| Literature DB >> 34277568 |
Ana Luisa Silva1, Gabriel Maia da Silva Salvador1, Sílvia V F Castro2, Nakédia M F Carvalho1, Rodrigo A A Munoz2.
Abstract
3D printing is a type of additive manufacturing (AM), a technology that is on the rise and works by building parts in three dimensions by the deposit of raw material layer upon layer. In this review, we explore the use of 3D printers to prototype electrochemical cells and devices for various applications within chemistry. Recent publications reporting the use of Fused Deposition Modelling (fused deposition modeling®) technique will be mostly covered, besides papers about the application of other different types of 3D printing, highlighting the advances in the technology for promising applications in the near future. Different from the previous reviews in the area that focused on 3D printing for electrochemical applications, this review also aims to disseminate the benefits of using 3D printers for research at different levels as well as to guide researchers who want to start using this technology in their research laboratories. Moreover, we show the different designs already explored by different research groups illustrating the myriad of possibilities enabled by 3D printing.Entities:
Keywords: 3D printing; additive manufacturing; electroanalyisis; electrochemical cells; electrochemical devices
Year: 2021 PMID: 34277568 PMCID: PMC8283263 DOI: 10.3389/fchem.2021.684256
Source DB: PubMed Journal: Front Chem ISSN: 2296-2646 Impact factor: 5.221
SCHEME 1Flowchart of the main stages of the 3D printing process.
FIGURE 1Schematic diagram of: (A) Cartesian FFF and (B) SLA 3D printers (Source: Produced by the author).
Advantages and disadvantages of the FFF and VP 3D printers.
| Advantages/ Disadvantages | FFF | Vat polymerization |
|---|---|---|
| Low cost of printers | Yes | No |
| Wide variety of materials available at affordable prices | Yes | No |
| Possibility to make changes to the extruder | Yes | No |
| Prints large volume objects | Yes | No |
| Possibility of transparent printing | Yes | Yes |
| Possibility to print multiple materials simultaneously | Yes | No |
| Required post-processing | No | Yes |
| Easy maintenance | Yes | Yes |
| Low organic solvent compatibility | Yes | Yes |
| Z and X-Y resolution | No | Yes |
SCHEME 2Chemical structures of the polymers used as raw materials for 3D printing.
FIGURE 2Graphical representation of features of the raw polymeric materials used for FFF 3D printing (Source: Produced by the author from the data in Erokhin et al., 2019; Ligon et al., 2017; Appropedia.org; and the fabricants Rosemount Analytical Inc. and Curbell plastics).
- 3D printed electrochemical cells, including microfluidic devices and wearable platforms, their respective printing technique, polymers, and applications.
| Electrochemical device | 3D printing technique | Polymer (body or substrate) | Electrodes | Design (scheme and/or real image) | Post-Treatment/Electrode activation | Application | Ref. |
|---|---|---|---|---|---|---|---|
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| Flow cell for sensing (Line A) | SLA | Liquid acrylate resin | Boron-doped diamond or gold working electrode and quasi-reference electrode (Ag/AgCl wire) |
| Cleaned with isopropyl alcohol, acetone, and finally rinsed thoroughly with distilled water. Then UV-light curation for 30 min. | Microchannels (length of 3.5 mm, width of 3 mm and height of 0.2-0.25 mm) with a boron-doped diamond electrode embedded and an external quasi-reference electrode placed at the outlet. Experiments were performed with the redox probe ferrocenylmethyl |
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| Trimethylammonium. | |||||||
| Flow cell for electrolysis (Line B) | FFF | ABS | Ni foil (as cathode and anode) |
| Not required | Flow cell prototype for electrodeposition, corrosion, metal ion removal, organic oxidation and fuel cell |
|
| Flow cell for gas sensing (Line C) | SLA | Liquid acrylate resin | Au-plated stainless-steel thread rod | Dimensions of the closed box-shaped cell (5 cm x 3 cm x 3 cm) with solution inlet and outlet at opposite sides and insertion of the three electrodes | Not required | Hydrogen gas detection in metals under flow conditions |
|
| BIA cell for sensing (Line D) | FFF | ABS | Screen-printed electrodes |
