When in contact with oxidizing media, UO2 pellets used as nuclear fuel may transform into U4O9, U3O7, and U3O8. The latter starts forming by stress-induced phase transformation only upon cracking of the pristine U3O7 and is associated with a 36% volumetric expansion with respect to the initial UO2. This may pose a safety issue for spent nuclear fuel (SNF) management as it could imply a confinement failure and hence dispersion of radionuclides within the environment. In this work, UO2 with different grain sizes (representative of the grain size in different radial positions in the SNF) was oxidized in air at 300 °C, and the oxidation mechanisms were investigated using in situ synchrotron X-ray diffraction. The formation of U3O8 was detected only in UO2 pellets with larger grains (3.08 ± 0.06 μm and 478 ± 17 nm), while U3O8 did not develop in sintered UO2 with a grain size of 163 ± 9 nm. This result shows that, in dense materials, a sufficiently fine microstructure inhibits both the cracking of U3O7 and the subsequent formation of U3O8. Hence, the nanostructure prevents the material from undergoing significant volumetric expansion. Considering that the peripheral region of SNF is constituted by the high burnup structure, characterized by 100-300 nm-sized grains and micrometric porosity, these findings are relevant for a better understanding of the spent nuclear fuel behavior and hence for the safety of the nuclear waste storage.
When in contact with oxidizing media, UO2 pellets used as nuclear fuel may transform into U4O9, U3O7, and U3O8. The latter starts forming by stress-induced phase transformation only upon cracking of the pristine U3O7 and is associated with a 36% volumetric expansion with respect to the initial UO2. This may pose a safety issue for spent nuclear fuel (SNF) management as it could imply a confinement failure and hence dispersion of radionuclides within the environment. In this work, UO2 with different grain sizes (representative of the grain size in different radial positions in the SNF) was oxidized in air at 300 °C, and the oxidation mechanisms were investigated using in situ synchrotron X-ray diffraction. The formation of U3O8 was detected only in UO2 pellets with larger grains (3.08 ± 0.06 μm and 478 ± 17 nm), while U3O8 did not develop in sintered UO2 with a grain size of 163 ± 9 nm. This result shows that, in dense materials, a sufficiently fine microstructure inhibits both the cracking of U3O7 and the subsequent formation of U3O8. Hence, the nanostructure prevents the material from undergoing significant volumetric expansion. Considering that the peripheral region of SNF is constituted by the high burnup structure, characterized by 100-300 nm-sized grains and micrometric porosity, these findings are relevant for a better understanding of the spent nuclear fuel behavior and hence for the safety of the nuclear waste storage.
Currently,
the solution favored by most countries worldwide for
the direct disposal of their spent nuclear fuel (SNF) is the deep
geological repository.[1] Before this final
solution, SNF is temporarily stored under wet or dry storage conditions,
while decay heat gradually decreases to acceptable levels. In order
to assess its safety and validate this option, a deep understanding
of the long-term behavior of the whole system (SNF and its container)
is required. In the case of a leakage in the container during dry
interim storage, the SNF would come in contact with the external environment
(i.e., air). This would lead to the formation of an oxidized layer
on the SNF surface, potentially detrimental for the system integrity,
enhancing the material degradation and eventually resulting in the
release of radionuclides. Under oxidizing conditions, UO2 transforms into the more thermodynamically stable U3O8, involving a 36% volume expansion that leads to stress generation
on the cladding as well as fuel degradation.[2] Moreover, the solubility of U(V) and U(VI) in aqueous media is higher
than that of U(IV), resulting in a faster dispersion of the nuclear
waste residuals in the environment at a later stage if groundwater
manages to come in contact with the oxidized SNF.[3] Understanding the SNF oxidative degradation mechanism is
therefore fundamental for the evaluation of the safety of its repository
conditions.[4]The oxidation of UO2 in different forms (powder, sintered,
single crystal) and under different conditions (temperature, oxygen
partial pressure, radiation field) has been studied for over 50 years,
but some aspects still remain unclear.[5] At temperatures representative of dry storage conditions (about
300 °C), the oxidation of UO2 to U3O8 proceeds following the reaction UO2 → U4O9 → β-U3O7 →
U3O8.[6−9] At high temperatures, UO2 has a broad
hyperstoichiometric domain (UO2+, with x increasing with temperature up to 0.24), where oxygen
is included in the lattice and the cell gradually shrinks.[10,11] As the oxidation continues beyond the solubility limit of oxygen
in UO2, U4O9 starts forming. The
formula U4O9 (or U4O9–) is actually a simplification of the real structural
formula U256O572 (stoichiometry 2.234 instead
of 2.25) that describes a superstructure in which excess oxygen defects
are organized in cuboctahedral clusters, whose periodicity defines
the superstructure itself.[12,13] The fluorite-related
U4O9 superstructure is characterized by a cubic
cell (I4̅3d) with four-fold
lattice dimensions with respect to the original UO2(+ (aU = 4aUO). Further oxidation introduces more oxygen cuboctahedra and
induces an anisotropic distortion in the structure, leading to the
formation of tetragonal U3O7 (a/c > 1),[12−15] in a similar way to what happens in other fluorite-related
anion-excess superstructures such as Ca2YbO7.[16]At temperatures around 200–300
°C, the first stage,
with the formation of U4O9 and U3O7, is characterized by a pseudoparabolic weight gain
curve, typical of a diffusion-controlled process.[17] The transformation of U3O7 into orthorhombic
U3O8 is instead accompanied by a sigmoidal weight
gain curve, related to a combination of a nucleation and growth mechanism[18] and macrocracking,[19] whose relative contribution is determined by factors such as temperature
and sample characteristics (for example, the crystallite domain size).
