UV-cured, castor oil-based silicone-modified
PUAs were prepared by a UV-initiated thiol-ene click reaction of castor
oil-based UV-cured PUAs and HBPSHs. The fabrication and performance
of these UV-cured PUAs were investigated in detail. It revealed that
the tensile strength of UV-cured castor oil-based PUAs can reach 12.49
MPa, which is obviously higher than those UV-cured silicone-modified
PUAs reported previously.
Results and Discussion
Features of Prepared UV-Cured Materials
Effect
of UV Curing Time
The effect
of UV time is shown in Table . If there were no UV initiators, the UV-curable system could
not be cured even for 5 min. However, when the UV-curable system was
initiated by 1 wt % Irgacure 1173 for only 10 s, the gel content and
pencil hardness of the UV-cured materials could reach 76.8% and 2
H, respectively. The pencil hardness of UV-cured materials increased
from 2 to 9 H, while water absorption decreased from 1.5 to 0.5 wt
% when the UV curing time was prolonged from 10 to 60 s, which implies
that the curing degree and cross-link density increased with the prolongation
of time.[7] An UV curing time longer than
60 s will almost have no effect on the materials obtained.
Table 1
Effect of UV Curing Time on the Performance
of UV-Cured Materialsa
entry
time (s)
gel content (%)
hardness
water absorption (wt %)
water contact angle (deg)
1
10
76.8
2H
1.5 ± 0.2
89.1 ± 2.5
2
20
84.4
3H
1.0 ± 0.2
89.6 ± 2.5
3
30
89.2
5H
0.9 ± 0.2
90.2 ± 2.0
4
40
92.3
6H
0.7 ± 0.2
90.5 ± 2.0
5
50
95.4
8H
0.6 ± 0.2
91.1 ± 2.5
6
60
97.2
9H
0.3 ± 0.2
90.3 ± 1.8
7
70
98.0
9H
0.4 ± 0.2
94.3 ± 2.0
Conditions: HBPSH
is NPG-HBPSH;
CO-PUA is CO-PUA-3; the molar ratio of acrylate to mercapto groups
is 3:1; the amount of Irgacure 1173 is 1 wt % CO-PUA.
Conditions: HBPSH
is NPG-HBPSH;
CO-PUA is CO-PUA-3; the molar ratio of acrylate to mercapto groups
is 3:1; the amount of Irgacure 1173 is 1 wt % CO-PUA.The FTIR spectra of UV-cured materials
prepared at different times
are shown in Figure . The characteristic absorption peak of mercapto groups at about
2570 cm–1 and acrylate groups at 1635 and 813 cm–1 almost disappeared when the UV-curable system was
cured for 60 s, which indicated that the suitable curing time is 60
s.
Figure 1
FTIR measurement of UV-cured materials prepared at different times.
FTIR measurement of UV-cured materials prepared at different times.
Effect of the Molar Ratio
of Acrylate to
Mercapto Groups
The molar ratio of acrylate to mercapto groups
will affect the cross-link density of UV-cured materials; therefore,
the effect of the molar ratio of acrylate to mercapto groups was studied,
as shown in Table . If the molar ratio of acrylate to mercapto groups increased from
0.5:1 to 3.5:1, the gel content increased from 77.8 to 97.5% and pencil
hardness increased from 2 B to 9 H, while the water absorption decreased
from 4.1 to 0.3 wt %.
Table 2
Effect of the Molar
Ratio of Acrylate
to Mercapto Groups on the Properties of UV-Cured Materialsa
entry
molar ratio
of acrylate to mercapto groups
gel content (%)
hardness
water absorption (wt %)
water contact angle (deg)
1
0.5:1
77.8
2B
4.1 ± 0.2
95.1 ± 2.0
2
0.8:1
84.8
2H
1.5 ± 0.3
97.6 ± 1.5
3
1.0:1
87.1
5H
0.8 ± 0.2
93.7 ± 2.0
4
1.5:1
95.6
7H
0.5 ± 0.2
93.4 ± 2.0
5
2.0:1
96.0
8H
0.4 ± 0.2
92.0 ± 2.5
6
3.0:1
97.2
9H
0.3 ± 0.2
90.3 ± 1.8
7
3.5:1
97.5
9H
0.3 ± 0.2
89.6 ± 1.5
Conditions: The
UV-curable systems
were cured for 60 s, and the other conditions were the same as in Table .
