| Literature DB >> 35009695 |
Sahar Hassani1, Mohsen Mousavi2, Amir H Gandomi2.
Abstract
This study presents a comprehensive review of the history of research and development of different damage-detection methods in the realm of composite structures. Different fields of engineering, such as mechanical, architectural, civil, and aerospace engineering, benefit excellent mechanical properties of composite materials. Due to their heterogeneous nature, composite materials can suffer from several complex nonlinear damage modes, including impact damage, delamination, matrix crack, fiber breakage, and voids. Therefore, early damage detection of composite structures can help avoid catastrophic events and tragic consequences, such as airplane crashes, further demanding the development of robust structural health monitoring (SHM) algorithms. This study first reviews different non-destructive damage testing techniques, then investigates vibration-based damage-detection methods along with their respective pros and cons, and concludes with a thorough discussion of a nonlinear hybrid method termed the Vibro-Acoustic Modulation technique. Advanced signal processing, machine learning, and deep learning have been widely employed for solving damage-detection problems of composite structures. Therefore, all of these methods have been fully studied. Considering the wide use of a new generation of smart composites in different applications, a section is dedicated to these materials. At the end of this paper, some final remarks and suggestions for future work are presented.Entities:
Keywords: advanced technology systems; composite structures; fracture mechanisms; smart composite; structural health monitoring
Mesh:
Year: 2021 PMID: 35009695 PMCID: PMC8747674 DOI: 10.3390/s22010153
Source DB: PubMed Journal: Sensors (Basel) ISSN: 1424-8220 Impact factor: 3.576
Some recent advancements in SHM of composite structures.
| Refs | Method | Description | Model |
|---|---|---|---|
| [ | Enhanced wavefield imaging | - A new damage index, termed first-to-residual energy ratio (FRER), was developed based on the amplitude signatures and the residual wave components of the first Lamb waves to arrive | A composite plate (CFRP, T300/3231) |
| [ | Fiber Bragg Grating (FBG) sensors | - A damage-identification method of CFRP laminated plates based on strain information | CFRP laminated plates |
| [ | Edge-reflected Lamb waves | - Structural prognosis is made possible using the proposed method leveraging the multipath reflected Lamb waves | A composite plate (CFRP, T300) |
| [ | Frequency domain-based correlation | - The complex frequency domain assurance criterion (CFDAC) was leveraged to develop a domain-based correlation approach | A CFRP laminated plate |
| [ | Low-frequency guided waves | - Low excitation frequencies of guided waves (GW) propagation in different types of FE modelling of composite laminates are used for delamination detection | A laminated composite plate |
| [ | Correlation function amplitude Vector (CorV) | - The delamination area can be determined through calculation of the relative changes between the CorVs of the intact and damaged composite laminate plates | A composite sandwich beam |
| [ | Continuous wavelet transform and mode shapes | - Higher-order mode shapes or operational deformation shapes (ODSs) were employed for damage detection | A composite plate |
| [ | A Lamb wave-based nonlinear method | - An artificial delamination is created in a composite laminate using a thin Teflon sheet to be detected with the proposed Lamb wave-based nonlinear method | A woven fiber composite (WFC) laminate |
| [ | Ultrasonic guided waves | - The effective linear and nonlinear guided wave parameters were extracted through Hilbert transform (HT), Fourier transform (FFT), and wavelet transform (CWT) analysis to characterize the delamination length | A composite double cantilever beam (DCBs) |
Figure 1The contributions of matrix and fibers to different properties of a ply.
Figure 2The classification of the composite material.
Figure 3Types of damage in composite structures.
Some common failure mechanisms along with recommended damage detection methods in composite structures.
| Refs | Failure | Description | Method |
|---|---|---|---|
| [ | Matrix cracking | An NDE method based on propagation of ultrasonic Lamb wave in polymeric composites that is capable of detecting and classifying matrix cracking in the material using artificial intelligence was developed | Method based on guided wave propagation and artificial neural networks |
| [ | Fiber cracking | A mixed-mode I/II crack detection criterion was developed for fracture detection of orthotropic materials with arbitrary crack-fiber angle | Augmented Strain Energy Release Rate (ASER) |
| [ | Delamination | An image processing methodology, based on digital radiography, was developed to characterize the drilling-induced delamination damage | Image processing |
Influence of environmental conditions on local properties of composite structures. (+) strong, (∘) average, and (−) weak influence. (Dl) Delamination, (T) Temperature, (Dt) Dirt, (M) Moisture, (ER) Electromagnetic Radiation, and (ML) Mechanical Load.