In particular, cracks start appearing after a certain incubation time,
necessary to form a layer of U3O7 thick enough
to generate sufficient stress due to the lattice parameter mismatch
at the interface with the pristine UO2.[19−21]However,
SNF is an extremely complex system that differs substantially
from pure unirradiated UO2, with notably the presence of
minor actinides and fission products, nonuniformly distributed in
the UO2 matrix, as well as microstructural gradients.[22] During reactor operation, the high burnup structure
(HBS) starts to form at the rim of the fuel pellets, characterized
by the restructuring of the initial 10–15 μm grains into
100–300 nm ones (in the order of 105 new grains
for each original one), surrounding micrometric pores.[23−25]Studies performed on powders showed that particles under a
certain
size (200 nm) did not develop U3O8 while being
oxidized under air.[26,27] Similar oxidation studies were
performed also on sintered UO2 pellets,[19] but never focused on the impact of the grain size on the
oxidation behavior. As the grain size characteristic of the HBS also
falls below the critical thickness of the U3O7 for cracking (0.4 μm),[19] this work
aims to investigate potential differences in the oxidation behavior
of HBS with respect to the bulk of the fuel. Due to its chemical and
microstructural inhomogeneity and its high radioactivity, the study
of the oxidation of real HBS is extremely complex. A solution consists
of using dedicated materials that have been designed in a way to decouple
the effects of grain size, porosity, chemical composition, and self-irradiation
on the oxidation of the HBS.The microstructural aspect, and
especially the grain size effect,
has not been extensively explored yet, but the development of field-assisted
sintering techniques (FASTs) such as spark plasma sintering (SPS)
introduced new possibilities for nuclear ceramics processing.[28−31] By controlling the processing parameters, densification can be achieved
while strongly limiting coarsening, leading to the production of dense
UO2,[32−35] UO2+,[36,37] and ThO2[38] of grain size comparable to
that of the HBS.In this work, high-temperature synchrotron
radiation X-ray diffraction
(HT-SRXRD) and X-ray adsorption near edge structure (XANES) were used
to follow the isothermal oxidation of sintered UO2 samples
of different grain sizes. The samples were prepared by applying three
different SPS treatments to UO2+ nanopowders
produced by hydrothermal decomposition of U(IV) oxalate, obtaining
three different final microstructures, one of which with grain size
in the range of HBS.[35] All samples were
characterized by means of conventional X-ray diffraction (XRD) and
scanning electron microscopy (SEM) at the Joint Research Centre (Karlsruhe,
Germany) before the oxidation test, which was performed at the European
Synchrotron Radiation Facility in Grenoble (France). Remarkably, U3O8 was detected in the samples having larger grain
sizes (3.08 ± 0.06 μm and 478 ± 17 nm), but not in
the one characterized by 163 ± 9 nm grains.
