Rahul V G1, Jijo Wilson1, Lynda V Thomas1, Prabha D Nair1. 1. Division of Tissue Engineering and Regenerative Technologies, Biomedical Technology Wing, Sree Chitra Tirunal Institute for Medical Sciences and Technology, Poojapura, Thiruvananthapuram, 695012 Kerala, India.
Abstract
The advent of 3D printing technology has made remarkable progress in the field of tissue engineering. Yet, it has been challenging to reproduce the desired mechanical properties of certain tissues by 3D printing. This was majorly due to the lack of 3D printable materials possessing mechanical properties similar to the native tissue. In this study, we have synthesized four different ratios of poly(caprolactone-co-lactide (PLCL) and tested their 3D printing capabilities. The physicochemical properties of the material were characterized using Fourier-transform infrared (FTIR) spectroscopy, nuclear magnetic resonance (NMR) spectroscopy, gel permeation chromatography (GPC), and differential scanning calorimetry (DSC). Furthermore, the mechanical properties were assessed using the universal testing machine (UTM). The ratio with the higher lactide content was found to have better printability. Out of the different ratios assessed, a suitable ratio having the desired mechanical properties and printability was identified and 3D printed into a tracheal scaffold. Thus, PLCL can be a potential material for 3D printing of tissues like the trachea.
The advent of 3D printing technology has made remarkable progress in the field of tissue engineering. Yet, it has been challenging to reproduce the desired mechanical properties of certain tissues by 3D printing. This was majorly due to the lack of 3D printable materials possessing mechanical properties similar to the native tissue. In this study, we have synthesized four different ratios of poly(caprolactone-co-lactide (PLCL) and tested their 3D printing capabilities. The physicochemical properties of the material were characterized using Fourier-transform infrared (FTIR) spectroscopy, nuclear magnetic resonance (NMR) spectroscopy, gel permeation chromatography (GPC), and differential scanning calorimetry (DSC). Furthermore, the mechanical properties were assessed using the universal testing machine (UTM). The ratio with the higher lactide content was found to have better printability. Out of the different ratios assessed, a suitable ratio having the desired mechanical properties and printability was identified and 3D printed into a tracheal scaffold. Thus, PLCL can be a potential material for 3D printing of tissues like the trachea.
Disorders and damages affecting the trachea
often result in tracheal
stenosis. In such cases, the damaged part is surgically removed and
the remaining ends are joined by end-to-end anastomosis. However,
if the defective region is more than 6 cm long, this procedure is
not possible. It can be applied only in conditions where the damaged
part is less than 50% of the length of the total trachea.[1] Although defects more than 6 cm are being treated
now by stenting, it does not provide a permanent cure. Hence, there
were attempts to find a tissue substitute to replace the defective
tissue.[2] Autologous tissues like the aorta
and esophagus, which are expected to have low immune reaction and
better tissue integration, were used as a tracheal substitute. However,
these candidates were mechanically inferior to the native tracheal
cartilage and failed to provide the required mechanical strength for
the trachea.[3−5]In recent years, the focus has been on tissue
engineered tracheal
grafts that have comparable mechanical properties as those of the
native trachea. For decades, several fabrication methods have been
used to make the cylindrical constructs. Among them, electrospinning
is the most widely used technique because of its easiness to make
cylindrical scaffolds with nano fibrous morphology. However, it is
difficult to fabricate the cartilage ring structures by this method,
and hence, such scaffolds lack the mechanical stability that is imparted
by the ring structures. With the advent of 3D printing technology,
scaffolds for tracheal tissue regeneration having the desired shape
and features are being fabricated with precision and accuracy.[6] Depending on the tissue, different materials
are being used for 3D printing[7,8] Since the trachea is
flexible, 3D printing using rigid materials may cause mechanical mismatch
and subsequent graft failure. Polymeric materials having elastic properties
and printability are ideal for 3D printing tracheal constructs.[9]PLA (polylactic acid), PCL (polycaprolactone),
and PGA (polyglycolic
acid) are some of the commonly used FDA-approved implant materials.
