| Literature DB >> 34382900 |
Norbert Furtmann1, Marion Schneider1, Nadja Spindler1, Bjoern Steinmann1, Ziyu Li2, Ingo Focken1, Joachim Meyer3, Dilyana Dimova1, Katja Kroll1, Wulf Dirk Leuschner1, Audrey Debeaumont1, Magali Mathieu4, Christian Lange1, Werner Dittrich1, Jochen Kruip5, Thorsten Schmidt1, Joerg Birkenfeld1.
Abstract
Next-generation multi-specific antibody therapeutics (MSATs) are engineered to combine several functional activities into one molecule to provide higher efficacy compared to conventional, mono-specific antibody therapeutics. However, highly engineered MSATs frequently display poor yields and less favorable drug-like properties (DLPs), which can adversely affect their development. Systematic screening of a large panel of MSAT variants in very high throughput (HT) is thus critical to identify potent molecule candidates with good yield and DLPs early in the discovery process. Here we report on the establishment of a novel, format-agnostic platform process for the fast generation and multiparametric screening of tens of thousands of MSAT variants. To this end, we have introduced full automation across the entire value chain for MSAT engineering. Specifically, we have automated the in-silico design of very large MSAT panels such that it reflects precisely the wet-lab processes for MSAT DNA library generation. This includes mass saturation mutagenesis or bulk modular cloning technologies while, concomitantly, enabling library deconvolution approaches using HT Sanger DNA sequencing. These DNA workflows are tightly linked to fully automated downstream processes for compartmentalized mammalian cell transfection expression, and screening of multiple parameters. All sub-processes are seamlessly integrated with tailored workflow supporting bioinformatics. As described here, we used this platform to perform multifactor optimization of a next-generation bispecific, cross-over dual variable domain-Ig (CODV-Ig). Screening of more than 25,000 individual protein variants in mono- and bispecific format led to the identification of CODV-Ig variants with over 1,000-fold increased potency and significantly optimized production titers, demonstrating the power and versatility of the platform.Entities:
Keywords: Bispecific antibodies; data analytics; developability; high throughput screening; lab automation; protein engineering
Mesh:
Substances:
Year: 2021 PMID: 34382900 PMCID: PMC8366542 DOI: 10.1080/19420862.2021.1955433
Source DB: PubMed Journal: MAbs ISSN: 1942-0862 Impact factor: 5.857
Figure 2.Designs of robotic platforms and automated lab unit operations. a) Robotic platforms designs. CAD drawings of the three robotic stations are shown providing side and top views including sequential numbering of integrated components. The E. coli station (ES) is designed as standalone unit to handle all E. coli-related lab unit operations (LUOs). The station is used to pick individual bacterial colonies from SBS (Society for Biomolecular Screening) compatible agar plates into 384- or 96-well plates and to inoculate 96-well-based plate formats from glycerol stocks by a cherry picking-like process using a Norgren CP7200 colony picker. Plate handling is done by a PlateButler® PreciseFlex robotic arm. A maximum of approximately 10,000 picking events can be realized per day. The fully automated DNA handling station (DHS) is designed to realize all plasmid DNA-related workflows. The station is particularly used to carry out plasmid DNA preparations using Phynexus PhyTip® chromatography technology, determine concentrations of plasmid DNAs by UV/Vis (DropSense96), re-array plasmid DNA samples and normalize the DNA concentrations of the samples in a single step, create pre-defined plasmid DNA mixtures, and generate plasmid DNA stocks for long term storage (cherry picking). To this end we integrated an automated Hamilton™ Star liquid handling device with other commercially available components for DNA concentration measurement and sample management and a PlateButler® PreciseFlex robotic arm for plate handling. The DHS accepts diverse plate and tube types which can be used with lids or seals. A maximum of 2,000 plasmid DNA preparations and 10,000 plasmid DNA normalizations can be performed per regular five-day work week. The protein science station (PSS) is a flexible robotic platform designed to conduct all cell and protein related LUOs in a fully automated fashion. The station is used to transfect mammalian HEK293 cells in 96 deep well plates in a sterile environment, to harvest protein containing cell supernatants by centrifugation and to transfer or dilute samples into other 96- or 384-well plates. Expression supernatants can be quantified by BLI- (ForteBio Octet HTX) or ELISA- (BMG CLARIOStar) based technologies. Furthermore, protein expression titers in cell supernatants can be normalized or diluted and successively applied to BLI- or ELISA-based binding assays. If required, proteins can be purified from expression supernatants using Phynexus Phytip® column technology. The purified proteins can then be quantified by UV-Vis (Unchained Labs Big Lunatic), normalized reformatted and analyzed by nanoDSF (Nanotemper Prometheus). As for the DHS, we integrated an automated Hamilton™ Star liquid handling device with other commercially available components for protein concentration