Experimental Section
Sample
Preparation
The optimization
of the sample preparation in order to obtain dense (95% TD) UO2 disks with final grain size close to the one of the HBS was
already described in a dedicated publication.[35] Briefly, UO2 nanopowders were produced by hydrothermal
decomposition of U(IV) oxalate at 170 °C. To protect the operators
from ingestion and/or inhalation of the powders, their synthesis (liquid
route) was performed under a fumehood, and all the following processing
was carried out inside gloveboxes (N2 or Ar, <1% vol
O2). The SPS device used in this work is a FCT Systeme
GmbH, modified for inclusion in a 1 × 1 × 1.5 m3 glovebox, whose nuclearization is described by Tyrpekl et al.[39]The powders were sintered with three different
treatments, whose main parameters are summarized in Table . Every treatment was performed
in vacuum. The two-step (2S-SPS) and high-pressure SPS (HP-SPS) treatments
were optimized to minimize the final grain size, by favoring densification
over coarsening during sintering. SPS and 2S-SPS were performed in
graphite dies, while in HP-SPS the powder was loaded into a SiC die.
A final annealing under Ar–H2 (4% vol) at 600 °C
was performed to reduce all the samples to the same UO2.00 stoichiometry, without affecting their microstructures (the temperature
of the annealing was lower than the maximum sintering temperatures
in every SPS treatment).
Table 1
SPS Treatments Applied
on the UO2 Nanopowdersa
sample
treatment
σ (MPa)
T (°C)
t (min)
Ṫ (°C/min)
grain size
micro UO2
SPS
70
1600
10
200
3.08 ± 0.06 μm
sub-μ UO2
2S-SPS
70
650–550
0.05–100
200
478 ± 17 nm
nano UO2
HP-SPS
500
660
0.5
100
163 ± 9 nm
The sintering parameters reported
in the table are the following: σ is the pressure applied onto
the powder (sample diameter = 6 mm), T is the maximum
sintering temperature, t is the hold time at the
maximum sintering temperature, and Ṫ is the
heating and cooling rates.
The sintering parameters reported
in the table are the following: σ is the pressure applied onto
the powder (sample diameter = 6 mm), T is the maximum
sintering temperature, t is the hold time at the
maximum sintering temperature, and Ṫ is the
heating and cooling rates.As a result of the different sintering conditions applied, the
final microstructures exhibited different degrees of coarsening despite
the samples having the same fractional porosity (5%). Figure shows the SEM pictures of
the fracture surfaces of the annealed UO2 disks. The grain
size was evaluated with the standard ASTM E112-12[40] intercept method using straight lines crossing at least
50 grain boundaries. The values obtained were 3.08 ± 0.06 μm
(micro UO2), 478 ± 17 nm (sub-μ UO2), and 163 ± 9 nm (nano UO2). Rietveld refinement
of the XRD patterns revealed a lattice parameter of 5.470 ± 0.001
Å for all samples, meaning they were successfully reduced to
UO2.00.
Figure 1
SEM SE images of the microstructures of the as-sintered
materials.
The grain sizes calculated with the intercept method are 3.08 ±
0.06 μm for the micro UO2 obtained by regular SPS
(70 MPa, 10 min, 1600 °C), 478 ± 17 nm for the sub-μ
UO2 produced by 2S-SPS (70 MPa, 3 s at 650 °C, 100
min at 550 °C), and 163 ± 9 nm for the nano UO2 prepared by HP-SPS (500 MPa, 30 s, 660 °C).
SEM SE images of the microstructures of the as-sintered
materials.
The grain sizes calculated with the intercept method are 3.08 ±
0.06 μm for the micro UO2 obtained by regular SPS
(70 MPa, 10 min, 1600 °C), 478 ± 17 nm for the sub-μ
UO2 produced by 2S-SPS (70 MPa, 3 s at 650 °C, 100
min at 550 °C), and 163 ± 9 nm for the nano UO2 prepared by HP-SPS (500 MPa, 30 s, 660 °C).
Characterization
The as sintered
samples were characterized by XRD and SEM at the European Commission
Joint Research Centre in Karlsruhe.XRD measurements of the
as-produced disks were performed using a Rigaku Miniflex 600 in Bragg–Brentano
geometry, with a ceramic copper source (40 kV, 15 mA) without monochromator
(Kα1 = 1.5406 Å, Kα2 = 1.5444
Å), supplied with a Hy-Pix 400MF 2D HPAD detector. Samples were
prepared by mechanical grinding in a paraffin suspension and then
poured onto low-background Si holders. Analyses of the diffraction
patterns were performed with the software Jana2006[41] using pseudo-Voigt functions for fitting the peaks shape.