PLA and PCL are widely being used for 3D printing applications.[10−12] There are many studies showing the 3D printing capabilities of both
the materials, which have been used for the fabrication of 3D printed
trachea and its in vivo implantation.[6,13,14] While PLA is brittle, PCL is an elastic polymer with
excellent load bearing properties.[15] PLA
can be considered as an ideal material for 3D printing intricate structures
because of its bridging capability, precision, and easy extrudability.
However, it is very brittle and the printed structure is not preferred
for load bearing applications.[16] Meanwhile,
PCL is an elastomeric polymer and has attractive mechanical properties,
but compared to PLA, PCL has limitations in printing intricate structures.[17] Even though there are many studies where PCL
has been used for the fabrication of 3D printed trachea, compared
to the native tissue, the material is stiff and lacks flexibility.[18] Hence, a material having 3D printability and
elastomeric nature is highly desirable for 3D printing tracheal scaffolds.
A copolymer of l-lactide (LA) and caprolactone (CL) is expected
to have the crystallinity of the lactide and elasticity of the caprolactone,
and its mechanical properties can be tuned by changing its monomeric
ratio. Here, four different ratios of the copolymer were synthesized
by ring opening polymerization, and the ratio having the suitable
mechanical property and 3D printability was identified.[19]
Results
Synthesis and Characterization
of Poly(caprolactone-co-lactide)
The PLCL
copolymers were synthesized
by ring opening polymerization at 140 °C 19 (Figure ). Copolymers were
synthesized in four different ratios of caprolactone and lactide.
The feed monomer ratios of lactide and caprolactone were 65:35, 70:30,
80:20, and 90:10. The reaction was performed in a nitrogen atmosphere
using stannous octoate as the catalyst for 24 h. Previous studies
have shown that the highest molecular weight and yield were obtained
at 140 °C using a comonomer/catalyst ratio of 2000:1.[20] It has also been reported that with the increase
in the time of reaction, the lactide content changes.[19] Hence, a change in material property is also expected.
Since the desired mechanical property was achieved at the above reported
conditions, we performed the synthesis as per the protocol set by
Garkhal et al. (2007).
Figure 1
Synthesis of poly(caprolactone-co-lactide)
by
ring opening polymerization.
Synthesis of poly(caprolactone-co-lactide)
by
ring opening polymerization.
FTIR Characterization of Poly(caprolactone-co-lactide)
The FTIR spectra of the different carbon compounds
present in the synthesized copolymer were analyzed at different wavelengths.
The peak at 1750 cm–1 corresponds to the carbonyl
stretching of lactide and caprolactone. The bands present in the 1000–1300
cm–1 region correspond to the ester group present,
and the band at 1184 cm–1 is attributed by the long
alkyl chain ester present in the polymer. The peaks at 2990 and 2945
cm–1 are attributed to the alkyl groups of lactide,
and the peak at 2860 cm–1 is attributed to the alkyl
group of caprolactone. The peak at 750 cm–1 corresponds
to the characteristic methylene group of caprolactone, which became
more prominent with an increase in the caprolactone ratio (Figure ).
Figure 2
FTIR spectrum of four
ratios of the synthesized PLCL copolymer.
FTIR spectrum of four
ratios of the synthesized PLCL copolymer.
Chemical Structure of the Synthesized Poly(caprolactone-co-lactide) Confirmed by NMR
The structure of the
synthesized copolymer was confirmed by proton nuclear magnetic resonance
spectra (Figure ).
The spectrum of PLCL showed peaks at 1.57 and 5.1 ppm that correspond
to the CH3 and CH moieties of lactide. The signal at 1.35–1.67
ppm corresponds to the alkyl groups of caprolactone. The signals around
2.3 and 4.03 ppm correspond to the α and ε methylene of
the caprolactone. The signals at 2.4, 4.1, and 5.0 ppm confirmed the
presence of CL–LA linkage and were present in all the ratios.
The peaks of lactide protons were prominent in the PLCL91 spectrum.
