| Literature DB >> 34947002 |
Ana Vila-Santa1,2, Fernão C Mendes1,2, Frederico C Ferreira1,2, Kristala L J Prather3, Nuno P Mira1,2.
Abstract
Microbially produced carboxylic acids (CAs) are considered key players in the implementation of more sustainable industrial processes due to their potential to replace a set of oil-derived commodity chemicals. Most CAs are intermediates of microbial central carbon metabolism, and therefore, a biochemical production pathway is described and can be transferred to a host of choice to enable/improve production at an industrial scale. However, for some CAs, the implementation of this approach is difficult, either because they do not occur naturally (as is the case for levulinic acid) or because the described production pathway cannot be easily ported (as it is the case for adipic, muconic or glucaric acids). Synthetic biology has been reshaping the range of molecules that can be produced by microbial cells by setting new-to-nature pathways that leverage on enzyme arrangements not observed in vivo, often in association with the use of substrates that are not enzymes' natural ones. In this review, we provide an overview of how the establishment of synthetic pathways, assisted by computational tools for metabolic retrobiosynthesis, has been applied to the field of CA production. The translation of these efforts in bridging the gap between the synthesis of CAs and of their more interesting derivatives, often themselves non-naturally occurring molecules, is also reviewed using as case studies the production of methacrylic, methylmethacrylic and poly-lactic acids.Entities:
Keywords: adipic acid; carboxylic acids; glucaric acid; levulinic acid; methacrylic acid; microbial cell factories; muconic acid; pathway prospecting; synthetic biology
Year: 2021 PMID: 34947002 PMCID: PMC8706239 DOI: 10.3390/jof7121020
Source DB: PubMed Journal: J Fungi (Basel) ISSN: 2309-608X
Figure 1Schematic representation of the diversified set of products that can be produced in a biorefinery, including biofuels, polymers and commodity chemicals.
CAs identified as more interesting green building blocks, according to reports identified by the US DOE [8,10] or by the European research project BREW [9]. Showing the application, the main industrial production method, the already described possibilities of production via microbial fermentation (for those cases in which fermentation is not already the main production method) and the derivatives with the potential to displace oil-derived precursors. Relevant references are provided in the text. MAA-methacrylic acid; MMA-methylmethacrylic acid; THF-Tetrahydrofuran.
| CA | Applications | Important Derivatives | Main Industrial Production Method | Microbe-Based Production Alternative |
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| Detergents, food additives, pharmaceuticals, polyesters, solvents | Butanediol, THF, γ-butyrolactone | Hydration of maleic anhydride | Fermentation from renewable resources (Novozymes) using |
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| Hydrogenation of maleic anhydride, maleic or fumaric | Fermentation at pilot scale using | ||
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| Synthesis from butane-derived maleic | No industrial process established; production using fermentation with filamentous Fungi reported | ||
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| Superabsorbent, adhesives, surface coatings and paintings | Acrylates and 1,3-propanediol | Hydrolysis of 3-hydroxypropionitrile, hydrolysis of β-propiolactone and oxidation of 1,3- propanediol | No industrial process established; Fermentation from glucose or glycerol reported, mainly using |
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| Nutritional supplement in food and animal feed, sweeteners | Polyaspartic, aspartic anhydride, amine butanediol, amine THF, amine butyrolactone | Amination of fumaric acid (enzymatic or with immobilized cells), fermentation with | - |
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| Nylons and polyesters | Lactone, polyglucaric esters and amides | Chemical oxidation with nitric acid | Glucose fermentation using |
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| Food additive, potential new polymers | 1,5-propanediol, 1,5-propanediacid, 5-amino, 1-butanol | Glucose fermentation using | - |
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| Rubber, solvents, acrylates, detergents, superabsorbents, drug delivery polymers, dental materials | MAA, MMA, polyesters, poly-itaconic acid polymers and styrene-butadiene | Glucose fermentation using | - |
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| Solvents, polymers, acrylates, herbicides, photodynamic therapy | 2-methyl-THF, levulinate esters, 1,4-pentanediol, β-acetoacrylate, lactones, δ-aminolevulinic, diphenolic acid | Acid hydrolysis of crystalline sugars or lignocellulosic residues | No industrial process established; reported production from glucose using |
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| Biodegradable fibers in clothing, furniture and biomaterials | Lactate esters, propylene glycol, acrylates, poly-lactic acid | Fermentation of glucose from corn, cassava and sugarcane using | - |
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| Food additive, solvent, fibers, filters, cellulose plastics and resins (used in paints, adhesives, coatings and textiles) | Vinyl acetate, acetic anhydride, acetate esters, monochloroacetic acid | Methanol carbonylation; liquid-phase oxidation of aliphatic hydrocarbons; fermentation using acetic acid bacterial (mainly in the vinegar industry) | - |