The deviation from stoichiometry (x in UO2+) of the samples was evaluated from the lattice parameter
(a), as determined by Rietveld refinement of the
diffraction patterns, using the formula a = 5.4705
– 0.132x proposed by Teske et al.[42] The crystallographic data and the atomic coordinates
used to fit the experimental patterns were taken from the ICSD–FIZ
Karlsruhe database.[43]SEM images
were acquired with a dual-beam focused ion beam ThermoFisher
Scientific (ex FEI) Versa 3D SEM with field emission gun operated
at 30 keV.
HT-SRXRD and XANES
Combined HT-SRXRD
and XANES measurements were performed at European Synchrotron Radiation
Facility (ESRF, Grenoble) on the HZDR-operated Rossendorf Beamline
(BM20) using the setup of the XRD-2 diffractometer.[44] This beamline is dedicated to X-ray absorption and emission
spectroscopies as well as X-ray powder diffraction (P-XRD) on actinide
materials.Samples were prepared for P-XRD by manually milling
for 1 min a fragment of the sintered pellets in an agate mortar. This
process yields particles with the same density as the original pellets
(95% TD) and therefore more representative of a dense material than
loose powders (that instead include a higher amount of porosity).
Of course, having introduced the pulverization in the sample preparation,
and not leaving it to the oxidation process itself, will make it impossible
to compare the oxidation kinetics of this study with those of other
studies on whole pellets. On the other hand, even for the samples
with the largest grain size, each milled particle would still be a
dense (95% TD) pellet fragment constituted of several grains, allowing
us to investigate the role of the grain size on the oxide phases developed
during oxidation.About 0.3 mg of ground UO2 was
then poured in quartz
capillaries (inner diameter of 0.2 mm) open on both sides to allow
gas flow. The capillaries were mounted onto the sample holder through
an open metallic rod, where they were fixed with wax. This sample
holder was then installed onto the support and tightened with a screw,
as shown in Figure .
Figure 2
Photos of the experimental setup, with the quartz capillary containing
the ground UO2 disks already fixed with wax to the metallic
rod and mounted on the holder (left), which was then installed onto
the support and fixed above the hot gas generator (right). All the
components are labeled in the pictures.
Photos of the experimental setup, with the quartz capillary containing
the ground UO2 disks already fixed with wax to the metallic
rod and mounted on the holder (left), which was then installed onto
the support and fixed above the hot gas generator (right). All the
components are labeled in the pictures.A hot gas generator from Cyberstar controlled by a Eurotherm and
a gas flow controller was used to heat up the samples with a precision
of ±1 °C. Figure (right) shows how the support was mounted onto the heater
(labeled in the Figure). Both ends of the capillaries were left open
to allow for air flow. The 200 × 200 μm synchrotron beam
was aligned with a macrocamera in the center of the flat temperature
profile of the capillary. No direct measurement of the temperature
was performed on the sample, but the system was previously calibrated
with identical geometrical conditions using a standard material.The heating rate was set at 300 °C/min in order to minimize
its effect on the isothermal oxidation experiment. Each treatment
was performed at 300 °C for about 21 h. The HT-XRD acquisition
time was 10 s in the initial part of the experiment and gradually
increased to 20 and then 60 s as the changes of the phase composition
of the samples became less abrupt. Synchrotron powder X-ray diffraction
data were recorded using a Pilatus3X 2Mdetector (Dectris Ltd.), with
a sensitive area of 253.7 × 288.8 mm2 (width ×
height). The excitation energy was set to 17038 eV to avoid scattering
background due to fluorescence above the U L3 absorption edge at 17166
eV.U L3 XANES spectra were collected with a single-element
Si drift
detector (Vortex X90 CUBE, 1000 mm SDD, 50 mm2 collimated
down to 30 mm2, 25 mm Be window) with a FalconX1 processor.
Each XANES acquisition was 5 min long. The XRD and XANES measurements
were performed successively on the same sample position to guarantee
that the crystalline phases and the oxidation states are probed at
the same volume increment. Both acquisitions were performed on the
same sets of samples. XRD measurements were automatized using a macro,
while XANES analyses required some changes in the setup and therefore
the interruption of the XRD acquisitions.