With the increase in the caprolactone ratio, the caprolactone peaks
started appearing at 2.3 and 4.03 ppm. The molar ratios of CL/LA present
in the PLCL copolymers were calculated by the integrated intensity
ratio of the peak at 5.1 ppm for the LA unit and 4.1 ppm for the CA
unit and were found to be similar to the feed molar ratio (Table ).
Figure 3
NMR spectroscopy based
confirmation of the poly(caprolactone-co-lactide)
structure. The characteristic peak shifts at
1.57 ppm (CH3, LA), 5.1 ppm (CH, LA), 1.3–1.6 ppm
(CH2CH2CH2, CL), 2.3 ppm (CH2 CO, CL), and 4.03 ppm (CH2 O, CL) and the LA–CL
junction at 2.4, 4.1, and 5 ppm.
Table 1
Summary of Physicochemical Properties
of the PLCL Copolymer
feed
mol. ratio
copolymer
composition
sample
LA %
CL %
LA %
CL %
Tm (°C)
Tg (°C)
Xc (%)
tensile
strength (MPa)
elongation at break (%)
MW
PLCL91
90
10
89
11
161
46
52.0
15.6
± 2
5.15 ± 0.9
15,8329
PLCL82
80
20
76.1
23.9
150
46
51.3
18.7 ± 3
7.6 ± 0.2
96,022
PLCL73
70
30
67
33
133
18
39.2
63.4 ± 3
99.8 ± 2
80,835
PLCL65
65
35
47.8
52.2
128
18
20.4
112.5
± 7
200.47 ± 9
34,335
NMR spectroscopy based
confirmation of the poly(caprolactone-co-lactide)
structure. The characteristic peak shifts at
1.57 ppm (CH3, LA), 5.1 ppm (CH, LA), 1.3–1.6 ppm
(CH2CH2CH2, CL), 2.3 ppm (CH2 CO, CL), and 4.03 ppm (CH2 O, CL) and the LA–CL
junction at 2.4, 4.1, and 5 ppm.
Differential Scanning Calorimetry
Showed That the Synthesized
Copolymers Are Random Copolymers
The melting points of all
the ratios of the synthesized PLCL were in between the melting points
of PLA and PCL as shown in Figure . Since all the synthesized copolymers have single
melting peaks, it confirms that the copolymer formed is a random copolymer.
The ratios PLCL91 and PLCL82 have a Tg value of 46 °C, whereas
the ratios PLCL73 and PLCL65 have a Tg value of 18 °C. Since
the ratios with less lactide content have Tg values less than the
room temperature, they exist in their amorphous state with low crystallinity,
which indicates that the ratios are elastomeric in nature. This may
be attributed to the increase in the methylene groups between the
ester moieties with the increase in the caprolactone monomer in the
feed ratios, which imparts more chain flexibility. All the ratios
showed a cold crystallization peak at around 80 °C. The cold
crystallization is observed when the polymer is mainly in an amorphous
yet crystallizable state. At Tg, the polymeric chain attains a certain
mobility; as the temperature is raised, the chains reorganize and
form crystals, which result in the exothermic peak in the heating
curve, and a further rise in the temperature causes the melting of
the polymer. In the case of PLCL, the presence of caprolactone increases
the chain mobility and results in the crystallization of the lactide
content on melting. The percentage crystallinity was found to increase
with the increase in the lactide content. There was a slight increase
in the melting point with the lactide content, and the intensity of
the melting peak was also found to be increasing with the increase
in the lactide content.
Figure 4
Differential scanning calorimetry of the four
different ratios
of the synthesized PLCL.
Differential scanning calorimetry of the four
different ratios
of the synthesized PLCL.
Thermal Stability of PLCL
Measured by TGA Analysis
Since FDM (fused deposition modeling)
based 3D printing involves
the melting of the polymer, the thermal stability of the synthesized
polymer is an important factor to study. Figure shows the TGA curves of four different ratios
of the synthesized PLCL; with the increase in the caprolactone content,
there is an evident increase in the degradation temperature (Table ). Hence, the addition
of caprolactone is found to increase the heat stability of the material.