| Condition Influence | Notch | Matrix Crack | Fiber Crack | Dl | T | Dt | M | ER | ML |
|---|---|---|---|---|---|---|---|---|---|
| Material Stiffness | ∘ | ∘ | + | ∘ | + | − | + | − | − |
| Mass | − | − | − | − | − | + | + | − | − |
| Damping | − | ∘ | ∘ | ∘ | ∘ | + | ∘ | − | − |
| Material Conductivity | + | ∘ | + | ∘ | ∘ | − | ∘ | ∘ | ∘ |
| Boundary Formation | + | − | − | + | − | ∘ | − | − | − |
Some references studying the environmental and operational effects.
| Effect | Refs | Description |
|---|---|---|
| Temperature effects | [ | Vibration tests conducted on five bridges in the UK indicated that bridge responses are sensitive to the structural temperature |
| [ | The movement of a point in the experimental model with respect to its expected location in the analytical model confirmed a significant expansion of the bridge deck due to the elevated temperature. | |
| [ | A 5% variation in the first mode frequency of the bridge, during the 24 h cycle, was detected | |
| [ | The frequency–temperature and displacement–temperature correlations using long-term monitoring data were investigated | |
| [ | Dempster–Shafer data fusion technique was employed to investigate the correlation between modal data and temperature | |
| [ | The regression analysis in conjunction with Principal Component Analysis (PCA) was employed to purify natural frequency from the environmental and operational variations effects | |
| [ | The back-propagation neural network (BPNN)-based approach was employed to clean the identified natural frequencies from temperature effects | |
| Boundary condition effects | [ | The effect of crack and beam lengths on the natural frequencies was investigated |
| [ | The changes in the natural frequencies caused by the freezing bridge supports were investigated | |
| Mass loading effects | [ | It was noted that heavy traffic on a 46 m long, simply supported plate girder bridge decreased the natural frequencies of the bridge by 5.4% |
| [ | The effect of the traffic mass on the damping ratios becomes evident when the vibration of the deck due to the traffic exceeds a certain level | |
| Wind-induced variation effect | [ | The alleviated wind velocity can reduce the natural frequency and decrease the modal damping of a suspension bridge |
| [ | A quadratic function can be established to map the vertical amplitude of the bridge response to the wind speed. It was also noted that the damping ratio is dependent on the vibration amplitude |
The advantages, limitations, and ranges of applications of different NDT techniques.
| NDTE Technique | Advantages | Limitations | Range of Applications |
|---|---|---|---|
| Neutron imagine (NI) [ | - Simple | - Good method for the detection of surface imperfections only | - Civil engineering |
| Acoustic emission (AE) [ | - Good for real-time structural health monitoring | - Sample must be stressed | - Civil engineering |
| Ultrasonic testing (UT) [ | - Applicable to different material systems | - Complex setup and transducer design | - Material research |
| Nonlinear acoustics (NLA) [ | - A robust method to detect microscopic damage | - Difficult implementation | - Civil engineering |
| Digital image correlation (DIC) [ | - Affordable | - Requires high-quality speckle patterns | - Civil engineering |
| X-ray radiography and X-ray tomography (XRI) [ | - Good for different materials | - Not good for large structures | - Civil engineering |
| Resistivity [ | - Self-sensing capability | - Requires electrodes | - Civil engineering |
| Infrared thermography (IRT) [ | - Can be implemented real-time | - Vulnerable and sensitive equipment, not suitable for in situ tests | - Civil engineering |
| Shearography (ST) [ | - Surface strain measurement via non-contact full-field tests | - Requires external excitation sources | - Civil engineering |
| Terahertz (THz) [ | - Robust and repeatable | - Low speed examination | - Civil engineering |
| Eddy current testing (ET) [ | - Fast | - Can be applied to only electrically conductive materials | - Civil engineering |
| Neutron imagine (NI) [ | - Applicable to different materials | - Not good for in situ tests | - Civil engineering |
Figure 4Categories of different non-destructive testing and evaluation techniques (NDTE).
Figure 5The range of damage to which different types of NDTE techniques can be applied.