Results
HT-SRXRD
The as-sintered materials
were then oxidized in air for 21 h, and their structural evolution
was monitored by HT-SRXRD. The sampling frequency during the 21 h
long oxidations allowed to have a complete and comprehensive overview
of the transformation ongoing in the samples. In HT-XRD, the buildup
of the different compounds could be followed by the emergence or disappearance
of peaks and shoulders over time or by their changes in shape and
relative intensity. However, the coexistence of many phases and domains,
each one developing interdependently, made it sometimes complicated
to extract all the possible information.An example is shown
in Figure , with the
appearance of U4O9 and U3O7 on UO2 in the microsized sample during the first 620
s of the oxidative treatment. Initially, UO2 converted
into U4O9, as can be observed with the appearance
of a shoulder on the right-side of the UO2 peaks. After
220 s, U4O9 oxidized into tetragonal U3O7, which implied the splitting of the 200 peak into the
200–002 doublet. This behavior, consistent with previous results,[6,9] was observed in all the samples, although with different kinetics.
Figure 3
Evolution
of the HT-XRD pattern of the micrograined UO2 sample in
the first 620 s of the isothermal oxidative treatment.
Patterns have been gradually shifted to higher 2Θ for the sake
of readability.
Evolution
of the HT-XRD pattern of the micrograined UO2 sample in
the first 620 s of the isothermal oxidative treatment.
Patterns have been gradually shifted to higher 2Θ for the sake
of readability.Figures and 5 show the evolution
of the different phases during
the oxidation of the samples, grouped by sample or by phase, respectively.
These volume fractions were calculated by Rietveld refinements using
the crystallographic data found by Desgranges et al.[13] As can be seen in Figure , in all three samples, the volumetric fraction of
U4O9 remained constantly below 20%. This can
be understood by its prompt conversion to U3O7. After 10 min, this latter oxide constituted the largest volume
fraction for all the samples. At this point, once U3O7 was the major phase, different oxidation behaviors were observed
depending on the grain size.
Figure 4
Evolution of the different phases in the three
samples during the
oxidative treatments (grouped by sample).
Figure 5
Evolution
of the different phases in the three samples during the
oxidative treatments (grouped by phase).
Evolution of the different phases in the three
samples during the
oxidative treatments (grouped by sample).Evolution
of the different phases in the three samples during the
oxidative treatments (grouped by phase).In the micro sample, U3O8 was detected after
15 min, which corresponded to the maximum U3O7 volume fraction (ca. 60%). Due to the large grain size, the complete
conversion of the UO2 in the bulk of the grains to U3O7 was significantly delayed with respect to the
other samples (completed after about 10 h, instead of about 2.5 h
as in the sub-μ and nano samples).In the sub-μ
UO2 sample, the U3O7 volume fraction
kept increasing up to 80% (after about 30
min), and only then it started to be consumed by its transformation
into U3O8. This oxidation then proceeded at
the expenses of U3O7, while in turn, UO2 was consumed and transformed to U4O9 and then U3O7. After about 11 h, no more U4O9 could be detected, and the sample was composed
of 95% of U3O8. For both the micro and the sub-μ
samples, at the end of the experiment (21 h), U3O8 was the main phase, but a small share (below 3%) of U3O7 was left. No U3O8 was detected
in the nanograined sample, where all the UO2 was converted
to U4O9 and U3O7 after
2.5 h, and U4O9 slowly disappeared throughout
the rest of the oxidative treatment.
XANES
Similar to the HT-SRXRD characterization,
the oxidation of the samples could be followed by the change of the
XANES spectra over time. The evolution of the spectra for each sample
is shown in Figure . Fitting these data with a combination of different U oxides references
(UO2, U4O9, U3O7, and U3O8) allowed calculating the O/M ratios
that are reported in Figure (left), while the O/M ratios derived from the HT-SRXRD analyses
are reported for comparison in the central block of the figure.
Figure 6
Evolution of
the XANES spectra of the three samples during the
oxidative treatment.
Figure 7
Comparison of the O/M
ratios of the three samples as measured by
XANES (left) and XRD (center) during the oxidative treatments. On
the right, the comparison between the XRD acquired on the nano sample
after 2 and 20 h (the last acquisition).