Conditions: The
UV-curable systems
were cured for 60 s, and the other conditions were the same as in Table .High-transparency UV-cured silicone-modified
PUAs are highly desired
in optical devices.[2,3,15] The
transparency of UV-cured materials prepared with different molar ratios
of acrylate to mercapto groups was studied, as shown in Figure . It can be obviously seen
that the UV-cured materials obtained are with a very high transmittance
over 95% (400–800 nm), which attributed to the good miscibility
of HBPSHs and CO-PUAs just as reported by our group previously.[31]
Figure 2
Transparency of UV-cured materials prepared with different
molar
ratios of acrylate to mercapto groups.
Transparency of UV-cured materials prepared with different
molar
ratios of acrylate to mercapto groups.The thermal stability of UV-cured materials was investigated, as
shown in Figure .
The initial decomposition temperature (Td5) of these UV-cured materials
increased from 170 to 275 °C when the molar ratio of acrylate
to mercapto groups increased from 0.5:1 to 3.5:1, which is ascribed
to the increase of the cross-link density of UV-curable systems. As
reported previously, the traditional PUAs will decompose severely
over 200 °C.[32,33] Therefore, compared with traditional
PUAs, the thermal stability of UV-cured materials prepared is obviously
improved.
Figure 3
Thermogravimetric analysis (TGA) curves of UV-cured materials prepared
with different molar ratios of acrylate to mercapto groups.
Thermogravimetric analysis (TGA) curves of UV-cured materials prepared
with different molar ratios of acrylate to mercapto groups.The mechanical performance of UV-cured materials
prepared with
different molar ratios of acrylate to mercapto groups was measured
by tensile test (Figure ) because the tensile strength and elongation at break are very important
mechanical performance of materials. As seen in Figure , the tensile strength significantly increased
from 0.46 to 11.06 MPa and elongation at break also increased from
68.7 to 150.2% when the molar ratio of acrylate to mercapto groups
increased from 0.5:1 to 3.0:1. It can be said that the mechanical
properties of materials have undergone a qualitative leap from soft
and weak to tough and strong. When the molar ratio of acrylate to
mercapto groups continues to increase to be 3.5:1, the tensile strength
will increase to be as high as 12.49 MPa, but elongation at break
is not higher than 80%, which is ascribed to the brittleness caused
by the high cross-link density.
Figure 4
Tensile–strain curves of UV-cured
materials prepared with
different molar ratios of acrylate to mercapto groups.
Tensile–strain curves of UV-cured
materials prepared with
different molar ratios of acrylate to mercapto groups.As discussed above, UV-cured CO-PUAs prepared by Hu et al.[24] had a tensile strength of 0.7–3.3 MPa.
Castor oil-based UV-cured hyperbranched PUAs prepared by Wei et al.[22] exhibited a tensile strength of 4.6 ± 0.4–17.3
± 0.9 MPa. The tensile strength of UV-cured coatings prepared
from CO-PUAs by a castor oil-based hyperbranched polyol with acrylic
acid and a commercialized linear PUA oligomer is in the range of 1.7–6.1
MPa.[25] UV-cured CO-PUAs with 1,4-butane
diol as the chain extender and poly(ε-caprolactone) diol as
a macroglycol reported by Thakur and Karak.[26] exhibited a tensile strength of 7 MPa. The tensile strength of CO-PUAs
synthesized by Li et al.[27] through a one-pot
method was 9.87 MPa. UV-cured transparent silicone-modified PUAs exhibited
a tensile strength of 3.40 MPa,[7] and castor
oil-based transparent UV-cured silicone-modified PUAs exhibited tensile
strength as high as 10.20 MPa.[31] So, it
can be concluded that the UV-cured silicone-modified PUAs obtained
possess very high tensile strength.