Fundamental characteristics of sensors used for damage detection of composite materials.
| Specifications | Description |
|---|---|
| Range | The variation in measurements is limited between a minimum and maximum value, termed the range of a sensor |
| Sensitivity | The sensors should be sensitive enough to the response of a system to the applied load |
| Accuracy | The value shown by a sensor might be slightly off by a factor, whereby the accuracy of the sensor can be characterised |
| Stability | The durability of sensors for long-term condition monitoring of structure |
| Repeatability | The measurement made by the sensor on the structure subjected to the same load should not vary much from the previous measurements |
| Energy Harvesting | Energy harvesting capability of sensors is essential for sensors used for long–term condition of structures |
| Compensation due to change in temperature and other environmental parameters | The signal conditioning feature of the sensors should be capable of reducing the environmental variations effects |
Types of different sensors for damage detection of composite materials.
| Measurement | Type | Refs |
|---|---|---|
| Displacement | Magnetic optical | [ |
| Velocity | Magnetic induction | [ |
| Acceleration | Capacitive | [ |
| Strain | Piezoresistive | [ |
| Force | Piezoresistive | [ |
| Temperature | Acoustic | [ |
| Pressure | Piezoresistive | [ |
The criteria based on which the type of sensors need to be decided.
| Characteristic | Description | Influence |
|---|---|---|
| Amplitude range | - Response levels are sensitive to excitations levels | - Sensors can be overloaded or burst by high levels of response |
| Frequency range | - Excitations in different frequency ranges trigger different response frequencies and deflection patterns in a structural component | - Narrowband data contains short frequency bandwidths |
| Nature of data | - Constant excitation amplitude produce stationary frequency and phase responses, whereas time-varying excitation amplitude results in nonstationary frequency and phase | - Stationary response data require less data for diagnostics as they are more repeatable |
| Temperature range | - Temperature fluctuation can affect operating components | - Temperature shifts change sensor calibration |
| Acoustic excitation | - Air pressure fluctuations can trigger vibration and wave responses | - Acoustic excitations can directly excite sensor housings |
| Electromagnetic interference | - Converting a measured signal to an electrical signal can produce electric and magnetic fields | - Shielding, such as coaxial cables, is needed to prevent electromagnetic interference |
Characteristics of different modal data employed for damage detection of composite structures.
| Features | Types of Damage | Advantages | Disadvantages |
|---|---|---|---|
| Natural frequency | - Delamination | - Cost effective | - Cannot be used alone for damage localisation |
| Mode shapes and curvature | - Delamination | - More sensitive to local damage | - Require a series of sensors for measurement |
| Modal strain energy | - Delamination | - Suitable for damage localisation | - More sensitive to local damage and small cracks |
| Damping | - Delamination | - Sensitive to even small cracks- Not very sensitive to noise | - Very sensitive to environmental conditions such as temperature |
| Frequency response function and curvature | - Delamination | - Suitable for structures with many closely situated eigenvalues | - Measurement of the frequency response function requires a series of sensors |
Some methods developed for damage detection in composite structures using mode shapes.
| Ref | Description | Model |
|---|---|---|
| [ | The coefficients of the continuous wavelet transform extracted from the difference between mode shapes of undamaged and damaged structures was used for damage detection. | Composite beam-type structures. |
| [ | Experimentally identified modal parameters were used for damage detection. | A composite cantilever beam |
| [ | The mode shape difference curvature (MSDC) analysis method was proposed for estimating damage location and severity in wind turbine blades. The method makes the use of an FEM for dynamic analysis. | Multi-layer composite material of wind turbine blades |
| [ | The proposed method implements online structural health monitoring using modal data used in technologies such as machine learning and artificial intelligence. | Laminated composite plates |
Some recent developments in the application of MCM in damage detection of composite structures.
| Ref | Description | Model |
|---|---|---|
| [ | The method exploits two-dimensional Chebyshev pseudo-spectral modal curvature to address undesirable properties of the two-dimensional Fourier spectral modal curvature in damage detection. | Composite plates |
| [ | A modal frequency curve method combined with wavelet analysis has been proposed for damage detection. It was shown that both numerically and experimentally more robust and unambiguous results can be obtained through using the proposed damage indicator compared with when solely the wavelet coefficients of the studied modes are used. | A beam-like structure |
| [ | A flexible printed circuit board (FPCB) sensor membrane with polyvinylidene fluoride (PVDF) arrays was developed for accurate extraction of modal curvature to be used for damage detection of in situ aerospace structure. | Composite beam structure |
Some recent developments in the application of modal strain energy in damage detection of composite structures.
| Ref | Description | Model |
|---|---|---|
| [ | A damage index is proposed based on the ratio of pre- and post-damage modal strain energies. | Cylinder |
| [ | The mathematical fundamentals of a modal strain energy method was developed and then numerically tested when data were contaminated by 5% noise. | A beam structure |
| [ | A damage detection method based on genetic algorithm and finite element model updating was developed. | Laminated composite plates |
Some recent developments using modal flexibility in damage detection of composite structures.