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| Acidulant, preservative, emulsifier, flavoring additive, sequestrant and buffering agent | - | Starch or glucose fermentation using | - |
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| Cleaning and construction industries, food additives including prebiotics | Glucono-lactone, sodium gluconate | Oxidation of glucose; Glucose fermentation using | - |
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| Nylons and polyesters, plasticizers and lubricants | Esters for polymerization (PVC) | Synthesis from benzene | Fermentation of fatty acid rich-feedstocks (Verdezyne) or glucose (BioAmber) using yeasts (at a pilot scale) |
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| Various coatings (decorative, industrial, drug tablets, clothes), adhesives, polishes, carpet backing compounds | Methyl acrylate, ethyl acrylate, butyl acrylate and 2-ethylhexyl acrylate, polyacrylates | Oxidation of propene | Fermentation from renewable feedstocks (Arkema); Fermentation of dextrose and sucrose-based feedstocks (OPXBio and Dow) using |
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| Tanning and dyeing agent for textiles, packaging materials | Polyglycolate, polyglicoside, butyl-glycolate | Catalysis from CO2 and formaldehyde and hydrolysis of chloroacetic acid | No industrial process established; reported production using |
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| Plastics industry (automotive and packaging applications), synthetic fibers for textiles or industry (mainly nylon) and food acidifying agent | Adipic, terphthalic acid and trimellitic acid, caprolactam | Catalytic oxidation of cyclohexanol or cyclohexanol/cyclohexanone mixtures | No industrial process established; reported production from degradation of benzene-like xenobiotics and from glucose fermentation using Pseudomonas spp. (natural producers) and |
Figure 2Muconic acid (MA) and glucaric acid (GA) assembled synthetic pathways. Each step is numbered according to the enzyme numbers indicated in Supplementary Table S1. The GA production pathway starts from Glc-6-P and involves the “exogenous” enzymes myo-inositol-1-P synthase (1), myo-inositol oxygenase (2) and uronate dehydrogenase (3). The MA production pathways start from 3-DHS, chorismate, anthranilate or tyrosine. The pathway starting from DHS involves a DHS hydratase (1), a protocatechuate decarboxylase (2) and a catechol 1,2-dioxygenase (3). Five different MA-production pathways originate in chorismate: (i) via 4-HBA, using a chorismate pyruvate lyase (4), a 4-HBA hydrolase (5), a protocatechuate decarboxylase (2) and a catechol 1,2-dioxygenase (3); (ii) via 4-HBA and phenol, using a 4-HBA decarboxylase (6), a phenol hydrolase (7) and a catechol 1,2-dioxygenase (3); (iii) via salicylate, using an isochorismate synthase (8), an isochorismate pyruvate lyase (11), a salicylate monooxygenase (12) and a catechol 1,2-dioxygenase (3); (iv) via salicylate and phenol, using an isochorismate synthase, an isochorismate pyruvate lyase, a salicylate decarboxylase (13) and a phenol hydrolase; (v) via tyrosine, using a tyrosine phenol lyase (15), a phenol hydrolase (7) and a catechol 1,2-dioxygenase (3). The pathway starting from anthranilate (a chorismate derivative) involves an anthranilate 1,2-dioxygenase (14) and a catechol 1,2-dioxygenase. G6P-glucose-6-Phosphate; 3-DHS -3-dehydroshikimate; 4-HBA—4-hydroxybenzoate; 2,3-DHB-2,3-dihydroxybenzoate; Glc-Glucose; Glc-6-P-Glucose-6-phosphate.
Examples of enzyme combinations that have been successfully assembled to enable production of glucaric, muconic, adipic, acrylic and levulinic acids in E. coli or S. cerevisiae. The data shown here is further complemented in Supplementary Table S1, where it shows the comprehensive list of enzyme combinations published thus far in the assembly of synthetic pathways for the production of the above referred CAs. The numbers in brackets assigned to each non-native enzyme correspond to the steps of the synthetic pathway shown in Figure 2 and Figures 4–6. It is also indicated for each enzyme the corresponding EC number.
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| Scaffolded— | Scaffolded— | Scaffolded— | 2.5 g/L | [ | ||||||||||||||
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| Endogenous Ino1 | Stabilized | 6 g/L | [ | |||||||||||||||
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| 38.6 g/L ● | [ | ||||||||||||||||
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| 1.24 g/L | [ | |||||||||||||||||
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| 1.5 g/L | [ | ||||||||||||||||
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| 389.96 mg/L | [ | ||||||||||||||||
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| 186 mg/L | [ | ||||||||||||||||
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| 3.83 mg/L | [ | ||||||||||||||||
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| - | [ | ||||||||||||||||
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| 0.3 g/L | [ | ||||||||||||||||
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| 2.6 mg/L | [ | ||||||||||||||||
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| 0.12 g/L | [ | ||||||||||||||||
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| 159 mg/L | [ | ||||||||||||||||
| 455 mg/L | [ | ||||||||||||||||||
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| ~250 µM | [ | ||||||||||||||||
● The very different yield, compared to the others in synthetic pathways that utilized the same enzymes, results from this study having been undertaken in a bioreactor with fed-batch supplementations of glucose. * Denotes enzymatic assignments that result from promiscuity, and therefore it is not shown as an attributed E.C. number.