Figure 5
Thermogravimetric
analysis (TGA) of four ratios of PLCL synthesized.
Table 2
Degradation Temperature of PLCL
sample
Td (°C)
PLCL91
339
PLCL82
346
PLCL73
342
PLCL65
351
Thermogravimetric
analysis (TGA) of four ratios of PLCL synthesized.
Water Contact Angle of the PLCL Shows an
Increase in Hydrophobicity
with a Corresponding Increase in Lactide Content
Since there
are more ester groups on the backbone of lactide than the caprolactone
where the ester group is between five methyl groups on the backbone
chain, the copolymers with more lactide groups are expected to be
more hydrophilic than the copolymers of lower lactide ratios. This
is confirmed by the water contact angle measurement of the copolymer
films where the copolymer PLCL65 showed a hydrophobic water contact
angle of 98.1°, PLCL73 showed a contact angle of 89.1°,
PLCL82 showed a contact angle of 78.3°, and PLCL91 showed a contact
angle of 75.6° (Figure ).
Figure 6
Water contact angle showing the hydrophilicity of the synthesized
copolymer (A) PLCL91, (B) PLCL82, (C) PLCL73, and (D) PLCL65.
Water contact angle showing the hydrophilicity of the synthesized
copolymer (A) PLCL91, (B) PLCL82, (C) PLCL73, and (D) PLCL65.
Mechanical Testing of PLCL by UTM
The mechanical properties
of the material change with the copolymerization reaction using different
monomer feed ratios. To probe the material properties in terms of
stiffness and elasticity ideally required for tracheal tissues, mechanical
testing of the synthesized polymers was performed and evaluated. Rectangular
films of 0.02 mm thickness made by solvent casting were stretched
apart in the UTM, and the stress strain graph was plotted. Figure shows the stress–strain
curve of the different ratios of the synthesized PLCL. The higher
ratios PLCL91 and PLCL82 represent a typical glassy behavior with
immediate failure after the yield point with higher crystallinity
as evidenced from the DSC thermograms, whereas PLCL65 and PLCL73,
due to their increased caprolactone content, showed an elastic behavior
with an elongation at break of 200.47 ± 9 and 99.8 ± 2%
and tensile strength of 63.4 ± 3 and 112.5 ± 7, respectively,
showing that the synthesized material is mechanically superior to
the native rabbit trachea.[21] Since the
higher ratios were brittle and less elastic, PLCL65 and PLCL73 were
chosen for our further 3D printing studies.
Figure 7
Stress–strain
curve of the synthesized PLCL.
Stress–strain
curve of the synthesized PLCL.
Cytotoxicity of the Material Tested by Live Dead Staining
Live/dead staining was used to evaluate the viability of the cells
seeded on the PLCL. The live cells stained with calcein showed green
fluorescence, and the dead cells stained with EtBr showed red fluorescence.
In Figure , the cells
have a round shape in the PLCL65 ratio, which has a higher caprolactone
content. There were negligible or no cells with a fibroblastic morphology
seen due to the higher hydrophobicity of the PLCL65 ratio, whereas
the number of cells with fibroblastic morphology was found to be increasing
with the increase in the lactide content. In PLCL73 few cells with
the fibroblastic morphology were observed. However, in PLCL82 and
PLCL91 more cells with fibroblastic morphology can be seen, which
is due to the increase in the hydrophilicity of the material. All
the ratios showed little or negligible dead cells after 2 days of
the culture.
Figure 8
Live/dead staining of L929 cells cultured on the different
ratios
of PLCL: (A) PLCL65, (B) PLCL73, (C) PLCL82, and (D) PLCL91.
Live/dead staining of L929 cells cultured on the different
ratios
of PLCL: (A) PLCL65, (B) PLCL73, (C) PLCL82, and (D) PLCL91.
