Karsten Arts1, Harvey Thepass1, Marcel A Verheijen1,2, Riikka L Puurunen3, Wilhelmus M M Kessels1, Harm C M Knoops1,4. 1. Eindhoven University of Technology, P.O. Box 513, 5600 MB Eindhoven, The Netherlands. 2. Eurofins Material Science, High Tech, Campus 11, 5656 AE Eindhoven, The Netherlands. 3. Aalto University School of Chemical Engineering, P.O. Box 16100, FI-00076 Aalto, Finland. 4. Oxford Instruments Plasma Technology, North End, Bristol BS49 4AP, United Kingdom.
Abstract
This work demonstrates that ions have a strong impact on the growth per cycle (GPC) and material properties during plasma-assisted atomic layer deposition (ALD) of TiO2 (titanium dioxide), even under mild plasma conditions with low-energy (<20 eV) ions. Using vertical trench nanostructures and microscopic cavity structures that locally block the flux of ions, it is observed that the impact of (low-energy) ions is an important factor for the TiO2 film conformality. Specifically, it is demonstrated that the GPC in terms of film thickness can increase by 20 to >200% under the influence of ions, which is correlated with an increase in film crystallinity and an associated strong reduction in the wet etch rate (in 30:1 buffered HF). The magnitude of the influence of ions is observed to depend on multiple parameters such as the deposition temperature, plasma exposure time, and ion energy, which may all be used to minimize or exploit this effect. For example, a relatively moderate influence of ions is observed at 200 °C when using short plasma steps and a grounded substrate, providing a low ion-energy dose of ∼1 eV nm-2 cycle-1, while a high effect is obtained when using extended plasma exposures or substrate biasing (∼100 eV nm-2 cycle-1). This work on TiO2 shows that detailed insight into the role of ions during plasma ALD is essential for precisely controlling the film conformality, material properties, and process reproducibility.
This work demonstrates that ions have a strong impact on the growth per cycle (GPC) and material properties during plasma-assisted atomic layer deposition (ALD) of TiO2 (titanium dioxide), even under mild plasma conditions with low-energy (<20 eV) ions. Using vertical trench nanostructures and microscopic cavity structures that locally block the flux of ions, it is observed that the impact of (low-energy) ions is an important factor for the TiO2 film conformality. Specifically, it is demonstrated that the GPC in terms of film thickness can increase by 20 to >200% under the influence of ions, which is correlated with an increase in film crystallinity and an associated strong reduction in the wet etch rate (in 30:1 buffered HF). The magnitude of the influence of ions is observed to depend on multiple parameters such as the deposition temperature, plasma exposure time, and ion energy, which may all be used to minimize or exploit this effect. For example, a relatively moderate influence of ions is observed at 200 °C when using short plasma steps and a grounded substrate, providing a low ion-energy dose of ∼1 eV nm-2 cycle-1, while a high effect is obtained when using extended plasma exposures or substrate biasing (∼100 eV nm-2 cycle-1). This work on TiO2 shows that detailed insight into the role of ions during plasma ALD is essential for precisely controlling the film conformality, material properties, and process reproducibility.
Titanium oxide is a
widely studied material and as a thin film
has many applications,[1] such as in photocatalysis,[2] photonics,[3−5] photovoltaics,[6] and nanoelectronics,[7] where
in the latter, TiO2 primarily functions as high-k dielectric.