measurement, analytics, and sample management and a PlateButler® PreciseFlex robotic arm for plate handling. In addition, the workstation is used to label labware with specific barcodes and to seal the samples for long term storage. In general, plates are handled with lids or seals for sterility reasons. For facility maintenance, instrument drawers and turntables are included where appropriate. To increase flexibility of the PSS, the ForteBio Octet HTX analyzer is located on a connector trolley that can be docked to the robotic station via the Lab Services PlateButler® Pier & BarQ system. This trolley can be easily disconnected and replaced by alternative instruments on further connector trolleys. Capacities of the PSS comprise over 12,000 HEK293 transfections and expression supernatant normalizations per regular five-day work week. All ES, DHS or PSS components, as listed and described in more detail in the materials and methods section and in Supplementary Table 1, are integrated and controlled by the PlateButler® software. By using a two-level principle, our ES, DHS, or PSS multi-instrument systems are set up in a distributed environment where the main application acts as the supervisor that integrates all devices. The instruments themselves are controlled by their own dedicated software which can, however, also be accessed directly by the operating scientist. All plate flows are tracked by PlateButler® software which also creates customized reports of automated experimental runs to allow for simple upload to the GDB-based laboratory information management system. b) Plateflows and automated lab unit operations. ES-operated processes: E. coli colony picking and inoculation: First, HC and LC DNA libraries are transformed into E. coli and plated onto SBS compatible omni-tray agar plates. A customized colony picking unit (Figure 2a; E. coli station (ES)) then mediates the transfer of individual colonies to 96-deep well plates (DWP) which have been supplied with 2YT growth media through an integrated multi-drop liquid dispenser. Inoculated bacterial cultures are then grown at 37°C overnight. Alternatively, glycerol stock plates are generated first from the bacterial cultures for long term storage and new 96 DWPs are inoculated from the glycerol stock plates (not shown; see materials and methods section). DHS-operated processes: DNA preparation and handling: In the next step, plasmid DNAs are extracted and purified automatically from sedimented E. coli cultures using Phynexus PhyTip® chromatography columns and subjected to DNA sequencing. Plasmid DNAs of sequence-verified clones (colored dots) are measured, normalized, and transferred to new 96-well plates. Following normalization of the plasmid DNA concentration, DNA LC/HC pairs which correspond to an in-silico MSAT DMOL reference are combined in individual cavities of 384-well plates together with oriP/EBNA vectors for stable plasmid propagation. PSS-operated processes: HEK293 cell transfection, protein expression and analysis: 384-well plates are re-arrayed to 96 DWPs that already include appropriate process and assay controls in pre-defined wells (columns 10–12). Subsequently, DNAs are mixed with HEK293F cells and PEI transfection reagent and cultivated for seven days at 37°C. After cultivation, cells are sedimented by centrifugation and cell expression supernatants are transferred to new 96 DWPs. From the new DWPs, aliquots of the samples are directly diluted into 384-well plates and first quantified by biolayer-interferometry (BLI) using an Fortebio Octet HTX instrument. Following quantification, samples are frequently normalized to appropriate concentrations before being applied to cell-based (e.g., protein phosphorylation) assays or qualitative and quantitative binding experiments using BLI- or ELISA-based technologies. For other biophysical characterization methodologies such as Nanotemper-based thermal stability assessment, samples are first immunoaffinity purified using Phynexus PhyTip® chromatography columns. c) Data processing workflow. Figure 2c describes the integrated data flow between the robotic systems (PlateButler® software), the data base (GDB®), internally developed bioinformatic tools (Python®-based) and commercial software for data analysis and visualization (idbs XLfit®, Certara D360™ and TIBCO Spotfire®). All plate and well information (including barcodes and plate hierarchies) along the screening process are consecutively fed into the data base using an a-posteriori workflow. After completion of all plate operations, the PlateButler® software generates reports as .txt files with relevant process information (e.g., barcodes of source and target plates, well to well mapping, plate types and transferred volumes) which can be uploaded into the data base (directly or after undergoing a quality control step of the pipetting operation via custom Python-based scripts). Pipetting and plate operations on the robotic systems can be initiated in different ways: 1) via pre-configured methods within the PlateButler® software (e.g., colony picking, plate copying and 96- to 384-well plate re-array operations); or 2) via a combination of pre-configured methods and worklists (e.g., hit picking, normalization, and transfection operations). Worklists are generated in .txt file format using Python-based tools and include information on source and target well positions and barcodes, as well as on plate types and volumes to be transferred. The required information for the worklist generation is automatically extracted from reports of previous plate operations or the central data repository GDB. Assay data files (including raw data) generated on the robotic system are pre-processed and analyzed via idbsXLfit® before being uploaded into the data base. Certara D360™ (Certara, Princeton, NJ) and TIBCO Spotfire® (Tibco, Palo Alto, CA) solutions are used to aggregate visualize and analyze all data generated along the value chain for the candidate molecules