Cell Proliferation Analysis by MTT Assay
The proliferation
of L929 cells on all the ratios of the PLCL material extract was evaluated
by the MTT assay. Figure shows that all the four ratios of the PLCL showed comparable
cell proliferation as that of the tissue culture plate in the MTT
assay of 1, 7, and 14 days of extract. The percentage cell viability
of PLCL91, PLCL82, PLCL73, and PLCL65 on the extract of day 1 was
93 ± 7, 97 ± 4, 93 ± 3, and 92 ± .5%, respectively,
and that of 7 days was 89 ± 5, 94 ± 4, 90 ± 3, and
84 ± 3%. The 14 day extract showed 90.3 ± 2, 92 ± 3,
86 ± 4, and 85.8 ± 2% cell viability, respectively. Even
though there was a difference in the percentage cell viability between
different ratios of PLCL and the tissue culture plate, it was not
significant (p > 0.05). Hence, the in vitro cytotoxic
studies showed that all the ratios of PLCL do not have any cytotoxic
effect up to 14 days of incubation and are capable of supporting the
growth of the cells.
Figure 9
MTT assay of different ratios of PLCL and the tissue culture
plate
showing comparable cell proliferation.
MTT assay of different ratios of PLCL and the tissue culture
plate
showing comparable cell proliferation.
Standardization of 3D Printing Parameters of PLCL
The
print speed, nozzle temperature, and pressure are the key factors
that decide the precision and accuracy of the printed structure. These
parameters have been standardized by using previously reported methods.[22] The appropriate ratio for our application was
identified based on these results. Since the higher ratios PLCL91
and PLCL82 were found to be brittle (Figure ), we used elastomeric ratios PLCL73 and
PLCL65 for the 3D printing studies. Both of these ratios were found
to be elastomeric and suitable for our application.The print
speed, nozzle temperature, and pressure of PLCL65 and PLCL73 were
identified by the line drawing method. Lines were drawn at different
speeds, temperatures, and pressures, and the values at which the line
produced similar width as that of the nozzle diameter were chosen
for further 3D printing experiments. Figure A,B shows the standardization of speed of
PLCL65 by the line drawing method; the lines were drawn at 6–10
mm/s. As the speed increased, the width of the line decreased. A speed
of 9 mm/s produced a width of about 850 μm, which is the same
as the nozzle diameter. For pressure, a speed of 9 mm/s was used and
the width increased with the increase in the pressure from 3 to 7
psi. At 3 psi, the extrusion was too slow and produced dotted lines;
there was no extrusion at pressures below 3 psi. A pressure of 5 psi
produced a line width of 850 mm (Figure C,D). The temperature was standardized at
a speed of 9 mm/s and pressure of 5 psi. The line width increased
in the range from 850 to 1300 μm with the increase in the temperature
from 130 to 145 °C. A temperature of 130 °C produced a line
width of 850 μm (Figure E,F). The printing parameters for the PLCL73 ratio
were also standardized similarly, and the values of speed, pressure,
and temperature were found to be 0.5 mm/s, 80 psi, and 140 °C,
respectively (Figure ). In the case of PLCL73, the molecular weight was high compared
to PLCL65, which has increased the melt viscosity index of PLCL73.
This was evident while extruding the polymer out of the nozzle. PLCL65
was extruding easily compared to PLCL73. Hence, the print pressure
and print temperature required for the PLCL65 ratio were very low
compared to the PLCL73 ratio. However, the print accuracy of PLCL73
was much better when compared to the PLCL65 ratio and was further
subjected to printability testing to ascertain the print quality.
Figure 10
Standardization
of printing parameters of PLCL65 by the line drawing
method. (A, B) Speed, (C, D) pressure, and (E, F) temperature.
Figure 11
Standardization of printing parameters of PLCL73. (A,
B) Speed,
(C, D) pressure, and (E, F) temperature.