| Not required | Paper enzymatic reactor for indirect glucose sensing based on the amperometric detection of H2O2 on s screen-printed carbon modified with Prussian blue within the 3D printed BIA (electronic pipette for injections) |
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| Assembling BIA cell for sensing (Line E) | FFF | ABS | Screen-printed carbon, graphite, gold and 3D-printed carbon |
| Not required | Amperometric sensing of dopamine, catechol, tert-butylhydroquinone, diclofenac, and dipyrone using different working electrodes |
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| Polishing of the 3D-printed electrode | |||||||
| Mechanized analytical platform with autosampler and a wall-jet cell (Line F) | FFF | ABS | Screen-printed electrodes |
| Not required | Autosampler controlled by Arduino for sample injection (500 nL) using a syringe micropump from several reservoirs constructed over the 3D printed platform. Injections were made over the working electrode of screen-printed system placed in a wall-jet configuration for amperometric detection (paracetamol, antioxidants and cocaine detection) |
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| Assembling wall-jet flow cell for HPLC (Line G) | FFF (cell) and FFF (electrodes) | ABS (body of the cell) and conductive PLA (electrodes) | 3D-printed CB/PLA |
| Electrochemical activation of the 3D-printed electrodes | Electrochemical flow cell with 3D-printed carbon electrodes for coupling via PTFE tubing to an HPLC system for the amperometric determination of NBOMes (illicit drugs) after chromatographic separation |
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| Graphene/PLA, graphite/PLA, graphite sheets and screen-printed electrodes | |||||||
| Assembling cell for sensing (Line H) | FFF (single step fabrication) | ABS (body of the cell) and conductive PLA (electrodes) | 3D-printed PLA with carbon black electrodes |
| Electrochemical treatment of the 3D-printed electrodes | Fabrication of a complete additively manufactured electrochemical cell applied for the voltammetric detection of different analytes of biological interest (dopamine, uric acid and ascorbic acid) |
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| Assembling cell combining sampler and sensor(Line I) | FFF | ABS (body of the cell) and graphene- PLA as sampler and working electrode | 3D-printed graphene-PLA working electrode |
| Mechanical polishing of the electrodes | The working 3D-printed electrode served as a collector (swab) of either explosive or gunshot residues at the forensic scene and as a voltammetric sensor of the collected molecules, TNT in explosives and Pb and Sb in gunshot residues |
|
| Assembling cell for sensing and biosensing (Line J) | FFF | PLA (body of the cell) and conductive PLA (electrodes) | 3D-printed PLA with graphene rod-shaped electrodes |
| Chemical treatment with nitric acid and borohydride | Three-electrode system 3D-printed in a single step using conductive filament connected to insulating 3D-printed support for electric connection. The working electrode was treated to generated reduce graphene oxide for further immobilization of enzymes for biosensing of catechol and serotonin |
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| Cell with separated reservoirs for the electrodes (Line K) | FFF | Natural polyamide 12 | 3D-printed PLA-CNT electrodes |
| Not required | Investigation of the electrochemical oxidation of hydrazine coupled with CO2 reaction. The 3D-printed cell contains separated compartments for the three electrodes and enables reactants to be introduced and inspected under oxygen-free conditions. The central compartment (21 mm inner diameter x 66 mm height) accomodates the working electrode (WE) and allows gas inlet. |
|
| Cell with the three electrodes embedded for sensing (Line L) | FFF (dual 3D printer for single step fabrication) | PLA (body of the cell) and conductive PLA (electrodes) | 3D-printed carbon black-PLA working electrode | 3D-printed box-shaped cell (1.6 cm x 1.6 cm x 1 cm height) with the three electrodes embedded with inner volume of ∼2 mL | Electrochemical treatment of the 3D-printed electrodes | Mercury determination by anodic stripping voltammetric after gold film formation over the 3D-printed PLA with carbon black |