Especially in the field of nanoelectronics, the miniaturization of
device structures has strongly increased the demand for atomic-scale
processing techniques such as (plasma-assisted) atomic layer deposition
(ALD), which can typically provide atomic-level thickness control.[8−10] In the case of TiO2, ALD is used, for instance, in self-aligned
multiple patterning for the preparation of nanometer-thin TiO2 sidewall spacers.[11,12] Furthermore, plasma
ALD of TiO2 has been reported for gap-filling and encapsulation
applications in the fabrication of memory devices such as dynamic
random-access memory (DRAM), where a high level of TiO2 film conformality is required to isolate adjacent memory cells.[13]In previous work, we demonstrated that
plasma ALD of TiO2 can fully penetrate into horizontally
oriented trench structures
with extremely high aspect ratio (AR) values of ∼800.[14,15] This indicates that excellent TiO2 film conformality
can be achieved, which is enabled by a low loss of reactive radicals
on the TiO2 surface.[14,15] However, it is possible
that the film conformality is still reduced by any influence of ions,
which were not taken into account in our previous study employing
the horizontal trench structures.[16] Even
though ions often have a beneficial effect,[17−20] the flux of ions on surfaces
is inherently anisotropic and can therefore induce nonuniform growth
behavior on a three-dimensional (3D) surface topography.[19]The influence of ions on plasma ALD of
TiO2 has been
explored, for instance, by Profijt et al.[17] and Faraz et al.,[19] by greatly increasing
the energy of the ions (e.g., to 100–200 eV) through external
substrate biasing. For example, it has been shown that high-energy
ions can be used to tune the properties of the deposited TiO2 such as the crystalline phase, film density, residual stress, and
refractive index.[17,19] These are all important for controlling
application-relevant parameters, such as the optical properties,[3−5] etch resistance,[11,12] and catalytic activity.[2] Here, using Ti(NMe2)4 as
a precursor, we demonstrate that also ions with low energies of <20
eV, as typical during plasma ALD processes,[9,20] have
a crucial impact on plasma ALD of TiO2.By investigating
film growth with exposure to ions and without
any contribution of ions, we reveal that the influence of ions is
significant even under mild plasma conditions and when using a grounded
substrate. This influence is verified to significantly affect the
film conformality obtained on 3D nanostructures. Moreover, the growth
per cycle (GPC) is observed to be highly susceptible to the influence
of (low-energy) ions. This can be an important factor behind the large
spread in GPC values reported in the literature[19,21−29] for this process (see the Supporting Information). Therefore, detailed information on the influence of ions may be
essential for improving the limited reproducibility of plasma ALD
of TiO2 in between labs and ALD tools, which appears to
be a long-standing issue. In addition to the GPC, the influence of
ions on the crystallinity of the TiO2 is investigated since
the crystallinity can have a strong effect on the ALD growth behavior[30,31] and on material properties such as the wet etch rate and the refractive
index. Finally, the impact of ions is studied at various deposition
temperatures and plasma exposure times to explore under what conditions
this impact can either be minimized or exploited.
Experimental Method
The impact of ion exposure during
plasma ALD of TiO2 has been investigated using microscopic
lateral-high-aspect-ratio
(LHAR) trench structures (PillarHall generation 4),[32−34] where only
part of the growth area is exposed to ions.[16] A top-view microscope image and schematic cross-sectional side-view
images of the LHAR structures are provided in Figure . In these all-silicon structures, a horizontally
oriented cavity with an extremely high AR is formed by a surface over
which a membrane is suspended that is supported by a network of pillars
with a nominal gap height of 500 nm. During deposition, the anisotropic
ions only impinge on the surface in the plasma-exposed region that
is not covered by the membrane. In contrast, the plasma radicals are
supplied to the exposed and shielded regions, as they can diffuse
deep into the cavity.[14]
Figure 1
Top-view microscope image
and schematic cross-sectional side-view
images of PillarHall LHAR cavity structures[32−34] used in this
work to study plasma ALD of TiO2 with exposure to ions
(opening) and without any contribution of ions (cavity).
Top-view microscope image
and schematic cross-sectional side-view
images of PillarHall LHAR cavity structures[32−34] used in this
work to study plasma ALD of TiO2 with exposure to ions
(opening) and without any contribution of ions (cavity).In our experiments, the ion-shielding membrane of each LHAR
structure
was removed after deposition using adhesive tape. Subsequently, the
thickness of the film grown with and without exposure to ions, as
plotted in Figure C in terms of the local GPC, was measured using optical reflectometry
(Filmetrics F40-UV with a StageBase-XY10-Auto-100mm mapping stage).
The film thickness was fitted assuming a refractive index of 2.49
at 633 nm for TiO2, as confirmed by spectroscopic ellipsometry
(SE). The assumption of a constant refractive index for all conditions
is not perfect but has a relatively minor influence on the accuracy
of the thickness measurement. In addition to the GPC, the local wet
etch rate was determined by measuring the thickness profile before
and after a 7 min etch in 30:1 buffered HF at room temperature, with
NH4F as the buffer agent. For all reflectometry measurements
of the GPC and the wet etch rate, the thickness (and optical properties)
of the TiO2 grown with exposure to ions was verified using
ex situ SE. These measurements were performed on Si reference samples
that were processed alongside the corresponding LHAR structures (see
the Supporting Information for the used
SE model and hardware). Finally, the crystallinity of TiO2 was investigated by Raman spectroscopy using an Invia confocal Raman
microscope of Renishaw.
