| Literature DB >> 35269064 |
Bernard-Maxmillan Sim1, Sai-Hong Tang1, Moath Alrifaey1,2, Edwin-Nyon Tchan Jong3.
Abstract
Duplex stainless steel (DSS) has a reasonably high resistance to chloride stress corrosion cracking for offshore and marine applications. However, DSS weld overlay has not been successfully demonstrated due to some inherent problems in achieving pitting and crevice corrosion resistance. In this research work, isothermal heat treatments (350, 650 and 1050 °C) with and different cooling rates have been performed DMR249 Grade A by using shield metal arc welding (SMAW) with an E2209 electrode. Micrographs have shown two phase microstructures of the DSS weld metal, the amounts of austenite phase increased with increment of post-weld heat treatment (PWHT) temperatures. The dilution has maintained consistent values except solution annealing that has shown the disappearance of the heat affected zone in micrographs. The weld metal hardness values increased with PWHT temperatures and remained low at solid solution annealing temperatures. The major alloying elements (C, Mo, Cr, Ni, N, and Fe) were analyzed, as these elements can contribute to intermetallic phases. The results showed that C and Cr content slightly increased with PWHT except for solid solution annealing, Mo showed consistently low content due to dilution effects. Ni maintained higher content, although the heat-treated samples showed slight fluctuations. Nitrogen produced consistent values, as recommended to prevent critical involvement in nitride precipitation.Entities:
Keywords: chemical composition; dilution; duplex stainless steel; microstructure and microhardness; solidification
Year: 2022 PMID: 35269064 PMCID: PMC8911934 DOI: 10.3390/ma15051833
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.623
Chemical elements for base metal and consumable welding.
| Materials | Element of Alloy (wt.%) | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Cr | C | Mo | Ni | Mn | Ti | Nb | Cu | Si | N | |
| Electrode, E2209-16 @ 4 mm | 23.49 | 0.014 | 3.55 | 10.45 | 1.32 | 0.028 | 0.012 | 0.051 | 0.53 | 0.16 |
| Base Metal, DMR-249 Grade A | 0.30 | 0.110 | 0.05 | 1.05 | 1.65 | 0.06 | 0.05 | 0.30 | 0.40 | − |
Welding parameter for welding consumable.
| Filler | Range of Process Parameter | |||||
|---|---|---|---|---|---|---|
| Type | Dia. (mm) | Voltage/Current | Amperes (A) | Voltages (V) | Travel Speeds (cm/min) | Heat Inputs (KJ/cm) |
| E2209-16 | 4.0 | DC–RP | 120.0–125.0 | 22.0–25.0 | 13.0–14.5 | 12.2–12.9 |
Post weld heat treatment conditions.
| Sample ID | Temperatures and Cooling Methods |
|---|---|
| S1 | As-welded (without heat treatment) |
| S2 | at 350 °C with air cool |
| S3 | at 350 °C with water quench |
| S4 | at 350 °C with air cool |
| S5 | at 350 °C with water quench |
| S6 | at 350 °C with air cool and reheat at 1050 °C with water quench |
| S7 | at 350 °C with water quench and reheat at 1050 °C with water quench |
| S8 | at 650 °C with air cool and reheat at 1050 °C with water quench |
| S9 | at 650 °C with water quench and reheat at 1050 °C with water quench |
Figure 1Illustration of dilution of base metal and filler metal in fusion weld.
Prediction dilution for alloying elements in each weld layer.
| Weld Metal | Dilution | C | Ni | N | Mn | Cr | Mo | Si |
|---|---|---|---|---|---|---|---|---|
| 1st Layer | 30.0% | 0.044 | 7.62 | 0.14 | 1.42 | 16.47 | 2.49 | 0.49 |
| 2nd Layer | 30.0% | 0.026 | 9.60 | 0.17 | 1.35 | 21.32 | 3.22 | 0.52 |
Shows the solidification mode and microstructure of weld overlay.
| Specimen | Creq | Nieq | Creq/Nieq | Solidification Mode | Microstructure |
|---|---|---|---|---|---|
| 1 | 22.51 | 9.93 | 2.27 | Ferrite | A + F |
| 2 | 22.63 | 9.88 | 2.29 | Ferrite | A + F |
| 3 | 22.55 | 9.99 | 2.26 | Ferrite | A + F |
| 4 | 22.61 | 9.92 | 2.28 | Ferrite | A + F |
| 5 | 22.73 | 9.86 | 2.31 | Ferrite | A + F |
| 6 | 22.19 | 9.89 | 2.24 | Ferrite | A + F |
| 7 | 22.47 | 9.95 | 2.26 | Ferrite | A + F |
| 8 | 23.19 | 9.96 | 2.33 | Ferrite | A + F |
| 9 | 22.76 | 9.96 | 2.29 | Ferrite | A + F |
Figure 2The DSSs solidification modes in the ternary Fe-Cr-Ni Section.
Figure 3SEM Image of at fusion zone with three different heat treatments (Dark phase ferrite, white phase-austenite).
Figure 4Comparison of dilution with the effect of heat treatment processes.
Figure 5Chemical elements and ferrite counts for as-welded and heat treated samples.
Figure 6Micro-hardness test location at the cross-section.
Figure 7Comparison of macro-hardness in the cross-section area.