| Literature DB >> 35465449 |
Gabriel Consoni Zutin1, Gustavo Franco Barbosa1, Pedro Cabegi de Barros1, Eduardo Bizeli Tiburtino2, Frederico Leoni Franco Kawano3, Sidney Bruce Shiki1.
Abstract
The present paper provides an overview of the state-of-the-art research, outlining the applications of the Industry 4.0 (I4.0) technologies on the aircraft manufacturing sector and their maturity state based on the technology readiness level (TRL) scale. A literature review has been conducted for the identification, selection, and evaluation of the published research. A total of 57 papers extracted from the two most relevant scientific databases for the area (Web of Science and Scopus), from 2010 to March 2021, were analysed and summarized. The research, analysis, and evaluation of these papers has provided an outlook of how the aircraft manufacturing industry is inserted into the I4.0 context, based on a classification of the I4.0 technologies maturity for this industrial branch. Then, a survey was performed with 12 specialists from 5 different aircraft manufacturing companies aiming to report the practical point-of-view in this area. Thus, this paper highlights and discusses the gaps found in the literature related to the I4.0 technologies applied to aircraft manufacturing and their main useful implications not only from the academic point-of-view but also from competitive business aspects, providing recommendations for industrial managers, engineers, and stakeholders. Finally, this paper proposes new opportunities and challenges for future research.Entities:
Keywords: Aircraft manufacturing; Industry 4.0; Technology readiness level
Year: 2022 PMID: 35465449 PMCID: PMC9018963 DOI: 10.1007/s00170-022-08769-1
Source DB: PubMed Journal: Int J Adv Manuf Technol ISSN: 0268-3768 Impact factor: 3.563
Fig. 1I4.0, TRL, and aircraft manufacturing relationship: developed by the authors
Keywords used in this research
| Industry 4.0 keywords | TRL and aerospace keywords | |
|---|---|---|
| “Industr* 4.0” OR | ||
| “Big Data” OR | ||
| “Industr* 4.0” AND “Robots” OR | ||
| “Digital Manufacturing” AND “Robots” OR | ||
| “Digital Twin” OR | “TRL” | |
| “Industr* 4.0” AND “Simulation” OR | “Technology Readiness Level” | |
| “Digital Manufacturing” AND “Systems Integration” OR | AND | “Aerospace” |
| “Internet of Things” OR | “Aircraft Manufacturing” | |
| “Cyber Security” OR | ||
| “Additive Manufacturing” AND “Digital” OR | ||
| “Industr* 4.0” AND “Additive Manufacturing” OR | ||
| “Augmented Reality” OR | ||
| “Cloud Computing” | ||
| TRL keywords | Aerospace keywords | |
| “TRL” OR | AND | “Aircraft Manufacturing” |
| “Technology Readiness Level” |
Source: Developed by the authors
Details of inclusion and exclusion criteria
| Criteria type | Criteria | Code | Criteria detail |
|---|---|---|---|
| Exclusion | Search engines reason | SER | SER (1): The paper has a title and abstract in English, but does not have the full text |
| SER (2): The article does not come from an academic journal, that is, it originates from a book, a book section, or a conference proceeding | |||
| Not full text | NFT | The paper does not have available text to be assessed | |
| Time range | TRC | The article was not published within the defined time range: as of 2009 | |
| Non-related | NR | NR: The article does not relate aircraft manufacturing or its activities to the main technologies of Industry 4.0 adopted in this review | |
| Loosely related | LR | The article was loosely related aircraft manufacturing with Industry 4.0, that is, the article does not express discussion or results of the technologies application | |
| Inclusion | Partially related | PR | PR (1): The article generically addresses the subject of Industry 4.0, focusing on integration with one or a few elements of the aircraft manufacturing |
| PR (2): Integration of aircraft manufacturing with Industry 4.0 frames only one of several research objectives, or some extracts of the article | |||
| Closely related | CR | The research focus of a paper clearly and strictly addresses the integration of aircraft manufacturing with Industry 4.0 and its capabilities |
Source: Developed by the authors
Fig. 2PRISMA flowchart of the systematic review: developed by the authors
Maturity levels and classification criteria
Source: Developed by the authors
Fig. 3Number of mentioned papers per technology
Analysis of papers dealing with multiple I4.0 technologies
| I4.0 Technologies | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| AM | AR | Big Data | Cloud | IoT | Robots | Simulation | Sist. integration | ||
| Authors | Jia et al. [ | X | X | ||||||
| Wang et al. [ | X | X | X | ||||||
| Song et al. [ | X | X | |||||||
| Druout et al. [ | X | X | X | X | |||||
| Guo et al. [ | X | X | X | X | X | X | |||
| Guo et al. [ | X | X | X | X | |||||
| Ismail et al. [ | X | X | |||||||
| Korchagin et al. [ | X | X | X | X | X | ||||
| Luxenburger et al. [ | X | X | |||||||
| Tao and Qi [ | X | X | |||||||
| Liang et al. [ | X | X | X | X | |||||
| Miller et al. [ | X | X | |||||||
| Xin et al. [ | X | X | X | ||||||
| Zhang et al. [ | X | X | X | ||||||
| Total | 1 | 2 | 10 | 5 | 7 | 6 | 7 | 6 | |
Source: Developed by the authors
Fig. 4Evolution of papers publication along the years
Fig. 5Paper’s classification based on the maturity levels per technology
Classification of the literature according to the I4.0 technology employed/developed in the research and with respect to the TRL phase
Source: Developed by the authors
Fig. 6Specialists’ years of experience in the aircraft manufacturing sector
Fig. 7Readiness level of I4.0 technologies on aircraft manufacturing according to specialists
Fig. 8Comparison of perceived maturity in the aeronautical segment and in the area of expertise of the specialists
Summary of the results of the survey considering the mode of the perceived maturity
| I4.0 technology | Perceived maturity (overall) | Perceived maturity (area of expertise) |
|---|---|---|
| Additive manufacturing | Pre-production (58%) | Technology assessment proving (42%)/Pre-production (42%) |
| Augmented reality | Pre-production (50%) | Technology assessment proving (58%) |
| Autonomous robot | Production implementation (50%) | Technology assessment proving (42%) |
| Big Data | Pre-production (42%) | Pre-production (50%) |
| Cloud computing | Pre-production (33%) | Technology assessment proving (33%)/Production implementation (33%) |
| Cyber security | Pre-production (33%)/Production implementation (33%) | Pre-production (33%) |
| IoT | Technology assessment proving (42%) | Technology assessment proving (50%) |
| Simulation | Production implementation (83%) | Production implementation (67%) |
| System integration | Production implementation (58%) | Production implementation (50%) |