Figure 3
Schematic side view (A) of LHAR cavity structures used
to study
plasma ALD of SiO2 and TiO2 with (left) and
without (right) exposure to (low-energy) ions. Examples of deposited
films are visible in the top-view optical microscopy images (B), where
the ion-shielding membrane is removed. The reflectometry data given
in panel C indicate that the GPC obtained with exposure to ions (left)
is significantly higher for TiO2 and lower for SiO2 compared to the GPC obtained without any contribution of
ions (right). The values obtained with exposure to ions are confirmed
by spectroscopic ellipsometry (red, horizontal bars).
In addition to the studies using LHAR
structures, the impact of
ions on the TiO2 film conformality has been evaluated using
more traditional, vertically oriented trench nanostructures with different
ARs in the range of approximately 1–10.[19,35] The coupon containing these trench nanostructures was prepared and
provided by Lam Research. A cross-sectional analysis of the acquired
film conformality was carried out using high-angle annular dark-field
scanning transmission electron microscopy (HAADF-STEM) and energy-dispersive
X-ray spectroscopy (EDS), both using a JEOL ARM 2010F. The TEM sample
was prepared by a standard focused ion beam (FIB) lift-out scheme
after coating the processed coupon with a protective spin-on epoxy
layer.All depositions were carried out using an Oxford Instruments
FlexAL
ALD reactor, equipped with a remote inductively coupled plasma (ICP)
source operated at 13.56 MHz.[36] For the
O2/Ar plasma half-cycles, 100 sccm O2 flow,
50 sccm Ar flow, 50 mTorr pressure, 600 W ICP power, and a grounded
substrate were used. This provided a relatively low ion flux and energy
of ∼1013 cm–2 s–1 and 9 ± 1 eV average (see Figure ), as measured using
a retarding field energy analyzer (RFEA) (Semion sensor of Impedans
Ltd.). In addition, in one deposition run, 60 W substrate biasing
was used, supplied by an RF power supply through an automatic matching
unit. As measured using an RFEA, this gives a high mean ion energy
of ∼120 eV during all plasma steps of this deposition run.
Figure 2
Ion flux-energy
distribution function (IFEDF)[20] of the
O2/Ar plasma employed in this work (solid
line). The plasma was generated at a pressure of 50 mTorr, using 600
W ICP power and a grounded substrate, providing a low mean ion energy
of 9 ± 1 eV and an ion flux of ∼1013 cm–2 s–1 (peak area). As a comparison,
the IFEDF of O2/Ar plasma generated at a pressure of 12
mTorr is also shown (dotted line).
Ion flux-energy
distribution function (IFEDF)[20] of the
O2/Ar plasma employed in this work (solid
line). The plasma was generated at a pressure of 50 mTorr, using 600
W ICP power and a grounded substrate, providing a low mean ion energy
of 9 ± 1 eV and an ion flux of ∼1013 cm–2 s–1 (peak area). As a comparison,
the IFEDF of O2/Ar plasma generated at a pressure of 12
mTorr is also shown (dotted line).The precursor Ti(NMe2)4 (tetrakis(dimethylamino)titanium,
TDMAT) was used for the growth of TiO2. In addition, SiH2(NEt2)2 (bis(diethylamino)silane, BDEAS)
and AlMe3 (trimethylaluminum, TMA) were used for growing
SiO2 and Al2O3, respectively, which
served as benchmark materials for comparing the influence of ions.
In all recipes, high precursor doses were used such that the film
penetration into the LHAR structures was typically limited by the
plasma steps.[14] Unless stated otherwise,
all depositions were carried out using 400 ALD cycles. To study the
influence of ions at different conditions, the TiO2 depositions
were carried out at set table temperatures of 100, 200, and 300 °C,
with a chamber wall temperature of 145 °C (or 100 °C for
the table temperature setpoint of 100 °C). Due to limited thermal
contact between the substrate and the table, these temperature setpoints
corresponded to estimated substrate temperatures of 100, 180, and
240 °C. Finally, the influence of the ion dose was studied using
different plasma exposure times of either 3.8, 12, 38, or 120 s per
ALD cycle.