Standardization
of printing parameters of PLCL65 by the line drawing
method. (A, B) Speed, (C, D) pressure, and (E, F) temperature.Standardization of printing parameters of PLCL73. (A,
B) Speed,
(C, D) pressure, and (E, F) temperature.The printability of the materials was evaluated by using the grid
method described in the previous studies. Even though this has been
used only for the gel systems, since it involves the transition of
molten polymer from the liquid state to the solid state, the same
method can be used for the evaluation of the polymers used in FDM
printers as well. If the extruded polymer has a lower curing time
and solidifies shortly after the extrusion, it will produce a print
with constant dimensions. This improves the print precision and would
produce regular grid structures with perfect squares. If the polymer
still has flowability, the upper and lower layers would fuse and produce
irregular grids or squares with round corners and form circle-like
structures. The printability of the materials can be evaluated by
how close the structure is to a perfect square; this is defined by eq .Although PLCL65
is more elastic than PLCL73 when subjected to mechanical
tensile pull, the material takes more time to cure after extrusion,
which affects the printability of the material. This was evident from
the higher printability value of 1.24 for PLCL65 (Figure A). Meanwhile, PLCL73 was
found to have a printability of 1.012, which shows that the print
quality was maintained as the Pr value of PLCL73 was close to 1, which
was also evident in the almost perfect squares printed in the grid
(Figure B).
Figure 12
Printability
evaluation of (A) PLCL65 and (B) PLCL73 by the grid
method.
Printability
evaluation of (A) PLCL65 and (B) PLCL73 by the grid
method.
Filament Collapse Test
The shape fidelity and bridging
capacity play a major role in 3D printing complex structures. The
shape fidelity and bridging capacity of PLCL65 and PLCL73 were measured
by printing the material over gaps of size 5, 10, 15, and 20 mm and
measuring the area under the filament. Since PLCL65 is inferior to
PLCL73 in terms of print fidelity, the printed filament started bending
even from the 10 mm gap and failed to connect the 20 mm gap (Figure A). The presence
of a higher lactide content improved the print fidelity of PLCL73;
this was evident in Figure B. Compared to PLCL65, PLCL73 had more collapse area factor
(Cf) (Figure C), and the material formed a stable bridge
at the 20 mm gap. Even though PLCL65 was more elastic, it was lacking
printability. The PLCL75 ratio was found to be elastic and showed
good printability. Hence, the PLCL75 ratio was found to be the appropriate
ratio for our 3D printing application.
Figure 13
Filament collapse test
of (A) PLCL65 and (B) PLCL73. (C) PLCL73
showing better stability than PLCL65.
Filament collapse test
of (A) PLCL65 and (B) PLCL73. (C) PLCL73
showing better stability than PLCL65.
3D Printing of PLCL73 into the Trachea
A tracheal scaffold
having shape and dimensions similar to the native rabbit trachea was
designed using the fusion360 software (Design registration no: 323114-001).
The total length of the scaffold is 3.5 cm, and it has an inner diameter
of 5 mm. The structure has two suturing rings of 2 mm length on both
ends of the scaffold. Along the length, the structure has ″C″
shaped rings of 1 mm width, which are placed 2 mm apart, and there
are connecting ribs of 1 mm width connecting the inner and outer cylinders.
The present structure (Figure ) is designed for the generation of a biphasic tracheal
construct, where a hydrogel with cells can be used to fill the gap
between the two cylinders. The cylindrical structure discussed in
this study was printed using PLCL73 at 140 °C at a speed of 0.5
mm/s and pressure of 80 psi using a 20 gauge nozzle. Good printability
and accuracy in shape features were obtained on printing with PLCL73,
which proved that the PLCL with a monomer feed ratio of 7:3 was ideal
for printing applications (Figure ). Moreover, the elasticity and mechanical stability
in addition to the cytocompatibility imparted by the polymer were
much superior to the commonly used PCL ink on 3D printing and hence
could find potential applications in 3D printing of tracheal constructs
and other medical implants and constructs.
Figure 14
CAD-based design of
the tracheal scaffold.
Figure 15
Images of the 3D printed
PLCL tracheal scaffold of PLCL73.
CAD-based design of
the tracheal scaffold.Images of the 3D printed
PLCL tracheal scaffold of PLCL73.