Evolution of
the XANES spectra of the three samples during the
oxidative treatment.Comparison of the O/M
ratios of the three samples as measured by
XANES (left) and XRD (center) during the oxidative treatments. On
the right, the comparison between the XRD acquired on the nano sample
after 2 and 20 h (the last acquisition).Although U3O8 was not observed by XRD, analyses
of the XANES data highlighted that further oxidation was not completely
suppressed in the nano sample either. Consistently with the results
obtained by HT-SRXRD, the micro and sub-μ samples reached an
O/M of about 2.6, very close to the theoretical value of 2.66 of U3O8. The nano sample instead reached O/M = 2.4 according
to XANES, which is higher than the theoretical value for U3O7 (2.33), from which it departed after about 4 h. At
this threshold, no new crystalline phase could be detected in the
HT-SRXRD: As can be seen in the plot on the right of Figure , the HT-SRXRD pattern of the
nano sample remained almost identical from 2 h (when U3O7 reached 90%) until the end of the treatment (20 h).
Discussion
Nanograins Inhibit U3O8 Formation
A comparison of the diffraction
patterns of the
initial and final states of the samples is shown in Figure , where the main U3O8 peaks are marked with a blue star. Clearly, the peaks
of U3O8 could not be detected in the nanograined
sample. Despite the significant differences between the systems, the
absence of U3O8 during oxidation of sintered
nanograined UO2 is consistent with previous results on
loose powders (with a particle size inferior to 200 nm).[19,26] In these studies, the absence of U3O8 was
accompanied by the lack of cracks on the nanopowders. In their SEM
characterization, Quémard et al. did not observe cracks on
nanometric powders that also did not develop U3O8 during isothermal oxidation treatments, contrary to micrometric
powders, polycrystalline pellets (with grains in the micrometre range),
and single crystal samples.[19] Similar results
were obtained by Leinders et al, who performed transmission electron
microscopy (TEM) inspections on fine powders (<200 nm) that were
oxidized up to U3O7–, without finding evidence of cracking.[26]
Figure 8
Comparison
of the SR-XRD patterns for the three samples before
and after the oxidation treatment. Contrary to the micro and sub-μ
UO2 samples, no U3O8 was detected
in the nanosized compounds after 21 h in air at 300 °C. The main
diffraction reflexes of U3O8 are marked with
a blue star.
Comparison
of the SR-XRD patterns for the three samples before
and after the oxidation treatment. Contrary to the micro and sub-μ
UO2 samples, no U3O8 was detected
in the nanosized compounds after 21 h in air at 300 °C. The main
diffraction reflexes of U3O8 are marked with
a blue star.According to the mechanism proposed
by Bae et al.[45] and Tempest et al.,[46] both inter-
and intragranular cracking play a key role in the oxidation of sintered
unirradiated UO2 pellets to U3O8.
In their observations, the formation of U3O7 on the pellets surface led first to intergranular cracks and later
on to their propagation as intragranular cracks toward the grain center.
U3O8 was then detected at the microcracks edges
only after the onset of intragranular cracking. From this point on,
the formation of U3O8, and the subsequent volume
increase, resulted in the spallation of the sample and accelerated
the oxidation process. In the present work, the first part of the
intergranular cracking can be assumed to have already taken place,
as samples were preground prior to the oxidative treatments. As the
volume fraction of U3O7 increased, more intergranular
cracking reasonably occurred, although this was not proven, as SEM
or TEM post-mortem examination was not performed in this study.It is now worth remembering that the transformation of UO2 into U3O7 (through U4O9) involves a lattice distortion, as more and more oxygen atoms are
included in the lattice and reorganize into cuboctahedra. However,
U3O7 needs a stabilizing factor to avoid its
transformation back into a mixture of U4O9 and
U3O8.[13] Indeed, the
stress generated by the oxidated layer growing on the pristine UO2 can act as the stabilizing factor, leading to U3O7 being actually observed both in powder and sintered
samples. As the U3O7 layer topotactically grows
onto the pristine UO2, stress localization minimizes the
system energy and at the same time stabilizes the U3O7 phase.[21] Once the U3O7 layer reaches the critical thickness around 0.4 μm,
local stress becomes too high and results in cracking. At this point,
the stabilizing element ceases, and U3O8 forms
in a similar way to a martensitic-type transformation.[47]In sintered samples, by definition, the
crystallite size cannot
exceed the grain size. Therefore, in the nanograined sample, the U3O7 domains are bound to remain well below the critical
thickness for cracking, thus not leading to intragranular cracking
and to U3O7 into U3O8 transformation.
In the other samples instead, when the U3O7 layer
grew thick enough, cracks formed and opened up the grains, while U3O7 transformed into U3O8 at
the crack initiation. The volume expansion associated with the U3O8 formation contributed to crack propagation and
accelerated the process of further pulverization and grain opening.