Results and Discussion
Here, the results obtained using
the aforementioned experimental
approaches are presented. First, the impact of ions on film conformality
during plasma ALD of TiO2 is discussed. The results are
benchmarked against the film conformality obtained during plasma ALD
of SiO2, where low-energy ions also have a significant
influence.[16] Moreover, the results are
compared to plasma ALD of Al2O3 to illustrate
that, specifically for plasma ALD of TiO2 and SiO2, the influence of ions on film conformality is typically stronger
than the influence of radical recombination (which is described in
our earlier publications[14,15,37]). Second, the impact of ions on the TiO2 material properties
(i.e., crystallinity and wet etch rate) and GPC is investigated at
different deposition temperatures and plasma exposure times.
Film Conformality:
Benchmark against Plasma ALD of SiO2
The impact
of ions on plasma ALD of TiO2 was
first investigated using LHAR cavity structures, of which a schematic
cross-sectional side view is given in panel A of Figure . Panel B shows top-view optical microscopy images of the
LHAR structures after deposition and removal of the ion-shielding
membrane. The TiO2 and SiO2 films (deposited
using a table temperature of 200 °C, plasma steps of 12 s, and
a grounded substrate) are visible in panel B due to optical thin-film
interference. Finally, panel C shows the local GPC (the average over
400 cycles) in terms of film thickness as a function of distance into
the LHAR structures.Schematic side view (A) of LHAR cavity structures used
to study
plasma ALD of SiO2 and TiO2 with (left) and
without (right) exposure to (low-energy) ions. Examples of deposited
films are visible in the top-view optical microscopy images (B), where
the ion-shielding membrane is removed. The reflectometry data given
in panel C indicate that the GPC obtained with exposure to ions (left)
is significantly higher for TiO2 and lower for SiO2 compared to the GPC obtained without any contribution of
ions (right). The values obtained with exposure to ions are confirmed
by spectroscopic ellipsometry (red, horizontal bars).Two key results are provided in Figure . First of all, deposition by reactive neutrals
is achieved up to a distance of ∼250 μm, corresponding
to an extremely high AR value of ∼500, with a relatively limited
decrease in thickness with distance into the cavity. This confirms
that excellent film conformality can be achieved for both materials,
as reported in our earlier work.[14,15] Yet, Figure also demonstrates
that for both processes, the film growth is significantly influenced
by ions. This is seen, for instance, in the top-view optical microscopy
images (panel B), where the surface areas in the ion-exposed regions
have a different darkness compared to the shielded cavity regions
(i.e., darker for TiO2 and lighter for SiO2).
Panel C shows that the difference in darkness corresponds to a significantly
higher GPC for TiO2, while the GPC for plasma ALD of SiO2 is reduced upon exposure to ions.[16] The observed impact of (low-energy) ions suggests that ions can
significantly influence film conformality during plasma ALD of TiO2 and SiO2, as the flux of ions is directional and
can therefore cause nonuniform growth on a 3D structure. To assess
to what extent the influence of ions is also observed on traditional,
vertically oriented trench structures with relatively low ARs of <10,
a case study was carried out, as shown in Figure .
Figure 4
Cross-sectional HAADF-STEM images (A, C) and
an EDS map (B) of
a stack of alternated TiO2 and SiO2 layers and
a single layer of Al2O3, deposited on vertical
trenches with different initial aspect ratios of approximately 4.3
(A, left), 5.6 (A, right), and 0.6 (C). All layers are grown at 200
°C using plasma steps of 12 s. Panel D gives the GPC values corresponding
to the TiO2 and SiO2 layers grown at the different
locations indicated in panel C (excluding the first SiO2 layer), demonstrating a similar influence of ions, as observed in Figure using LHAR cavity
structures.
Cross-sectional HAADF-STEM images (A, C) and
an EDS map (B) of
a stack of alternated TiO2 and SiO2 layers and
a single layer of Al2O3, deposited on vertical
trenches with different initial aspect ratios of approximately 4.3
(A, left), 5.6 (A, right), and 0.6 (C). All layers are grown at 200
°C using plasma steps of 12 s. Panel D gives the GPC values corresponding
to the TiO2 and SiO2 layers grown at the different
locations indicated in panel C (excluding the first SiO2 layer), demonstrating a similar influence of ions, as observed in Figure using LHAR cavity
structures.Figure shows cross-sectional
TEM images (panels A and C) and an elemental map by EDS (panel B)
of a stack of alternated layers of TiO2 and SiO2, deposited by plasma ALD on vertical trenches with different ARs.
