| Literature DB >> 35012197 |
Siti Hasnah Kamarudin1, Marwah Rayung2, Falah Abu1, So'bah Ahmad1, Fatirah Fadil1, Azrena Abdul Karim1, Mohd Nurazzi Norizan3, Norshahida Sarifuddin4, Mohd Shaiful Zaidi Mat Desa5, Mohd Salahuddin Mohd Basri6, Hayati Samsudin7, Luqman Chuah Abdullah8.
Abstract
The development of antimicrobial packaging has been growing rapidly due to an increase in awareness and demands for sustainable active packaging that could preserve the quality and prolong the shelf life of foods and products. The addition of highly efficient antibacterial nanoparticles, antifungals, and antioxidants to biodegradable and environmentally friendly green polymers has become a significant advancement trend for the packaging evolution. Impregnation of antimicrobial agents into the packaging film is essential for impeding or destroying the pathogenic microorganisms causing food illness and deterioration. Higher safety and quality as well as an extended shelf life of sustainable active packaging desired by the industry are further enhanced by applying the different types of antimicrobial packaging systems. Antimicrobial packaging not only can offer a wide range of advantages, but also preserves the environment through usage of renewable and biodegradable polymers instead of common synthetic polymers, thus reducing plastic pollution generated by humankind. This review intended to provide a summary of current trends and applications of antimicrobial, biodegradable films in the packaging industry as well as the innovation of nanotechnology to increase efficiency of novel, bio-based packaging systems.Entities:
Keywords: antimicrobial packaging; biodegradable; natural fibre; polymer composite; sustainable
Year: 2022 PMID: 35012197 PMCID: PMC8747113 DOI: 10.3390/polym14010174
Source DB: PubMed Journal: Polymers (Basel) ISSN: 2073-4360 Impact factor: 4.329
Figure 1COVID-19’s impact on consumers ordering food, APAC 2020, by country or region. Modified from [11].
Figure 2Growth rate of various types of microbes depending on the time. Modified from [16].
Figure 3Classification of antimicrobial agents. Modified from [49].
Figure 4Biological synthesis of silver nanoparticles using plant extraction.
Figure 5Chemical synthetization of silver nanoparticles through chemical reduction.
Petroleum-based polymers for antimicrobial packaging.
| Host | Antimicrobial Agent | Preparation Method | Targeted Organism | Ref. |
|---|---|---|---|---|
| PVC | Ag-NP | Solvent casting | [ | |
| PVC | PHE-Zn | Solvent casting | [ | |
| PVC | Orange essential oil | Solvent casting | [ | |
| PET | Ag-NP | Melt blending | [ | |
| PET | LDH-p-hydroxybenzoate | Coating | [ | |
| PET | ZnO, TiO2 | Melt blending |
| [ |
| LDPE | ZnO | Melt blending |
| [ |
| LDPE | Ag-NP | Melt blending | [ | |
| LDPE | Thymol | Solvent casting | [ | |
| PE | Carvacrol and menthol | Coating | [ | |
| PP | Sorbic acid | Extrusion molding | [ | |
| PP | Oregano EO | Melt blending |
| [ |
| PP | Carvacrol | Melt compounding |
| [ |
| PS | GO-p(VBC) | Solvent casting | [ | |
| PS | ZnO-NP | Encapsulation | [ |
Nanoparticle (NP); Pentaerythritol p-hydroxybenzoate ester-based zinc metal alkoxides (PHE-Zn); Layered double hydroxide para-hydroxybenzoate (LDH-p-hydroxybenzoate); Essential Oil (EO); graphene oxide/poly(4-vinylbenzyl chloride), GP(VBC).
Figure 6Classification of bio-based polymers based on their origin.
Antimicrobial packaging systems utilizing bio-based polymers.
| Host Polymer | Antimicrobial Agent | Preparation Method | Targeted Organism | Ref. |
|---|---|---|---|---|
| PLA | ZnO, MgO, TiO2 | Solvent casting |
| [ |
| PLA | ZnO | Solvent casting | [ | |
| PLA | TV-EO, EEP | Solvent casting | [ | |
| Starch | Nisin and Natamycin | Solvent casting | [ | |
| Starch | Ferulic acid, Cinnamic acid | Melt blending | [ | |
| Starch | Carvacrol, montmorillonite | Solvent casting |
| [ |
| Carrageenan | Orange essential oil, Trehalose | Solvent casting | [ | |
| κ-Carrageenan | Olive leaves extract | Solvent casting |
| [ |
| κ-Carrageenan | CuS-NP | Solvent casting | [ | |
| Nanocellulose | Nisin | Solvent casting |
| [ |
| Carboxymethyl Cellulose | Curcumin, Zinc Oxide | Solvent casting | [ | |
| Nanocellulose | Anthocyanin, Oregano essential oil | Solvent casting | [ | |
| Gelatin | Bacteriophages | Solvent casting |
| [ |
| Gelatin | Curcumin | Solvent casting | [ | |
| Gelatin | Pomegranate peel powder | Solvent casting | [ | |
| Pectin | Copaiba oil | Solvent casting | [ | |
| Pectin | Ag-NP | Solvent casting | [ | |
| Pectin-Alginate | Carvacrol | Encapsulation |
| [ |
| Alginate | Sulphur-NP | Solvent casting | [ | |
| Alginate-Chitosan | ZnO-NP | Coating |
| [ |
| Alginate-Chitosan | Nisin | Encapsulation |
| [ |
| Chitosan-Starch | Grapefruit seed extract | Solvent casting |
| [ |
| Chitosan | Proanthocyanidins | Solvent casting | [ | |
| Chitosan-Agar | Ag-NP | Solvent casting | [ | |
| Agar | Ag-NP | Solvent casting |
| [ |
| Agar- Carboxymethyl Cellulose | Ag-MMT | Solvent casting | [ |
Thymus vulgaris essential oil (TV-EOs); ethanolic extract of Mediterranean propolis (EEP); Silver modified montmorillonite (Ag-MMT).