Figure 3.Optimization of prototypic CODV-Ig variants. a) Engineering strategy. At start, two antagonistic monoclonal antibodies (αT1 and αT2) directed against two unrelated antigens (target 1 (T1) and target 2 (T2)) were combined in a cross-over fashion in two orientations to allow for simultaneous neutralization of both targets (Prototypic CODV-Igs). The antagonistic drug potencies of the monoclonal antibodies were in the picomolar (αT1) to low nanomolar (αT2) range as determined in cell-based functional assays reflecting the inhibition of T1- and T2-mediated reporter gene activation respectively. However, when combining both antibodies in the CODV-Ig format, the inhibitory potency against T2 dropped by more than 3 fold while the IC50 against T1 remained largely unaffected. Interestingly, the bispecific αT1-αT2 CODV antibody could be produced at significantly higher titers (100 mg/L vs. 50 mg/L) when presenting the binding domain against T2 on the outer position of the CODV, which indicated additional structural constraints. Primary optimization goals were to increase potency and productivity of the prototypic CODV-Ig constructs to meet the desired profile by applying a two-step engineering approach. First the neutralization activity of the αT2 antibody should be increased to sub-nanomolar levels on the Fab level followed by accommodation of optimized αT2-VRs in the CODV-Ig format by modifying the composition of the VR connecting peptide linkers on the HCs and LCs while providing both possible VR orientations. b) Structural diversification. 75 mutational VRs designs from step1 displaying varying combinations of beneficial CDR mutations were selected to be combined with three different VR backbones in the CODV format. The VR backbones included in addition to the wildtype αT2 backbone two alternative, sequence-optimized αT2 VR backbones where potential post-translational modifications had been addressed by neutral substitutions (75 VR designs x 3 backbones = 225 VRs). The resulting 225 αT2 VR alterations were assembled with the αT1 VR in the CODV-Ig format in two orientations using 24 different peptide linker combinations, giving rise to 10,800 possible variants
Figure 4.Compartmentalized positional Fab library screening. a) Expression activity correlation. 66 positional-NNK libraries (representing 28 variable light chain (VL) domain and 38 variable heavy chain (VH) domain libraries) addressing all complementarity-determining region (CDR) positions of the His-tagged anti-T2WT Fab were deconvoluted into their single amino acid substitutions using the same workflow as described for CODV-Igs in Figure 1 and Supplementary Figure 2. 1,054 of 1,254 potential variants (pre-registered as DMOLS) arising out of 19 alternative amino acid substitutions for all 66 CDR positions could be recovered. Individual substitutions that correspond to distinct CDRL1-L3 or CDRH1-H3 positions are represented by vertically aligned dots. CDR definition according to Kabat scheme slightly modified as described by Votsmeier et al.[25] HEK293 expression supernatants of the single NNK Fab variants were quantified by anti-His detection using BLI technology and then analyzed in cell-based HTRF reporter gene assays to inhibit T2-dependent STAT protein phosphorylation. The expression quantification results are represented by different colors. Expression ratios relative to the quantified His-tagged anti-T2WT Fab construct are shown by a color gradient from low (red; VL & VH: Min (Minimum) = 0.04), medium (yellow; VL Med (Median) = 1.38, VH Med = 1.14) to high (green; VL Max (Maximum) = 2.61, VH Max = 3.74). Activity ratios of the corresponding mutants relative to the wildtype calculated from STAT protein phosphorylation inhibition in THP-1 cells after T2 stimulation in HTRF assay (single dose measurements) are displayed on the y-axis. The solid blue line represents the ratio of 1.3. Distinct CDR variants (VAR) marked in dark blue are representatives of full dose response measurements (Figure 4b). Black circles indicate highly active variants that were selected for recombination in the αT2-Fab scaffold (see below Figure 5). Ratios ≤0 depict variants with no measurable STAT protein phosphorylation inhibition. b) Dose response curves of STAT protein phosphorylation inhibition in THP-1 cells after T2 stimulation by selected Fab mutants. Supernatants containing the expressed Fab mutants were serially diluted and tested as described in materials and methods. Low control, containing only THP-1 cells without T2 stimulation is defined as 100% inhibition and high control with T2 stimulation as 0% inhibition. Averages of duplicate measurements are shown in the plot. Standard deviations are represented