Each TiO2 layer was grown using 140 cycles and each SiO2 layer using 70 cycles. Additionally, a single layer of Al2O3 is included, also grown by plasma ALD using
70 cycles. Throughout the deposition of the stack, the same conditions
were used as in Figure (i.e., a table temperature of 200 °C, plasma steps of 12 s,
and a grounded substrate). While panels A and B demonstrate conformal
and seamless gap-filling by plasma ALD of TiO2 and SiO2, a closer inspection does reveal that the film conformality
is indeed influenced by ions. This influence is quantified in panel
D, where the average GPC is plotted for the TiO2 and SiO2 layers grown at the different locations indicated in panel
C. For TiO2, the GPC obtained on surfaces that are directly
exposed to ions (i.e., the planar bottom and top surfaces) is again
higher than the GPC on surfaces with limited exposure to ions (i.e.,
the sidewalls). For SiO2, the opposite is observed, where
the GPC is lower on the ion-exposed surfaces.The results presented
in Figure illustrate
that any influence of (low-energy) ions
can to a certain extent compromise film conformality during plasma
ALD in general. Another factor that often limits film conformality
during plasma ALD is the loss of reactive radicals through recombination
at surfaces.[14,15,37] This loss mechanism typically limits the AR up to which film growth
by plasma ALD is feasible.[14,15,37] Compared to plasma ALD of TiO2 and SiO2, surface
recombination of oxygen radicals is much more significant in the case
of plasma ALD of Al2O3.[14] Nevertheless, for the fairly low ARs used, panels A and B reveal
that also for plasma ALD of Al2O3, a highly
conformal film is obtained even in the narrowest trench, indicating
that the impact of radical recombination was negligible. Similarly,
the results obtained in Figure for TiO2 and SiO2 also indicate a negligible
influence of radical recombination, as relatively conformal film growth
by radicals was achieved up to extremely high AR values of ∼500.[14] Specifically for plasma ALD of TiO2 and SiO2, film conformality is thus mostly influenced
by the impact of ions (under the representative conditions used),
rather than by surface recombination of reactive radicals.
Film Crystallinity
and the Influence of Process Conditions
In addition to the
film thickness, low-energy ions can also influence
the properties of the deposited TiO2. This has also been
studied using the LHAR structures. For this purpose, TiO2 depositions were carried out at table temperature setpoints of 100,
200, and 300 °C, using plasma steps of 38 s and the same plasma
conditions as before (i.e., a grounded substrate and a mean ion energy
of 9 ± 1 eV). Additionally, at a table temperature of 200 °C,
a deposition run was carried out using plasma steps of 12 s and 60
W substrate biasing, giving a high mean ion energy of ∼120
eV.The crystallinity of the deposited TiO2, which
was investigated using Raman spectroscopy, can have a large impact
on material properties such as the refractive index[19] as well as on the ALD growth behavior.[30,31] Examples of Raman spectra are presented in Figure , which are all measured in the ion-exposed
regions of the LHAR structures and serve as a benchmark for the TiO2 grown without exposure to ions (discussed in Figure ). For the purpose of comparing
different measurements, all Raman spectra are normalized to the 302
cm–1 peak of the silicon substrate, of which the
signal is subtracted from the data (see the Supporting Information). Peaks corresponding to the anatase phase of TiO2 are obtained for depositions at a table temperature of 200
and 300 °C, while peaks corresponding to rutile TiO2 are measured for the film grown with substrate biasing using a table
temperature of 200 °C. An almost negligible Raman signal is obtained
when using a table temperature of 100 °C, indicating a predominantly
amorphous film. These observations are in good agreement with results
reported in the literature.[5,17,19,30,38,39]
Figure 5
Substrate-corrected Raman spectra of TiO2 films grown
with exposure to ions, at table temperatures of 100, 200, and 300
°C, using a grounded substrate (mean ion energy of 9 ± 1
eV) and plasma steps of 38 s. Additionally, one film is grown at 200
°C using 60 W substrate biasing (mean ion energy of ∼120
eV) and plasma steps of 12 s. All spectra are normalized to the 302
cm–1 peak of the silicon substrate (see the Supporting Information). Peaks corresponding
to the anatase (A) and rutile (R) phase of TiO2 are indicated.[30,40]
Figure 6
Local GPC, wet etch rate, and Raman peak area
(at 144 or 610 cm–1) of TiO2 films grown
using 400 cycles
on LHAR cavity structures, indicating a significantly higher GPC,
wet etch resistance, and crystallinity in the region where the TiO2 is grown with exposure to ions (left). The GPC and wet etch
rate values obtained with exposure to ions are confirmed by spectroscopic
ellipsometry (horizontal bars). The wet etch rate data obtained at
200 °C with substrate biasing (not shown here) are similar to
those obtained with a grounded substrate (see the Supporting Information). At 100 °C, the film grown without
exposure to ions was fully etched, corresponding to a wet etch rate
of ≥0.05 nm s–1.