Figure 7Annual and cumulative publications on antimicrobial packaging for various applications.
Description of antimicrobial packaging strategies.
| Strategies | Definition | Types | Function |
|---|---|---|---|
| Antimicrobial sachet or pad | The most common type | Three types of antimicrobial agents added in the sachets or pads are oxygen absorbers, moisture absorbers, and ethanol vapor generators. | To prevent oxidation, inhibit growth of molds, and lower water activity. |
| Direct integration in polymer | Any polymer used for packaging is incorporated with antimicrobial agents. | Edible films incorporated with nisin, lysozymes, antimicrobial enzymes (lactoferrin and lactoperoxidase), antimicrobial peptides (magainins, cecropins, natural phenols, antioxidants), metals (copper), and zeolites substituted by 1–3% silver incorporated into polyethylene, polypropylene, nylon, and butadiene styrene. | To disrupt the enzymatic activity of microbial cells and to prevent surface growth in packages. |
| Antimicrobial | Applying antimicrobial coatings on the polymer surfaces such as films, wax paper, and cellulose casing. | Waxes, fungicides, sorbic acid, polyethylene films coated with nisin/methylcellulose, poultry coated with nisin/zinc | For wrapping or packaging materials. |
| Immobilization of antimicrobials to polymers by ionic or covalent linkages | Ionic and covalent immobilization of antimicrobials onto polymers with the presence of functional groups and spacer molecules that link antimicrobial agents to polymers surfaces. | Antimicrobial agents with functional groups are peptides, enzymes, polyamines, and organic acids, whereas antimicrobial compounds with functional groups are enzymes, peptides, polyamines ethylene vinyl acetate, ethylene methyl acrylate, ethylene acrylic acid, ethylene methacrylic acid, ionomer, nylon, polystyrene, etc. | To reduce antimicrobial activity per unit area such as in proteins and peptides due to change in conformation and denaturation by solvents. |
| Inherently antimicrobial polymer | Cationic polymers that are inherently antimicrobial, and physical modification of polymers were used in films and coatings. | Chitosan and poly-1-lysine polymers films and coatings, polyamide films treated with UV irradiation. | It acts as a barrier between the nutrients contained and microorganisms to protect them from fungal degradation. |
Use, Advantages, and Applications of Different Types of Antimicrobial Properties in Antimicrobial Packaging for Food Safety.
| Type of Antimicrobial Packaging Properties | Example | Use | Commercial Product | Advantages | Application | Ref. |
|---|---|---|---|---|---|---|
| Antimicrobial Agents | ||||||
| Volatile gas form | Chlorine dioxide, ethanol and sulfur dioxide | In sachets/pads that are attached to the internal part of the package |
MaicrogardeTM, (BarrierSafe International Inc., Lake Forest, IL, USA) |
Initiates the solid-state dry reaction, subsequently producing chlorine dioxide that diffuses throughout the package to inhibit microbial contamination and control odor Inhibit aerobic total viable count | Iceberg lettuce | [ |
|
EthicapTM (Freund Corp., Tokyo, Japan) |
Able to retard mold growth | Bakery and dried fish products | ||||
| Silver compound | Inhibit a wide range of microorganisms, bacteria, and mold by disrupting the microbial enzymes activities |
ZeomicTM |
Able to control the growth of gram-positive bacteria, gram-negative bacteria, and fungi | Chopping board, food packaging film, and glove and lunch box | [ | |
|
AglonR NovaronR CleanaidTM | Food packaging | |||||
| Sanitizer and fungicide |
MircobanR |
Inhibited the growth of | Packaging of meat | [ | ||
| Plant extract | Wasabi extract |
WasapowerTM |
Volatile allyl isothiocyanate (AIT) play inhibits bacteria such as | Sushi products | [ | |
| Plant essential oils | Linalool, thymol, carvacrol, clove oil, cinnamaldehyde, basil essential oil |
Inhibit microorganism growth through disturbance of the cytoplasmic membrane, disrupting the proton motive force, electron flow, active transport, and inhibition of protein synthesis. | Food packaging | [ | ||
| Grapefruit seed extract |
Inhibit the growth of pathogenic bacteria such as | Packaging ground beef | [ | |||
| Oregano essential oil and citral |
Reduce the number of | Packaging salad | [ | |||
| Allyl isothiocyanate (AIT) |
Effective against | Ground meat patties | [ | |||