| Ref | Description | Model |
|---|---|---|
| [ | Two vertical and lateral damage indexes based on the MFM was proposed for damage detection and localisation in the main cables and hangers of a suspension bridge. | A suspension bridge |
| [ | The MFM was employed to evaluate its performance using the displacement of nodes for damage detection | A honeycomb composite beam structure |
| [ | The MFM was employed for damage detection of cantilever beam-type structures through estimation of the damage-induced inter-storey deflection (DIID). | Cantilever beam-type structures |
Some recent development in applications of FRFs for damage detection in composite structures.
| Ref | Description | Model |
|---|---|---|
| [ | A method based on the modelling of nonlinear Auto-Regressive Moving Average with eXogenous Inputs (NARMAX) and the Nonlinear Output Frequency Response Functions (NOFRFs)-based analyses was proposed for damage detection | Plate structures |
| [ | Artificial neural networks were employed to develop a damage detection method using FRFs. The proposed method is capable of nonlinear damage detection effectively when the excitation is set at a specific level | A three-story structure |
| [ | A Frequency Response Function (FRF)-based damage detection strategy based on the usage of measured FRF was proposed. Graphical diagrams were used to identify the exact location of defective element(s) | Cantilever beam-type structures |
| [ | Three Fractal Dimention (FD)-based damage indices, i.e., Higuchi, Katz, and Sevcik, based on the FD analysis of FRF data in frequency domain were proposed | Beam-type structures |
| [ | A modified sensitivity equation was proposed to solve the problem of damage detection in structures with closely situated eigenvalues. | Three-layered laminated composite plate |
Different types of features employed in some recent model-updating techniques for damage detection of composite structures.
| Methods | Features | Refs |
|---|---|---|
| Conventional model updating | - FRFs | [ |
| Substructuring techniques | - Frequencies and mode shapes | [ |
| Regularisation techniques | - Accelerations | [ |
Different types of features employed in some recent optimisation-based methods for damage detection of composite structures.
| Algorithms | Features | Refs |
|---|---|---|
| GA | - Mode shapes and stiffness matrix | [ |
| DE | - Mode shapes | [ |
| PSO | - Natural frequencies and mode shapes | [ |
| ABC | - Natural frequencies and mode shapes | [ |
The advantages and disadvantages of frequency domain versus time domain damage-detection methods.
| Methods | Advantages | Disadvantages | Feature |
|---|---|---|---|
| Frequency Domain (FD) | - Simple and rapid identification | - Are limited in terms of frequency resolution of the estimated spectral data | - Peak picking (PP) |
| Time Domain (TD) | - They are more appropriate for continuous monitoring | - The results can be unreliable for a pair of closely spaced natural frequencies | - Natural excitation technique (NExT) |
Figure 6Procedures of training an ML algorithm.
Some studies on the application of supervised/unsupervised ML algorithms in structural damage-detection problems.
| Methods | Advantage | Disadvantage | Input–Output |
|---|---|---|---|
| Supervised learning | - Commonly ML algorithms | - Needs features obtained from both undamaged and damaged states of the structure | - Frequencies and mode shapes—stiffness reduction [ |
| Unsupervised learning | - Needs features of the intact state of a structure | - Limited to Level 1 damage identification | - Time-series displacements and rotations—structural condition monitoring [ |
Some review papers on the application of DL and ML in SHM of composite structures.
| Refs | Method | Description | Model |
|---|---|---|---|
| [ | Deep Learning | - A basalt fiber-reinforced polymer (BFRP) pipeline system was analysed. | Fiber-reinforced polymer (FRP) composite pipeline |
| [ | Deep Learning | - A damage-assessment algorithm for composite sandwich structures was developed | Composite sandwich structures |
| [ | Deep Learning | - Deep learning was exploited for quantitative assessment of visual detectability of different types of damage in in-service laminated composite structures | Laminated composite structures such as aircraft and wind turbine blades |
| [ | Deep Learning | - Labeled damaged data was generated through FE models for a pin-joint composite truss structure | A pin-joint composite truss structure |
| [ | Artificial Neural Network (ANN) | - The fast convergence speed of gradient descent (GD) techniques of ANN and the global search capacity of evolutionary algorithms (EAs) were exploited for network training | Laminated composite structures |
| [ | Artificial Neural Network (ANN) | - A new modified damage indicator combined with ANN was proposed | Laminated composite structures |
| [ | Machine learning | - The possibility of damage detection through monitoring acoustic emission (AE) signals generated in minicomposites with elastically similar constituents was demonstrated | Unidirectional SiC/SiC composites |
| [ | Deep autoencoder | - Ultrasonic Lamb waves data were used to develop a robust fatigue damage detection method via deep autoencoder (DAE) | Composite structures |
Figure 7(a) Smart structures and smart adaptive structures, and (b) implementation of structural health monitoring.
Figure 8Reviewed number of publications per time period.