Substrate-corrected Raman spectra of TiO2 films grown
with exposure to ions, at table temperatures of 100, 200, and 300
°C, using a grounded substrate (mean ion energy of 9 ± 1
eV) and plasma steps of 38 s. Additionally, one film is grown at 200
°C using 60 W substrate biasing (mean ion energy of ∼120
eV) and plasma steps of 12 s. All spectra are normalized to the 302
cm–1 peak of the silicon substrate (see the Supporting Information). Peaks corresponding
to the anatase (A) and rutile (R) phase of TiO2 are indicated.[30,40]Local GPC, wet etch rate, and Raman peak area
(at 144 or 610 cm–1) of TiO2 films grown
using 400 cycles
on LHAR cavity structures, indicating a significantly higher GPC,
wet etch resistance, and crystallinity in the region where the TiO2 is grown with exposure to ions (left). The GPC and wet etch
rate values obtained with exposure to ions are confirmed by spectroscopic
ellipsometry (horizontal bars). The wet etch rate data obtained at
200 °C with substrate biasing (not shown here) are similar to
those obtained with a grounded substrate (see the Supporting Information). At 100 °C, the film grown without
exposure to ions was fully etched, corresponding to a wet etch rate
of ≥0.05 nm s–1.To probe the crystallinity of the TiO2 grown with and
without exposure to ions, the Raman measurements presented in Figure have been performed
in the ion-exposed and ion-shielded regions of the LHAR structures.
The results are summarized in panel C of Figure , where the area of the normalized 144 cm–1 peak for anatase TiO2 or 610 cm–1 peak for rutile TiO2 is plotted as a function of distance
into the cavity. This peak area gives a measure for the level of crystallinity,
which can, for instance, be amorphous (negligible signal), mixed-phase
(low signal), or fully crystalline (high signal), although other aspects
such as crystal size could also play a role. Furthermore, the Raman
signals are compared with the local GPC in terms of thickness (panel
A) and the local wet etch rate in 30:1 buffered HF (panel B).The Raman data given in Figure indicate that predominantly crystalline TiO2 is grown at 200 and 300 °C with exposure to ions, while the
Raman signal strongly decreases in the region where the TiO2 is grown without any contribution of ions. Correspondingly, at 200
and 300 °C, the wet etch rate is negligible in the ion-exposed
region (as confirmed by spectroscopic ellipsometry) but is considerably
higher (∼0.02 nm s–1) in the ion-shielded
region. A somewhat similar but less pronounced effect is observed
for plasma ALD of SiO2, where the wet etch rate reduces
up to a factor of ∼10 upon exposure to ions.[16] At 300 °C, the Raman signal is also significant in
the ion-shielded region, indicating that the thermal energy alone
was sufficient for crystallization. The gradual decrease in the Raman
signal with distance into the cavity (and corresponding increase in
the wet etch rate) could be a thickness effect since complete film
crystallization typically only happens after reaching a certain film
thickness (here, all films were grown using 400 cycles).[23,30,31,41−43] Moreover, since a higher GPC is obtained for crystalline
TiO2 (as further discussed below),[19,31] this gradual decrease in crystallinity could have enhanced the decrease
in GPC with distance into the cavity acquired at 300 °C. Finally,
at 100 °C, an almost negligible Raman signal and a significant
wet etch rate of ∼0.02 nm s–1 is obtained
in the ion-exposed region, while the Raman signal goes to zero and
the wet etch rate strongly increases to ≥0.05 nm s–1 in the ion-shielded region (where the film was completely etched).In addition to the wet etch rate, the Raman signal is also correlated
with the GPC. A considerably higher average GPC is obtained for the
crystalline (anatase or rutile) films compared to the amorphous films.