Figure 3Schematic representation of a putative workflow that can be used to promote the prospection of new-to-nature pathways to enable the production of a non-natural compound in a microbial host of interest (in this case, S. cerevisiae and E. coli).
Figure 4New-to-nature adipic acid production pathways. The pathways depicted in this picture describe the combinations of different enzymes that have been assembled in vivo or suggested in vitro to result in the formation of adipic acid. A detailed description of the enzymes catalyzing the different reactions is provided in Supplementary Table S1. Reactions depicted with “?” have no specific enzyme assigned. Pathways highlighted in yellow (the 2-oxopimelic route), in blue (the reverse adipate route) and in purple (combinations of β, reverse-β and ω-oxidation) have been successfully assembled in vivo, while those shown in the grey (starting from lysine or from 2-oxoadipic acid) result from in silico retrobiosynthesis without experimental validation. The utilization of bio-chemocatalysis in which adipic acid is produced from muconic or glucaric acids obtained by fermentation is also included in the picture. Reverse adipate degradation: (1) 3-oxoadipyl-CoA thiolase; (2) 3-hydroxyadipyl-CoA dehydrogenase; (3) 2,3-dehydroadipyl-CoA hydratase; (4) 2,3-didehydroadipyl-CoA reductase; (5) adipyl-CoA thioesterase; (6) 3-ketoacyl-CoA thiolase, (7) trans-enoyl-CoA reductase; (8) ω-hydroxylase; (9) alcohol dehydrogenase; (10) aldehyde dehydrogenase; (11) entails the multi-step 2-oxoglutaric elongation to 2-oxopimelic acid; (12) branched-chain alpha-ketoacid decarboxylase; (13) endogenous enzyme; (14) 2-hydroxyadipate dehydrogenase, (15) 2-hydroxyadipyl-CoA synthase (15); (16) 2-hydroxyadipyl-CoA dehydratase; (17) lysine conversion to allysine, which is oxidized to 2-aminoadipic acid (18), followed by its conversion to 2-hexenedioic acid (19) and reduction to adipic acid (20). (21) and (22) refer, respectively, to processes of chemical conversion of muconic and glucaric acid to adipic acid.
Figure 5Biosynthetic levulinic acid-production pathways proposed and/or assembled in vivo to enable production in microbial cells. The pathways depicted in the picture include those already assembled in vivo (in blue) and those identified by metabolic retrobiosynthesis (in green, red and yellow). Detailed identification of the enzymes involved in the different steps is provided in Supplementary Table S1. Enzymatic steps are numbered to match the enzymes detailed in Supplementary Table S1. Lumped reactions (involving multiple enzymatic steps) are depicted in dashed lines. For the pathways depicted in blue, one route starts with a β-ketoadipyl-CoA thiolase (1) and a 3-oxoadipyl-CoA transferase (2) and the other route entails the synthesis of protocatechuic acid (PCA) (4) and a dearomatization pathway (5), with both ending with a 3-oxoadipic acid decarboxylase (3). The red pathway entails an aldolase (7) and a series of redox reactions (8), while the green pathway starts with either a D-ALA transaminase (9) or a glutamate semialdehyde aminomutase (11) to yield 4,5-diaminovaleric acid, which is deaminated to LA by diaminovaleric ammonia lyase (10). The yellow pathway includes a 4-amino valeric aminomutase (12) and a 4-aminovaleric transaminase (13).
Figure 6Synthetic poly-lactic acid (PLA), methacrylic acid (MAA) and methyl-methacrylic acid (MMA) production pathways assembled in vivo or identified by in silico metabolic retrobiosynthesis. Detailed information about the enzymes involved in the different steps is provided in Supplementary Table S1. Steps identified by metabolic retrobiosynthesis are indicated in black boxes, and those in which it was not possible to assign an enzyme are marked with “?”. Bio-chemical catalytic conversion of itaconic acid (ITA) to MAA is also shown in the picture as an alternative production method. (1) isobutyryl-CoA synthase; (2) acyl-CoA oxidase; (3) hydroxybenzoyl-CoA thioesterase; (4) 4-hydroxyisobutyryl-CoA mutase; (5) 3-hydroxyisobutyryl-CoA dehydratase; (6) acetoacetyl-CoA thiolase; (7) acetoacetyl-CoA; (8) 3-hydroxyisobutyrate mutase; (9) 2-hydroxyisobutyryl-CoA de-hydratase; (10) mesaconate decarboxylase; (11) 4-hydroxyisobutyryl-CoA mutase; (12) 3-hydroxyisobutyryl-CoA hydrolase; (13) 3-hydroxyisobutyrate dehydratase; (14) methylmalo-nyl-CoA reductase; (15) hydroxyisobutyrate dehydrogenase; (16) methylmalonyl-CoA Reductase; (17) 3-aminoisobutyrate transaminase; (18) 3-aminoisobutyrate ammonia lyase.