|
| Lab-in-a-syringe voltammetric cell (Line M) | FFF | PLA (body of the cell) and conductive PLA (electrodes) | Graphite paste modified electrode |
| Graphite paste modified with metallic-organic framework | Metal (mercury or lead) preconcentration through a 3D-printed syringe for further anodic stripping voltammetric determination. The three-electrode system is placed within a 3D-printed hollow cylinde cell |
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| Assembling cell for sensing (Line N) | FFF and inkjet printing | ABS (body of the cell) and conductive PLA (electrodes) or Ag ink | Ink-jet printed Ag electrode; 3D printed ABS-carbon as counter; Ag/AgCl wire/ KCl (agar)/3D printed junction as reference |
| Electrochemical treatment of ink-jet printed Ag working electrode | Ink-jet printed electrode combined with FFF 3D-printed cell containing 3D-printed counter electrode and 3D-printed junction of the reference electrode. Nitrate determination in aqueous samples by voltammetric detection through the electrochemical reduction of nitrate ions. |
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| Ready-to-use device (Line O) | FFF and 3D pen | PLA (template of the device) and conductive carbon PLA (electrodes) | 3D-printed graphene-PLA working, counter and reference electrodes |
| Chemical treatment of the 3D-printed graphene-PLA electrode by immersion in DMF | The fabricated devices were demonstrated for the determination of dopamine, metals and hydrogen peroxide after surface modification with Prussian blue. |
|
| Ready-to-use device (Line P) | SLA and 3D pen | Acrylic resin (template of the device) and conductive carbon black PLA (electrodes) | 3D-printed graphene-PLA working, counter and reference electrodes |
| Electrochemical treatment of carbon black PLA electrode; AgCl formation on 3D printed carbon reference electrode | Templates were fabricated using SLA (30 mm x 15 mm) while a 3D pen was used to print the electrodes. Reference electrode modified with Ag/AgCl provided more stable responses. The device was applied for the analysis of a single drop solution containing the explosive TNT |
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| Assembling cell for sensing (Line Q) | FFF and 3D pen | PLA (body of the cell) and conductive PLA (electrodes) | 3D-printed carbon black-PLA counter and reference electrodes (II c and II d in A) using the 3D pen and planar working electrodes |
| Electrochemical activation of the 3D-printed carbon black electrode as well as of the boron-doped diamond electrode | The combination of FFF 3D-printed cell (cylinder of 26 mm diameter and 15 mm height) with a 3D pen to fabricate counter and reference electrodes within the cell. Different planar working electrodes can be assembled. Connections performed by electric copper wires inserted through the bottom. Applied for determination of 17α-ethinylestradiol in a contraceptive pill as well as other drugs. |
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| Microfluidic cell with electrode embedded (Line R) | FFF | PLA (body of the microfluidic cell) and graphene- PLA (electrodes) | 3D-printed graphene-PLA electrodes |
| Gold film electrodeposition | Single-step fabrication of a microfluidic device (two-electrode system with a working and counter/reference electrodes) for the amperometric detection of catechol |
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| Fluidic cell coupled to a SIA system (Line S) | FFF | PLA (body of the cell) and conductive PLA (electrodes) | 3D-printed graphene-PLA working electrode |
| Bi electrodeposition on the 3D-printed working electrode | 3D-printed fluidic cell using PLA (zoom out at the bottom and dimensions in cm) combined with a sequential injection analysis (SIA) system connected to a pump to inject sample, standard and modifier solutions. The proposed system was applied for the determination of cadmium and lead in honey after sample digestion. |