Discussion
Despite the advances in tissue engineering technologies,
a clinically
reliable tissue engineered trachea is yet to make a mark in translational
medicine. Several recent attempts have been made towards repairing
the tracheal defect using 3D printed tracheal constructs.[23] Most of these studies used biocompatible materials
for 3D printing. However, their mechanical properties were not comparable
with the native trachea.The advent of 3D printing technology
has opened various possibilities
in the field of tissue engineering. Many of the grafts require personalized
design and dimensions depending on the size and shape of the defect.[24] 3D printing helps to automate the whole process
of tissue construction by printing the polymer along with the desired
cells and growth factors into a predefined size and shape.[25] This work shows the potential of the PLCL copolymer,
which has proven biocompatibility, desired mechanical properties,
and degradation rate, to be used as a 3D printable material for printing
intricate structures.[26]Repairing
long segmental tracheal defects is a challenging procedure
for clinicians. Presently, it is done by transplanting donor organs.
Apart from the difficulty in getting the donor, mechanical failure
and inflammatory response are some of the major complications associated
with the transplantation. In many cases, the grafts were later reinforced
with a stent to allow them to remain open.[27]In this study, we have designed an open structure having closely
placed pores that will allow easy diffusion of nutrients and improve
the vasculature throughout the graft. Since the material is elastomeric
having comparable mechanical properties as those of the native trachea,
the graft is expected to prevent complications associated with mechanical
mismatch. There are many studies showing the biocompatibility of PLCL.
Since it is a copolymer of caprolactone and lactide, they degrade
to give non-toxic byproducts caproic acid and lactic acid, respectively,
which are easily excreted from the body or resorbed through the metabolic
pathways.[28]The construct can be
implanted orthotopically in a primary site
like the peritoneal cavity or forearm. The construct is expected to
integrate with the tissue and form the vasculature and fibrotic tissue.
This implant can then be retrieved and grafted to the defective tracheal
site, which might improve the chances of the graft survival.[2]
Conclusions
We have explored the
potential of poly(lactide-co-caprolactone) as a 3D
printable biomaterial and found that the synthesized
PLCL73 ratio has the desired mechanical properties required for a
tracheal scaffold. We were successful in designing and 3D printing
an open structure tracheal scaffold using the aforementioned PLCL
ratio. The material and the design need to be evaluated as a scaffold
for tracheal replacement therapy. This is an initial study to evaluate
the ideal copolymer system for 3D printing of tracheal tissue, and
further in vivo studies to prove the efficacy and safety of the construct
need to be performed.
Methods
Synthesis of Poly(caprolactone-co-lactide)
The ring opening polymerization technique
was used for the synthesis
of the PLCL polymer. Predetermined amounts of l-lactide and
caprolactone were added to a clean round-bottom flask. The flask was
purged with nitrogen for 30 min. Stannous octoate was added at a comonomer/catalyst
ratio of 2000:1. The reaction was performed at 140 °C for 24
h. The product was dissolved in chloroform and precipitated in excess
methanol to remove the unreacted reactants. The product was then dried
at 45 °C.
FTIR Analysis
FT-IR spectra were
recorded using a Bruker
(ALPHA II) instrument in ATR mode having a zinc selenide crystal.
The dried samples in pellet form were used, and a total of 25 scans
were taken to acquire the spectrum. The infrared spectrum of the individual
samples was recorded in the spectral range of 3500 to 500 cm–1 at 4 cm–1 resolution.
Analysis of Thermal Properties
TGA was performed using
a TGA analyzer (TA Instruments, SDT 2920). The samples were heated
up to 700 °C at a heating rate of 10 °C/min. The temperature
at which 50% of the sample degraded was taken as the degradation temperature
(Td). DSC analysis was performed using a Perkin Elmer DSC instrument
calibrated with indium standards. Samples (5–10 mg) were cooled
at −60 °C and heated to 250 °C at a heating rate
of 10 °C/min under a nitrogen atmosphere. The percentage crystallinity
was calculated using the following formula:where Xc is the degree of crystallization,
ΔHm1 is the enthalphy of melting,
ΔHm0 is the enthalpy
of melting of the pure material, and ΔHc is the enthalpy of crystallization and where ΔHm0 is 106 (J g–1 of PLLA).