It is worth noting that this mechanism prevents the formation of U3O8 and the correlated volume expansion in nanograined
UO2, but does not necessarily imply the suppression of
intergranular cracking that is responsible for the pulverization of
the material.
Nanograins Oxidation beyond
U3O7
Similar to what was reported in
the literature for
fine powders, oxidation proceeded to a certain extent beyond U3O7.[19,26] It was indeed found that, especially
for extremely long thermogravimetric analyses (TGA) experiments, the
sample oxidation did not stop with the formation of U3O7, but rather advanced orders of magnitude slower than for
micrometric powders or sintered pellets (and possibly with a different
weight gain curve shape).[19] Following TEM
observations, a mechanism proposed to explain the discrepancies between
the O/M ratios measured by XRD refinements and TGA during the oxidation
of fine powders was the nucleation of amorphous UO3 nanodomains
on the powder surface.[26] A similar mechanism
could have taken place in the nano sample analyzed in this work, with
the UO3 phase remaining undetected in XRD, being amorphous,
and instead being revealed by the XANES. The time frame of this experiment
does not allow to draw conclusions on whether the O/M ratio of the
sample reaches a plateau or if it would increase with extremely slow
kinetics (such as for fine powders). It is worth noting that the kinetics
of nucleation and growth of amorphous UO3 could differ
between the boundary of a nanograin embedded in a dense material and
the free surface of a loose powder nanoparticle.
Conclusions
The isothermal oxidation at 300 °C under
air of UO2 samples with grain sizes of about 3 μm
(“micro”),
460 nm (“sub-μ”), and 160 nm (“nano”)
was followed by in situ HT-XRD and XANES. These samples were prepared
by manual grinding of densified pellets, being therefore more representative
of sintered material than loose powders. However, it must be kept
in mind that the milling process increased the specific surface area
of the samples (from pellet to ground particles). This affected the
oxidation kinetics (as the samples were manually pulverized and did
not pulverize as a consequence of the oxidation process itself), but
still allowed to study the influence of the grain size on the oxide
phases developed in 95% TD UO2 samples during oxidation.While the micro and sub-μ samples followed a similar behavior,
being almost fully converted to U3O8 after about
11 h of oxidative treatment, no U3O8 was detected
in the nano sample. This could have positive implications in the safety
of SNF storage, as the formation of U3O8 involves
a 36% volume expansion, detrimental for the rod integrity, and is
triggered by the cracking of the material. Such a finding is particularly
interesting considering that the peripheral region of SNF is constituted
of the HBS, whose grain size is on the order of magnitude of the nano
sample used in this work.This behavior was already reported
in the literature for the oxidation
of fine powders, but this work shows that it is based on the grain
size, rather than on the particle size, and therefore, it is characteristic
also of dense nanostructured systems. However, oxidation beyond U3O7 is not completely inhibited: XANES characterization
revealed a final O/M of 2.42, significantly higher than the theoretical
value of 2.33 of U3O7. In nanometric powders,
the oxidation beyond U3O7 was reported to proceed
with the nucleation and growth of amorphous UO3 nanodomains.
Further investigation, especially by means of electron microscopy
(both SEM and TEM) is needed to assess if this mechanism is also taking
place in the case of dense materials.This study contributes
to a better understanding of the interaction
of SNF with the external environment in the case of repository confinement
failure. With a separate effect study approach, the results herein
reported shall be combined with what was found in oxidation experiments
on SIMFUELs reproducing the chemical composition of SNF. By having
a better representation of the real oxidation behavior of the HBS,
other variables need to be added to the system, namely the fission
products and the porosity, and in a further stage the self-irradiation
effect given by the long-lived minor actinides.The in situ
oxidation study of nano- to micrograin UO2 presented here
demonstrates the fundamental role of the microstructure
in the oxidation kinetics and the development of the different uranium
oxide phases.
Authors: Andreas C Scheinost; Juergen Claussner; Joerg Exner; Manuel Feig; Stefan Findeisen; Christoph Hennig; Kristina O Kvashnina; Damien Naudet; Damien Prieur; Andre Rossberg; Moritz Schmidt; Canrong Qiu; Patrick Colomp; Cedric Cohen; Eric Dettona; Vadim Dyadkin; Thorsten Stumpf Journal: J Synchrotron Radiat Date: 2021-01-01 Impact factor: 2.616