Chemical
Structure Effect of CO-PUAs and HBPSHs
Effect
of the Chemical Structure of CO-PUAs
The chemical structure
of CO-PUAs will have a significant effect
on the cross-link density and cross-link network, and so it will inevitably
have a great impact on the performance of UV-cured materials. The
chemical structure can be manipulated by adjusting the molar ratio
of NCO to OH. So, to explore the effect of the chemical structure
of CO-PUAs on UV-cured materials obtained, the effect of the molar
ratio of NCO to OH for the feed ratio of IPDI and castor oil should
be studied. Therefore, the CO-PUAs investigated were prepared with
the molar ratio of NCO to OH in the range of 1.5:1–3.0:1 (Table ). It can be seen
from Table that the
pencil hardness of materials obtained increased from 4 H to 9 H when
the molar ratio of NCO to OH increased from 1.5:1 to 2.0:1 because
of the increase of the cross-link density. From the appearance, the
viscosity of CO-PUAs increased continuously with the increase of the
molar ratio of NCO to OH. If the molar ratio of NCO to OH was higher
than 2.0:1, the CO-PUAs often crosslinked during the course of preparation.
Even if the CO-PUAs with the molar ratio of NCO to OH higher than
2.0:1 were prepared, they will be too viscous to be coated on the
substrates smoothly without air bubbles. Moreover, there is nearly
no change in the comprehensive performance for the materials prepared
from CO-PUAs with the molar ratio of NCO to OH being higher than 2.0:1,
and so the optimum molar ratio of NCO to OH is 2.0:1.
Table 3
Effect of the Chemical Structure of
CO-PUAs on the Properties of UV-Cured Materialsa
entry
name of CO-PUAs
molar ratio
of NCO to OH
gel content (%)
hardness
water absorption (wt %)
water contact angle (deg)
1
CO-UA-1
1.5:1
89.7
4H
1.1 ± 0.2
90.9 ± 2.0
2
CO-PUA-2
1.8:1
92.6
7H
0.8 ± 0.2
92.2 ± 2.0
3
CO-PUA-3
2.0:1
97.2
9H
0.3 ± 0.2
90.3 ± 1.8
4
CO-PUA-4
2.5:1
96.5
9H
0.4 ± 0.2
91.6 ± 1.5
5
CO-PUA-5
3.0:1
97.6
9H
0.4 ± 0.2
91.4 ± 2.0
Conditions: The
conditions were
the same as in Table .
Conditions: The
conditions were
the same as in Table .
Effect
of the Chemical Structure of HBPSHs
HBPSHs serve as a crosslinking
agent in the fabrication of UV-curable
materials, and the chemical structure of HBPSHs also plays an important
role in affecting the cross-link density and cross-link network of
UV-cured materials. To clarify how the chemical structure of HBPSHs
affects the performance of UV-cured materials, four HBPSHs were synthesized
with different α,β-dihydroxyl derivatives such as NPG,
butane-1,4-diol, diethylene glycol, and ethylene glycol, and the performances
of the materials prepared from them were discussed in detail.First, the effect of the chemical structure of HBPSHs on the material
property is summarized in Table . It can be seen from Table that the pencil hardness of the materials
is in the order of DLG-HBPSH < BD-HBPSH = ELG-HBPSH < NPG-HBPSH,
which is just the opposite order of the flexibility of diethylene
glycol, butane-1,4-diol, ethylene glycol, and NPG. So, it can be said
that the more rigid the units of α,β-dihydroxyl derivatives
are, the more hard the materials will be.
Table 4
Effect
of the Chemical Structure of
HBPSHs on the Properties of UV-Cured Materialsa
entrya
different
HBPSHs
gel content (%)
hardness
water absorption (wt %)
water contact angle (deg)
1
NPG-HBPSH
97.2
9H
0.3 ± 0.2
90.3 ± 1.8
2
BD-HBPSH
93.1
8H
1.1 ± 0.2
90.2 ± 2.0
3
DLG-HBPSH
92.5
6H
0.7 ± 0.2
87.4 ± 2.5
4
ELG-HBPSH
94.1
8H
0.9 ± 0.2
85.6 ± 2.5
Conditions: The
conditions were
the same as in Table .
Conditions: The
conditions were
the same as in Table .Second, the effect of
the chemical structure of HBPSHs on the thermal
stability of materials is shown in Figure . The thermal stability of these materials
is quite high because their Td5 is in the range of 240–269
°C. The molecular structure of HBPSHs had almost no effect on
the thermal stability of UV-cured materials. As reported previously,
the traditional PUAs will decompose severely over 200 °C.[31,32] Therefore, compared with traditional PUAs, the thermal stability
of UV-cured materials prepared is obviously improved.