Proton Nuclear Magnetic
Resonance Spectroscopy
The
H1 NMR spectra of the samples were recorded using the Bruker
instrument at 300 MHz of nuclear frequency. Samples (5–10 mg)
were solubilized in CDCl3. The molar ratio of the copolymer
was calculated by using the following formula:
Mechanical Testing
Mechanical testing
of the samples
was done using an Instron UTM (Universal Testing Machine) at room
temperature. For performing this experiment, all four ratios of the
synthesized PLCL were dissolved in chloroform and solvent casted into
film strips of 12 mm width, 60 mm length, and 0.02 mm thickness. The
samples were loaded on the instrument, and the experiment was conducted
at a crosshead speed of 5 mm/min using a load cell of 10 N.
Live/Dead
Staining
L929 fibroblast cells were trypsinized,
seeded onto the PLCL scaffold, and incubated for 1.5 h to enable cell
attachment, and then DMEM with 10% FBS media was added and cultured
for 2 days. After 2 days, the scaffold was retrieved, washed in PBS,
and stained with the calcein/EtBr (ethidium bromide, Thermofisher)
stain prepared in PBS as per the manufacturer’s protocol. After
the staining, the samples were washed in PBS and fluorescence was
observed under a fluorescence microscope (Olympus).
MTT Assay
The material in 1 mL of media was incubated
at 37 °C for 1, 7, and 14 days, and the extract was collected
and treated with L929 cells for 24 h. The media were removed, and
the MTT solution prepared in PBS was added to the samples and incubated
for 3 h. DMSO was added and mixed well to solubilize the formazan
crystal. The absorbance was measured at 590 nm, and MTT prepared in
PBS and DMSO was taken as the blank.
Scaffold Design and 3D
Printing
The scaffold was designed
using the fusion360 software. The design was similar to a native rabbit
trachea, having 5 mm internal diameter and 3.5 cm length. The printing
was done using a 20 gauge nozzle at a temperature of 140 °C,
pressure of 80 psi, and speed of 0.5 mm/s. The dimensions of the structures
were measured using a stereomicroscope and the ImageJ software. The
evaluation of printability, standardization of printing parameters,
and print fidelity were done as per the previously reported methods.[29] The printability was calculated using the following
equation:where Pr
is the printability, C is the circularity, L is the perimeter
of the square, and A is the area of the square.The collapse area factor (Cf), which
is the percentage of the area under the filament with respect to the
theoretical area, was calculated using the following equation:where Aac is the calculated
area under
the filament and Atc is the theoretical area between the pillars
(Figure A).
Statistical
Analysis
The data are expressed as mean
± standard deviation. The statistical comparison between the
groups was done by one-way ANOVA followed by the Kruskal–Wallis
post hoc test.
Authors: Shailly H Jariwala; Gregory S Lewis; Zachary J Bushman; James H Adair; Henry J Donahue Journal: 3D Print Addit Manuf Date: 2015-06-01 Impact factor: 5.449
Authors: R Kato; K Eguchi; Y Izumi; T Kakizaki; N Hangai; M Sawafuji; T Yamamoto; M Kawamura; K Kikuchi; K Kobayashi Journal: Surg Today Date: 1995 Impact factor: 2.549
Authors: Soo Yeon Jung; Sang Jin Lee; Ha Yeong Kim; Hae Sang Park; Zhan Wang; Hyun Jun Kim; James J Yoo; Sung Min Chung; Han Su Kim Journal: Biofabrication Date: 2016-10-27 Impact factor: 9.954
Authors: Arnaud Bruyas; Frank Lou; Alexander M Stahl; Michael Gardner; William Maloney; Stuart Goodman; Yunzhi Peter Yang Journal: J Mater Res Date: 2018-07-27 Impact factor: 3.089
Authors: Marianna O C Maia-Pinto; Ana Carolina B Brochado; Bruna Nunes Teixeira; Suelen C Sartoretto; Marcelo J Uzeda; Adriana T N N Alves; Gutemberg G Alves; Mônica D Calasans-Maia; Rossana M S M Thiré Journal: Polymers (Basel) Date: 2020-12-27 Impact factor: 4.329