| Literature DB >> 35473954 |
Abstract
Failure mode and effects analysis (FMEA) is an effective model that identifies the potential risk in the management process. In FMEA, the priority of the failure mode is determined by the risk priority number. There is enormous uncertainty and ambiguity in the traditional FMEA because of the divergence between expert assessments. To address the uncertainty of expert assessments, this work proposes an improved method based on the belief divergence measure. This method uses the belief divergence measure to calculate the average divergence of expert assessments, which is regarded as the reciprocal of the average support of assessments. Then convert the relative support among different experts into the relative weight of the experts. In this way, we will obtain a result with higher reliability. Finally, two practical cases are used to verify the feasibility and effectiveness of this method. The method can be used effectively in practical applications.Entities:
Mesh:
Year: 2022 PMID: 35473954 PMCID: PMC9042825 DOI: 10.1038/s41598-022-10828-2
Source DB: PubMed Journal: Sci Rep ISSN: 2045-2322 Impact factor: 4.996
Classification of failure mode occurrence probability.
| Level | Possibility of failure | Probability range of occurrence |
|---|---|---|
| 10 | Extremely high | |
| 9 | Very high | 1/3 |
| 8 | Slightly high | 1/8 |
| 7 | High | 1/20 |
| 6 | Middle high | 1/80 |
| 5 | Middle | 1/400 |
| 4 | Relatively low | 1/2000 |
| 3 | Low | 1/15000 |
| 2 | Slightly low | 1/150000 |
| 1 | Hardly occurs | 1/1500000 |
Figure 1Flow chart of calculating RPN value with the proposed method.
The FMEA of the sheet steel production process in Guilan steel factory.
| NO. | Failure mode(FM) | Cause of failure(CF) |
|---|---|---|
| Non-acceptable formation | Non-conductive scrap | |
| Nipple thread pitted | Proper coverage not obtained | |
| Arc formation loss | Leakage of water, proper gripping loss | |
| Burn-out electrode | Cooler not working properly | |
| Breaking of house of pipe | Wearing of pipe due to use | |
| Problem in movement of arm | Severe leakage | |
| Refractory damage | Due to slag | |
| Formation of steam | Roof leak | |
| Refractory line damage | By hot gas | |
| Movement of roof stop | Jam of plunger in un loader valve |
The belief structure of the first failure mode.
| Experts | Occurrence(O) | Severity (S) | Detection(D) |
|---|---|---|---|
| Expert1 | m(1)=0.1 m(2)=0.2 m(3)=0.7 | m(1)=0.8 m(2)=0.1 m(3)=0.1 | m(1)=0.2 m(2)=0.5 m(3)=0.3 |
| Expert2 | m(2)=0.4 m(3)=0.6 | m(1)=0.7 m(3)=0.3 | m(1)=0.3 m(2)=0.4 m(3)=0.3 |
| Expert3 | m(1)=0.1 m(2)=0.4 m(3)=0.5 | m(1)=0.8 m(2)=0.2 | m(1)=0.2 m(2)=0.5 m(3)=0.3 |
The comprehensive value of risk factors of .
| O | S | D | |
|---|---|---|---|
| Expert1 | |||
| Expert2 | |||
| Expert3 |
The average divergence of risk factors in .
| O | S | D | |
|---|---|---|---|
| Expert1 | BJS( | BJS( | BJS( |
| Expert2 | BJS( | BJS( | BJS( |
| Expert3 | BJS( | BJS( | BJS( |
The support degree of risk factors in .
| O | S | D | |
|---|---|---|---|
| Expert1 | Sup( | Sup( | Sup( |
| Expert2 | Sup( | Sup( | Sup( |
| Expert3 | Sup( | Sup( | Sup( |
The support degree of risk factors in .
| O | S | D | |
|---|---|---|---|
| Expert1 | Wei( | Wei( | Wei( |
| Expert2 | Wei( | Wei( | Wei( |
| Expert3 | Wei( | Wei( | Wei( |
RPN values and the ranking result.
| Item | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| RPN | 0.2735 | 0.2094 | 0.2948 | 0.4895 | 0.1969 | 0.1969 | 0.3642 | 0.2948 | 0.1969 | 0.2503 |
| Rank | 5 | 7 | 3 | 1 | 8 | 9 | 2 | 4 | 10 | 6 |
Figure 2Ranking of failure modes with different methods.
Figure 3RPN values of Li and Chen’s method and the proposed method.
belief structure of the first failure mode in application two.
| Risk | Expert1 | Expert2 | Expert3 |
|---|---|---|---|
| O | m(3)=0.4 m(4)=0.6 | m(3)=0.9 m(4)=0.1 | m(3)=0.8 m(4)=0.2 |
| S | m(6)=0.1 m(7)=0.8 m(8)=0.1 | m(6)=0.1 m(7)=0.8 m(8)=0.1 | m(6)=0.1 m(7)=0.8 m(8)=0.1 |
| D | m(1)=0.1 m(2)=0.8 m(3)=0.1 | m(1)=0.1 m(2)=0.8 m(3)=0.1 | m(1)=0.1 m(2)=0.8 m(3)=0.1 |
The RPN values and ranking result.
| Item | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| RPN values | 1.6858 | 2.3881 | 1.1111 | 0.6293 | 0.1554 | 2.2222 | 0.7778 | 0.5896 | 2.8293 |
| ranking | 9 | 2 | 12 | 15 | 17 | 4 | 13 | 16 | 1 |
| Item | |||||||||
| RPN values | 2.2222 | 1.8519 | 2.0279 | 1.8370 | 2.2370 | 1.5280 | 0.6983 | 1.2224 | |
| ranking | 5 | 7 | 6 | 8 | 3 | 10 | 14 | 11 |
Figure 4Ranking of failure modes with different methods.
A comparison of RPN values.
| Item | Zhou et al.’s RPN | MVRPN | Improved MVRPN | GERPN | Proposed method |
|---|---|---|---|---|---|
| 46.4875 | 42.56 | 42.56 | 3.4910 | 1.6858 | |
| 64.7921 | 64.00 | 64.05 | 3.9994 | 2.3881 | |
| 30.0000 | 30.00 | 30.00 | 3.1069 | 1.1111 | |
| 17.5822 | 18.00 | 17.97 | 2.6205 | 0.6293 | |
| 3.6671 | 4.17 | 3.14 | 1.6095 | 0.1554 | |
| 60.0000 | 60.00 | 60.00 | 3.9143 | 2.2222 | |
| 21.0000 | 21.00 | 21.00 | 2.7586 | 0.7778 | |
| 16.2000 | 15.00 | 15.00 | 2.4660 | 0.5896 | |
| 70.5947 | 78.92 | 79.57 | 4.2881 | 2.8293 | |
| 60.0000 | 60.00 | 60.00 | 3.9143 | 2.2222 | |
| 50.0000 | 50.00 | 50.00 | 3.6836 | 1.8519 | |
| 53.8039 | 50.00 | 50.00 | 3.6836 | 2.0279 | |
| 49.3333 | 50.00 | 50.00 | 3.6836 | 1.8370 | |
| 60.6337 | 60.00 | 60.04 | 3.9143 | 2.2370 | |
| 41.9161 | 42.00 | 42.09 | 3.4756 | 1.5280 | |
| 21.2967 | 23.88 | 23.86 | 2.8794 | 0.6983 | |
| 31.2810 | 30.05 | 30.05 | 3.1089 | 1.2224 |