| Garlic oil |
Inhibit the growth of microbial on sprout Effectively reduce the number of gram-positive and gram-negative bacteria Inhibit the growth | Sprout | [ | |||
| Enzyme | Lysozyme |
Effective on | Beef patties | [ | ||
| Chitosan |
Reduce the number of | Food packaging, | [ | |||
|
Reduce population of total aerobic count in pork | Vacuum packaging of refrigerated grilled pork | [ | ||||
| Coated on plastic film, incorporated with 1% oregano oil and clove essential oil |
Control cheese exhibiting | Vacuum- sealed cheese | [ | |||
| Incorporated with nisin and Thymus kotschyanus essential oil |
Inhibition level of | Food packaging | [ | |||
| Bacteriocin | Enterocins A and B |
Control of proliferation of | Oyster and beef | [ | ||
| Pedicin |
Reduction of | Raw chicken | [ | |||
| Inorganic Nanoparticles | Titanium dioxide (TiO2) |
Inactivate microorganism by oxidizing the polyunsaturated phospholipids’ component of the cell membrane Reduction of | Food packaging | [ | ||
| Zinc oxide (ZnO) |
Exhibited | Food packaging | [ | |||
| Antimicrobial Material | ||||||
| Biodegradable materials | Edible biopolymer |
Protein, lipids, and polysaccharides |
Protected from microbial growth, moisture migration, and nutrient oxidation | Packaging of nuts, candies, and fruits | [ | |
| Food-grade additives |
Plasticizers Colorant Flavors Emulsifiers antioxidants | |||||
Figure 8Interrelated antimicrobial packaging towards environmental impact.
Figure 9Possible mechanism of silver nanoparticles towards microbes.
Advantages and disadvantages of widely used materials of antimicrobial agent for food packaging industries.
| Antimicrobial Agent | Advantages | Disadvantages |
|---|---|---|
| Silver |
Act as a catalyst instead of chemically reacted with microorganisms in their destruction, and microorganism cannot resist them [ Eliminate the risk of genetic mutations of microorganisms due to direct use of toxins [ Can be combined with both degradable and nondegradable biomaterials, resulting in improving the permeability of the film, quality of the product, and mechanical properties of the coating [ Stable in very high temperature compared to other compounds [ |
Can cause particles to migrate from packaging to the food if it is used at a high level [ |
| Titanium oxide |
High stability, extensive range of antibiosis [ Biologically inactive, demonstrates quite low toxicity, thus low risk to human [ Shows no absorption or tissue storage of TiO2 and no hazardous effects for occupational workers and public health [ |
All molecular sizes of TiO2 and crystal forms (anatase and rutile) might cause phototoxicity due to reactive species (ROS) under UV radiations [ Reactive oxygen species (ROS), such as hydrogen peroxide (H2O2), hydroxyl radicals, and superoxide lead, which can lead to the oxidative stress pathway. This is one of the ways in which TiO2 and Ag NPs exert their toxic effects and interrupt the life cycle of Drosophila through the ROS generation enhancement and DNA damage that led to related adverse consequences [ |
| Copper |
Inhibits or declines bacteria, viruses, and fungi growth [ Increases the film thermal stability and mechanical properties [ Can inhibit survival of microorganisms [ |
Toxic, especially at the nanometre dimension [ Nanoscale size Cu increases their reaction since the surface atoms are increased, which make them highly reactive sites, causing severe antimicrobial behavior and toxicity [ |
| Chitosan |
Water-soluble cationic polymer due to positive charge on its amino groups [ Polycationic, non-toxic, biocompatible, and biodegradable [ Soluble in dilute acids in pH less than 6.0–6.5, for example, acetic acid, formic acid, lactic acid, and HCI [ Good mechanical properties and can be consumed along with the product in the package [ |
Insoluble at neutral and higher pH due to the D-glucosamine [ |
| Chitin |
Renewable, biocompatible, biodegradable, and non-toxic compounds [ Abundant [ Antioxidant [ |
Highly hydrophobic, thus insoluble in water and even organic solvent [ |
| Lysozyme |
Naturally present in avian eggs and mammalian milk [ Cost effective [ Showed high activity towards Gram-negative bacteria and moderately effective against Gram-positive bacteria [ |
Showed no action towards yeasts or fungi [ |
Figure 10Water vapor and oxygen passing through (a) pure polymer materials and (b) nanoparticles.