Figure 5
TGA curves of materials
prepared with different HBPSHs.
TGA curves of materials
prepared with different HBPSHs.The chemical structure of HBPSHs will have a significant impact
on the mechanical performance of UV-cured materials because the molecular
chain length and steric hindrance of α,β-dihydroxyl derivatives
will affect the cross-link density and cross-link network; therefore,
the tensile test of UV-cured materials was carried out. As shown in Figure , the tensile strength
and elongation at break of these UV-cured materials were in the range
of 5.38–11.08 MPa and 84.9–146.9%, respectively. It
also can be seen that the tensile strength and elongation at break
of the material prepared with NPG-HBPSH were both the best among these
materials prepared. The tensile strength of the materials is in order
of DLG-HBPSH < BD-HBPSH < ELG-HBPSH < NPG-HBPSH, which is
also the opposite order of the molecular chain length and the flexibility
of diethylene glycol, butane-1,4-diol, ethylene glycol, and NPG. From
the results above, it can be said that the flexibility and the molecular
chain length of α,β-dihydroxyl derivatives will play an
important role in the mechanical performance of UV-cured materials.
The more rigid the units of α,β-dihydroxyl derivatives
used in the fabrication of HBPSHs are, the higher the mechanical strength
and pencil hardness of the UV-cured materials will be.
Figure 6
Tensile–strain
curves of UV-cured materials prepared with
different HBPSHs.
Tensile–strain
curves of UV-cured materials prepared with
different HBPSHs.
Coating
Performance of UV-Cured Materials
UV
Resistance Ability
UV resistance
ability is essential for coatings exposed to the outdoors for a long
time; therefore, the UV resistance ability of UV-cured materials was
studied by exposing them to a 365 nm UV box with a radiation intensity
of 10.6 mW·cm–2 at 60 °C. It can be seen
from Figure that
the transmittance of the materials is still above 96% even after being
exposed to UV for 60 min.
Figure 7
Transmittance of UV-cured material (entry 6
in Table ) exposed
to UV for different
times.
Transmittance of UV-cured material (entry 6
in Table ) exposed
to UV for different
times.As seen in Figure , the material exposed to UV for 10 min remained
colorless and transparent
just like a fresh one. The material started to turn slightly yellow
when it was exposed to UV for 20–30 min. The material did not
turn severely yellow until it was exposed to UV for 40 min. On exposure
to the same UV aging conditions, UV-cured silicone-modified PUA materials[2] and UV-cured castor oil-based PUAs[31] turned slightly yellow after 8–12 min
and 30 min, respectively. Compared with these UV-cured materials,
the castor oil-based UV-cured silicone-modified PUA materials in this
paper exhibit moderate UV resistance ability.
Figure 8
Photos of the UV-cured
material (entry 6 in Table ) exposed to UV for different times.
Photos of the UV-cured
material (entry 6 in Table ) exposed to UV for different times.
Adhesion Property
To investigate
the adhesion property of UV-cured materials on different substrates,
including aluminum plate, tinplate, wood, and glass slide, the material
sample of entry 6 in Table was studied by the cross-cut method, as shown in Figure . The adhesion property
of the material on the aluminum plate and tinplate was of grade 1
because the shedding area of the material on the aluminum plate and
tinplate was lower than 5%. The adhesion of the material to the wood
and glass slides was too good to be grade 0 that there was no shedding
area at all. So, it revealed that the material exhibits quite good
adhesion property to these substrates.
Figure 9
Photos for the adhesion
property of materials (entry 6 in Table ) measured by the
cross-cut method on different substrates.
Photos for the adhesion
property of materials (entry 6 in Table ) measured by the
cross-cut method on different substrates.Furthermore, the adhesion property of UV-cured materials prepared
with different molar ratios of acrylate to mercapto groups was measured
by the cross-cut method on a glass slide (Figure ). When the molar ratio of acrylate to mercapto
groups was 0.5:1–0.8:1, the adhesion property was of grade
2 because the shedding area was about 9%. When the molar ratios of
acrylate to mercapto groups increased from 1.0:1–1.5:1, the
adhesion property changed from grade 1 to grade 0, which means that
the higher molar ratios of acrylate to mercapto groups will be beneficial
to increase the adhesive force of the materials on glass slide due
to the increase of the cross-link density.
