| Literature DB >> 35409150 |
Shuai Zhan1, Amy X Y Guo1, Shan Cecilia Cao1,2, Na Liu3.
Abstract
The evolution of nature created delicate structures and organisms. With the advancement of technology, especially the rise of additive manufacturing, bionics has gradually become a popular research field. Recently, researchers have concentrated on soft robotics, which can mimic the complex movements of animals by allowing continuous and often responsive local deformations. These properties give soft robots advantages in terms of integration and control with human tissue. The rise of additive manufacturing technologies and soft matters makes the fabrication of soft robots with complex functions such as bending, twisting, intricate 3D motion, grasping, and stretching possible. In this paper, the advantages and disadvantages of the additive manufacturing process, including fused deposition modeling, direct ink writing, inkjet printing, stereolithography, and selective laser sintering, are discussed. The applications of 3D printed soft matter in bionics, soft robotics, flexible electronics, and biomedical engineering are reviewed.Entities:
Keywords: additive manufacturing; biomedical engineering; bionics; flexible electronics; soft materials; soft robotics
Mesh:
Year: 2022 PMID: 35409150 PMCID: PMC8998766 DOI: 10.3390/ijms23073790
Source DB: PubMed Journal: Int J Mol Sci ISSN: 1422-0067 Impact factor: 5.923
Figure 13D printing method. Reproduced with permission from ref. [27]. Copyright 2018, John Wiley and Sons.
Comparison of different 3D printing methods.
| Methods | Resolution | Relative Build Speed ▲ | Raw Materials | Multi-Material |
|---|---|---|---|---|
| Fused deposition modelling | >100 μm [ | ▲ | thermoplastic polymers | ▲▲ |
| Direct ink writing | 1~100 μm [ | ▲ | Curable pseudoplastic polymer fluids | ▲▲▲ |
| Direct ink printing | >10 μm [ | ▲▲ | Low viscosity polymer fluids | ▲▲▲ |
| Stereolithography | >5 μm [ | ▲▲ | Photopolymers with low viscosity | ▲▲ |
| Selective laser sintering | >100 μm [ | ▲▲▲ | Thermoplastic polymers | ▲ |
Figure 2(a) Diffusion-inspired transport across synthetic liposome membranes by biological membranes. Reproduced with permission from ref. [53]. Copyright 2020, Springer Nature. (b) Self-grown multinetwork (MN) complex structures composed of Mobius shells, Kagome lattices, and octet lattices were fabricated by 3D printing. Reproduced with permission from ref. [54]. Copyright 2022, Elsevier. (c) Light-curable silicone inks have variable stiffness; multi-materials 3D printing with different stiffness in a single print with seamless combines can be obtained via precise programming. Reproduced with permission from ref. [55]. Copyright 2018, Springer Nature. (d) The left two columns are hydrogel–elastomer combined multi-material structures, and the right two columns are artificial cactus shapes. Reproduced with permission from ref. [56]. Copyright 1969, Elsevier.
Figure 3(a) Images of an interaction process between a ball and a soft robotic gripper comprised of SSAs. Reproduced with permission from ref. [57]. Copyright 2018, John Wiley and Sons. (b) Schematic diagram of the working mechanism; the left image shows the dual method of generating thrust, and the right image shows synchronized swimming. Reproduced with permission from ref. [59]. Copyright 2021, Elsevier. (c) EXPOG manufacturing process flow diagram. A fully functional frog robot is printed and assembled step by step. First, one half of the limb was printed with ultraflex filament, the second joint was used to place the muscle wires pre-soldered for connection, then the second half of the limb and flippers were printed of the same material, while the predecessor robot was printed with ABS filament, and finally all the parts were printed connected. Reproduced with permission from ref. [59]. Copyright 2021, Elsevier. (d) Schematic of the soft robotic finger. (e) The three-finger gripper for practical grasping. Reproduced with permission from ref. [58]. Copyright 2021, Elsevier.
Figure 4(a) Photograph of a printed PVC gel jellyfish actuator with 1000 V applied. Add the fluorescent dye Rhodamine B to the ink for visualization. Photos were taken in dark conditions and 365 nm UV light. Reproduced with permission from ref. [63]. Copyright 2021, American Chemical Society. (b) Voltage can change image transparency. When the applied voltage was increased from 0 V to 200 V, the image behind the PVC gel-based smart window changed from completely opaque to transparent. Reproduced with permission from ref. [63]. Copyright 2021, American Chemical Society. (c) Temperature distribution of the electrical DC-DC converter module (shown on the left) The middle image shows five points on the side of the actuator, spaced 2 mm apart. The image on the right shows real-time five-point motion tracking to estimate the position of the actuator at a specific time during the heating process. Reproduced with permission from ref. [64]. Copyright 2021, Elsevier. (d) Self-power LED when tapped by bare hand and a NBR-covered hand. Reproduced with permission from ref. [65]. Copyright 2021, Elsevier.
Figure 5(a) 3D architectures printed from the Gel/Alg/HA/PPV ink. Reproduced with permission from ref. [69]. Copyright 2022, Royal Society of Chemistry. (b) Experimental strategies for 3D bioprinting spinal cord tissue. Reproduced with permission from ref. [70]. Copyright 2018, John Wiley and Sons. (c) Printing of personalized hydrogels in support media. Reproduced with permission from ref. [71]. Copyright 2019, John Wiley and Sons. (d) Model design workflow and 3D-produced surgical plan prototype. Reproduced with permission from ref. [72]. Copyright 2020, Elsevier.
Summary of 3D printing applications.
| Application | Material | Method | Key Point | Advantage |
|---|---|---|---|---|
| Bio-inspired structure | 3D printable resin [ | Digital light processing 3D printing | Solvent-free elastomer composite system | Self-growing composites |
| Light-curable silicone inks [ | DIW | Alike plant systems and muscular hydrostats | Programmable | |
| TangoPlus [ | Object260 3D printer | Multi-material biphasic soft system | Does not require additional sources of energy | |
| Soft robots | Conductive ionogel and fugitive inks [ | DIW | Embedded 3D printing | Emulate the human somatosensory system |
| Multi-material [ | Objet350 3D printing | Built-in multifunctional sensor | Self-powered, flexible multifunctional sensor | |
| ABS, ultraflex [ | Custom-made multiheaded 3D printing system | Multilayer structural design | Synchronous swimming of frog | |
| Flexible electronics | PVC ink [ | DIW | Triggered by an electric field | A facile way to print PVC gel actuators |
| PLA [ | FDM-based 3D printer | A bilayer composite | Without any complicated control systems | |
| Silicone/carbon black 3D printing ink [ | Coaxial DIW 3D printing | Fully flexible single-electrode TENG | Convert biomechanical energy into electric energy | |
| Biomedical engineering | Phenylene vinylene and gelatin/alginate/hyaluronic acid ink [ | A commercial 3D printer | Ink design principle | Dual biofunctions of anti-infection and promoting soft tissue regeneration |
| Bio-inks [ | A 3D printer, equipped with extrusion-based print heads | Bio-inks originated from the same patient | Fully match any individual | |
| Polyamide, poly lactic acid [ | Selective laser sintering and fused filament fabrication | Viscoelasticity and hardness | Allow the different anatomical structures to be replicated |