as error bars. Note that increased activity levels seen in a) correlated well with decreased 50% inhibitory concentrations (IC50). For example, variants exhibiting over 150% of the wild activity (VAR00402 or VAR01083) also showed a more than 5-fold decrease of the corresponding wild type IC50 values. c) Affinity potency correlation. Activity ratios of 1,054 individual Fab variants were plotted against the dissociation rate constants (koff) quotient from the anti-T2WT Fab and the individual variants as measured by BLI (antigen capture mode) with increased ratios indicating reduced off-rates. The 56 variants which displayed greater 130% activity are marked in blue. Five variants for which full dose responses have been determined are indicated in red. Note that slower off-rates (indicative of improved affinities) often did not correlate with increased activities. d) Structural analysis. Positional library screening yielded a comprehensive and multi-dimensional data set that constitutes a basis to deeper explore structure-function relationships of the αT2 binder. As an application example, a solid surface representation of a crystallographic structure of the anti-T2WT Fab fragment (gray) in complex with T2 (a. turquoise – solid surface; b. turquoise – transparent surface) was generated. CDR positions for which substitutions were found that: 1) significantly increase potency and affinity are shown in green; 2) increase affinity only are colored yellow; 3) increase potency only are depicted in blue. Note that many potency-improving residues are located outside the paratope-epitope interaction interface
Figure 6.Compartmentalized CODV-Ig library screening. a) Impact of CODV-Ig design on expression. Graphical representation of expression values across 10,538 CODV-Ig variants. Individual tiles represent the different CODV-Ig designs with 225 optimized VRs corresponding to the rows of the matrix and 24 linker configurations corresponding to the columns. The two CODV-Ig orientations are shown separately. Individual expression values contained in tiles of the grid are scaled by a color gradient from low (red; Min ≤ 0.1 mg/L), medium (yellow; Med = 29 mg/L) to high (green; Max = 233 mg/L). Note that linker variegations can lead to significantly improved expression titers for same VR combinations in different orientations indicating that expression titers can be optimized by structural adaptations. b) Expression activity correlation. Full dose response measurements of STAT protein phosphorylation inhibition in THP-1 cells after T2 stimulation by 1,621 CODV-Ig variants selected based on expression (>75 mg/L). Activity ratios of the corresponding 1,621 variants relative to the prototypic αT1-αT2-CODV-Ig (Orientation 2) were plotted against the expression rate (mg/L). Binding capacities against T1 were confirmed by BLI in an antigen capture format. Binding response ratios of the variants relative to the prototypic αT1-αT2-CODV-Ig (Orientation 2) are shown by a color gradient from low (red; Min = 0.04), medium (yellow; Med = 0.52) to high (green; Max ≥ 1). Note that the vast majority of CODV-Ig variants displayed binding capacities against T1 similar to the αT1-αT2-CODV-Ig starting variant. Variants, for which full dose response curves are depicted in c) are indicated by a black cross and respective VAR identifiers. Note that accommodation of optimized VRs in CODV-Ig format led to the identification of variants showing up to 1,000-fold improved activities. c) Dose response curves of STAT protein phosphorylation inhibition in THP-1 cells after T2 stimulation by selected CODV-Ig variants. Assay description as detailed in Figure 4b
Figure 1(Continued)
| BB plates | BLI binding plates |
| BLI | Biolayer interferometry |
| CA plates | Cell-based assay plates |
| CDR | Complementarity-determining region |
| Cfu | Colony forming unit |
| CODV-Ig | Cross-over dual variable domain-Immunoglobulin |
| CR | Constant region |
| CV | Coefficient of variation |
| DCHAIN | Design chain |
| DHS | DNA handling station |
| DLP | Drug-like property |
| DMOL | Design molecule |
| DWP | Deep well plate |
| ES | |
| EX plate | Expression plate |
| Fab | Fragment antigen-binding |
| Fc | Fragment crystallizable |
| FS | Cleavage/fusion site |
| GDB | GeneData Biologics |
| GR | Generic region |
| GR-L | Generic region of linker peptide type |
| HC | Heavy chain |
| HEK cells | Human Embryonic Kidney Cells |
| HT | High throughput |
| IC50 | 50% inhibitory concentration |
| koff | dissociation rate constants |
| Ig | Immunoglobulin |
| LC | Light chain |
| LHD | Liquid handling device |
| LUO | Lab unit operation |
| M | Molar |
| mAb | Monoclonal antibody |
| Max | Maximum |
| Med | Median |
| Min | Minimum |
| MSAT | Multi-specific antibody therapeutic |
| NS plate | Normalization supernatant plate |
| PEI | Polyethylenimine |
| PSS | Protein Science Station |
| Rec | Recombination |
| RS | Recognition site |
| SBS | Society for Biomolecular Screening |
| SD | Standard deviation |
| SH plate | Supernatant hit selection plate |
| STAT | Signal transducer and activator of transcription |
| T1 | Target number one |
| T2 | Target number two |
| TD plate | Transfection ready DNA plate |
| TF | Transfection |
| VH | Variable domain of heavy chain |
| VL | Variable domain of light chain |
| VR | Variable region |