Figure 10
Photos for the adhesion
property of UV-cured materials prepared
with different molar ratios of acrylate to mercapto groups on a glass
slide.
Photos for the adhesion
property of UV-cured materials prepared
with different molar ratios of acrylate to mercapto groups on a glass
slide.
Corrosion
Resistance Property
To
study the corrosion resistance property of UV-cured materials prepared,
the tinplate coated with samples of entry 6 in Table was immersed in 3.5 wt % hydrochloric acid,
3.5 wt % NaCl, 3.5 wt % KOH, and deionized water separately at room
temperature for 7 days (Figure ). After being immersed for 7 days, the degree of the
materials on the tinplate turned white and brittle in the order of
NaCl < H2O < NaOH < HCl. Even so, the materials
still had good adhesion to the tinplate and maintained a good appearance
without cracking and pulverization. Therefore, it can be inferred
that the UV-cured materials can serve as a protective coating for
metals operated in acidic, high salt, or humid environments.
Figure 11
Corrosion
resistance property of materials in different media.
Corrosion
resistance property of materials in different media.
Conclusions
High
tensile strength UV-cured castor oil-based PUAs were prepared
by a UV-initiated thiol-ene click reaction of castor oil-based UV-curable
PUAs and HBPSHs. When HBPSHs were prepared with (3-mercaptopropyl)-trimethoxysilane
and neopentyl glycol according to the molar ratio of 1.7:1 and castor
oil-based PUAs were prepared with IPDI and castor oil according to
the molar ratio of 3:1, the tensile strength of UV-cured castor oil-based
silicone-modified PUAs prepared with them can reach 12.49 MPa. The
flexibility and the molecular chain length of α,β-dihydroxyl
derivatives will play an important role in the mechanical performance
of UV-cured materials, and it can be concluded that the more rigid
the units of α,β-dihydroxyl derivatives used in the fabrication
of HBPSHs are, the higher the mechanical strength and the pencil hardness
of the UV-cured materials will be. The UV-cured materials obtained
possess very high transmittance over 95% (400–800 nm), attributed
to the good miscibility of mercapto-containing HBPSHs and castor oil-based
PUAs. The UV-cured materials obtained also show a good UV resistance
property because they still remain colorless and transparent, just
like a fresh material even after being exposed to UV for 10 min.
Experimental Procedure
Materials
2-Hydroxy-2-methyl-1-phenyl
propanone (Irgacure 1173, 99.0%, AR) was purchased from Chitec Technology
Co., Ltd. (Shanghai, China). Castor oil, neopentyl glycol (NPG, AR),
and isophorone diisocyanate (IPDI, AR) were purchased from Beijing
HWRK Chem Co., Ltd. (Beijing, China). Dibutyltin dilaurate (DBTDL,
AR), ethylene glycol (AR), diethylene glycol (AR), butane-1,4-diol
(AR), and 2-hydroxypropyl methacrylate (AR) were bought from Sinopharm
Chemical Reagent Co., Ltd. (Shanghai, China). Acetone (AR) was supplied
by Shuangling Chemical Factory, (Hangzhou, China). (3-Mercaptopropyl)-trimethoxysilane
(MPTS, AR) was supplied by Beijing Hehuang Chemical Factory (Beijing,
China). Castor oil-based polyurethane acrylates (CO-PUAs) were prepared
by our group according to ref (31), as shown in Table S1.
Preparation of HBPSHs
Similar to
ref (7), HBPSHs shown
in Table were prepared
with different α,β-dihydroxyl derivatives, including NPG,
butane-1,4-diol, diethylene glycol, and ethylene glycol according
to the procedure in Scheme . Typically, taking the preparation of NPG-HBPSH, for example,
19.634 g of MPTS (0.1 mol) and 17.706 g of NPG (0.17 mol) were added
to a 50 mL three-necked bottle; thereafter, the reaction system was
heated from room temperature to 100 °C for 1 h and then from
100 to 160 °C slowly for about 4 h. Finally, the residue of raw
materials and byproducts were removed by distillation under vacuum
for about 0.5 h, and a transparent light yellow liquid of NPG-HBPSH
was prepared. The 1H-NMR spectra of these HBPSHs are shown
in Figure S1.