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| Microfluidic cell with potentiometric sensor embedded (Line T) | FFF | PLA | Screen-printed silver electrode modified with sulfide | 3D-printed chip device containing a microfluidic channels for mixing sample and electrolyte before potentiometric detection close to the solution outlet. The device has three solution inlets. Electrodes are screen-printed on the chip | Silver screen-printed modified with sulfide | 3D-printed microfluid device that enables solution mixing (derivatization step) integrated with a potentiometric sensor based on Ag2S (two-electrode system with working and reference electrodes) for the selective sulfide determination |
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| Thread-based microfluidic device (Line U) | FFF | ABS (body of the cell) and conductive PLA (electrodes) | 3D-printed PLA with carbon black electrodes | The three electrodes are 3D printed on a ABS platform at which the cotton thread is placed over the three electrodes working as solution carrier due to the capillary action | Electrochemical activation of the electrodes | 3D-printed platform containing the three-electrode system at the top and a cotton thread aligned between inlet and out reservoirs to serve as a microfluidic channel without the need of a pump. The micro-FIA system was applied for nitrite determination in well waters |
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| Microfluidic cell with pencil graphite electrode integrated (Line V) | SLA | Liquid acrylate resin | Pencil graphite electrodes | Transparent 3D-printed device with electrodes inter-connected (distance between the electrode of 0.6 mm and graphite thickness of 0.5 mm) | Electrochemical activation of the pencil graphite electrodes | Flow injection determination of clozapine using graphite electrodes embedded in a 3D printed microfluidic device using cotton threads to produce the microflow sensing platform for real-time measurement of antipsychotic clozapine level |
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| Microfluidic cell with macro or microelectrodes embedded (Line W) | PJM (Objet Connex 350 Multi-material 3D printer) | Liquid acrylate resin (VeroClear) | Platinum Black microelectrodes embedded within a PEEK cylinder and Nafion-coated glassy carbon | Transparent microfluidic (0.50 x 0.50 mm) platform with two electrodes placed along the channel | Channel cleaning with compressed air, then with polyimide-coated capillaries, compressed nitrogen and sonication. | This is the first device employing microelectrodes along the 3D printed microfluidic channel. Applied for sensing dopamine, NO and oxygen. |
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| Wearable sensors | |||||||
| Wearable sensor with integrate electronics (Line X) | FFF | Not mentioned | Screen-printed electrodes |
| Not required | Ring-based screen-printed sensor for vapor detection of DNT, H2O2 (explosive derivatives) and organophosphate nerve agent. Electronics for measurement are integrated within a 3D-printed box |
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| Wearable ring sensor (Line Y) | FFF | Polyurethane (ring) and conductive PLA (electrodes) | 3D-printed graphene-PLA working electrode |
| Gold electrodeposition | Enzymeless glucose sensing in sweat on the carbon black/PLA electrode modified with gold embedded in the 3D-printed ring device using chronoamperometry. Glucose sensing of volunteers before and after meal (1 h and 2h) |
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| Wearable device containing a sensor (Line Z) | FFF | ABS | Flexible thermal-printed graphite electrodes |
| Bismuth film electrodeposition | 3D-printed wearable device containing the electrochemical device was fixed at the body using an elastic tape for zinc determination in sweat |
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Images reproduced with permission from American Chemical Society (Snowden et al., 2010; Richter et al., 2019; Sempionatto et al., 2017; Katseli et al., 2021; Dias et al., 2019), Italian Association of Chemical Engineering (Ponce de Leon et al., 2014), Elsevier (Dias et al., 2016; Cardoso et al., 2018; Mendonça et al., 2019; Cardoso et al., 2019; Silva et al., 2020; Escobar et al., 2020; Sibug-Torres et al., 2021; Cardoso et al., 2020c; Ferreira et al., 2021; O’Neil et al., 2019; Baltima et al., 2021); Brazilian Chemical Society (Cardoso et al., 2020a), Royal Society of Chemistry (Elbardisy et al., 2020) and Multidisciplinary Digital Publishing Institute (Vlachou et al., 2020).