Table 5
HBPSHs Prepared with
Different α,β-Dihydroxyl
Derivatives
HBPSHs
trimethoxysilane
α,β-dihydroxyl derivatives
NPG-HBPSH
MPTS
NPG
BD-HBPSH
butane-1,4-diol
DLG-HBPSH
diethylene glycol
ELG-HBPSH
ethylene glycol
Scheme 1
Procedure for Fabrication
of HBPSHs
Preparation of UV-Cured
Materials
The fabrication procedure for UV-cured materials
is shown in Scheme . CO-PUAs, HBPSHs,
and UV initiator Irgacure 1173 were mixed for about 5 min and deposited
on glass slides. About 24 h later, the materials were cured by UV
(ZB1000, Changzhou Zibo Electron Technology Co., Ltd.; laser wavelength,
365 nm; radiation intensity, 10.6 mW·cm–2;
the distance of the slides to the light, 20 cm). The thicknesses of
films for transmittance measurement and mechanical experiments were
0.5 and 0.7 mm, respectively.
Scheme 2
Procedure for Preparation of UV-Cured
Materials
Characterization
1H-NMR
and 13C-NMR spectra were recorded on a Bruker AVANCE AV400
(400 MHz) spectrometer in CDCl3 with tetramethylsilane
(TMS) as the internal reference. Fourier transform infrared (FTIR)
spectroscopic analysis was performed on a Nicolet 700 spectrometer
(Nicolet Co., Ltd.) over the frequency range of 4000–650 cm–1. The gel content, transmittance, pencil hardness,
surface water contact angle, water absorption, adhesion properties,
tensile testing, and UV resistance property were measured as described
in refs (2) and (7). The cured samples were
washed with toluene by Soxhlet extraction at 150 °C for 4 h,
and then the gel content was calculated as a percentage of the residual
mass in the original mass of the cured coatings. Transmittance spectra
of coatings obtained (placed in a 10 mm thick quartz absorption cell)
were measured on a Unico UV-4802 UV/Vis spectrophotometer (Unico Instrument
Co., Ltd., Shanghai) in the range of 400–800 nm. The pencil
hardness of the cured samples was measured with a BGD-562 pencil hardness
meter (Zhenwei Testing Machinery Co., Ltd., Jiangdu, China) according
to GBT6739-2006. The water absorption was measured according to “Determination
of water absorption rate of insullac films” HGT 3856-2006.
The surface water contact angle was measured according to “Measurement
of water contact angle of plastic films”, GB/T 30693–2014,
on a KRUSS DSA30 water contact angle meter (KRÜSS, Germany).
The adhesion was measured with a BGD-502 paint film according to ISO
2409-2007 by the cross-cut test. The tensile test of the films (6
mm × 0.7 mm × 8 mm strips) scraped from the slides was carried
out according to GB/T 528-2009/ISO 37:2005 on a UH6503D electronic
tensile testing machine (Optimal Hung Measurement & Control Technology,
Shanghai) Co., Ltd. The load was 100 N at a loading rate of 60 mm/min.
UV resistance measurement of UV-cured materials was conducted in a
UV test chamber of 10.6 mW·cm–2. The thermal
stability of the samples was measured by thermogravimetric analysis
(TGA) using a TG 209C apparatus (NETZSCH-Gerätebau GmbH, Germany),
in which samples were heated from ambient temperature to 800 °C
at a rate of 10 °C min–1 in a nitrogen atmosphere.
The corrosion resistance property was determined by immersing the
tinplate coated with UV-cured materials in 3.5 wt % hydrochloric acid,
3.5 wt % NaCl, 3.5 wt % KOH, and deionized water separately at room
temperature according to ISO-2812-1-2017.
Authors: M Stanzione; M Oliviero; M Cocca; M E Errico; G Gentile; M Avella; M Lavorgna; G G Buonocore; L Verdolotti Journal: Carbohydr Polym Date: 2019-12-20 Impact factor: 9.381
Authors: Christopher L Frewin; Melanie Ecker; Alexandra Joshi-Imre; Jonathan Kamgue; Jeanneane Waddell; Vindhya Reddy Danda; Allison M Stiller; Walter E Voit; Joseph J Pancrazio Journal: Polymers (Basel) Date: 2019-05-17 Impact factor: 4.329