This impact of crystallinity on the GPC during plasma ALD of TiO2 has also been reported in the literature[19,31] and may be related to the difference in the surface morphology[19,30,31,38] and microstructure between amorphous, anatase, and rutile TiO2 (see the Supporting Information for scanning electron microscopy (SEM) images of the TiO2 surface). The increase in GPC in the ion-exposed region is even
larger for the deposition carried out using substrate biasing. Since
substrate biasing primarily influences the ion energy,[20] this result supports that the observed effects
are indeed caused by ions. Other effects are expected to be of less
influence, such as the potential influence of photons (e.g., UV-induced
surface hydroxylation[44]), a thermal growth
component during the plasma half-cycle,[28] and soft-saturation during the precursor step, where decomposition
of Ti(NMe2)4 may be significant at high temperatures
(e.g., at 300 °C).[45]By the
aforementioned results it is concluded that, also under
mild plasma conditions, ions have a strong impact on the film crystallinity
and GPC during plasma ALD of TiO2. Since the flux and energy
of ions is dependent on the plasma source design and plasma conditions
employed, this strong impact of ions could (partly) explain the limited
process reproducibility and large spread in GPC values reported for
TiO2 in the literature,[19,21−29] which appears to be a long-standing issue. To better control the
growth of TiO2 thin films by plasma ALD, it is therefore
important to gain detailed information on the influence of ions under
various conditions. This is further explored in Figure , which summarizes data of TiO2 films grown on LHAR structures with and without exposure to ions,
using different plasma exposure times and temperature setpoints of
100, 200, and 300 °C (see the Supporting Information for the measured thickness profiles).
Figure 7
Refractive
index at 633 nm (panel A) and GPC values (panels B and
C) of TiO2 films grown with exposure to ions (solid symbols)
and without ions (open symbols), at temperature setpoints of 100 and
300 °C (grounded substrate) and at 200 °C (grounded and
biased substrates). The refractive indices are measured by spectroscopic
ellipsometry on Si reference samples. The GPCs are determined using
reflectometry on LHAR structures, as shown in Figures and 4, where the
values obtained with ions are confirmed by spectroscopic ellipsometry
(see the Supporting Information).
Refractive
index at 633 nm (panel A) and GPC values (panels B and
C) of TiO2 films grown with exposure to ions (solid symbols)
and without ions (open symbols), at temperature setpoints of 100 and
300 °C (grounded substrate) and at 200 °C (grounded and
biased substrates). The refractive indices are measured by spectroscopic
ellipsometry on Si reference samples. The GPCs are determined using
reflectometry on LHAR structures, as shown in Figures and 4, where the
values obtained with ions are confirmed by spectroscopic ellipsometry
(see the Supporting Information).Figure shows that
the plasma exposure time, which sets the dose of ions, has a different
influence depending on the deposition temperature. For example, at
100 °C, the refractive index (at 633 nm) significantly increases
when using longer plasma steps (while the band gap remains similar,
see the Supporting Information). This suggests
densification of the predominantly amorphous TiO2 grown
at 100 °C. In contrast, at 300 °C, the refractive index
of the (anatase) TiO2 is relatively constant and the GPC
slightly increases with plasma exposure time. A minor increase in
the refractive index is observed at 200 °C, which is correlated
with a strong increase in the Raman peak area (see the Supporting Information) and an increase in the
difference in GPC with and without ions. Specifically, a difference
GPCwith ions– GPCwithout ions of approximately 0.15 Å/cycle is obtained when using plasma
steps of 3.8 s, which increases to approximately 0.5 Å/cycle
when using plasma steps of 38 s or 120 s.The results obtained
at 200 °C illustrate that the plasma
exposure time is a parameter that can be used to either limit or exploit
the influence of ions. As demonstrated by Faraz et al.,[20] also for plasma ALD of TiO2, the
influence of ions can be described and tuned in a more universal way
in terms of the ion-energy dose, i.e., the mean ion energy ×
ion flux × plasma exposure time.[16,20] In Figure , the different plasma
exposure times corresponded to an ion-energy dose of ∼3 eV
nm–2 cycle–1 (3.8 s plasma) up
to ∼110 eV nm–2 cycle–1 (120 s plasma), as calculated using the RFEA measurement given in Figure . At 200 °C,
the influence of ions was therefore still moderate at ∼3 eV
nm–2 cycle–1 and appeared to have
reached a maximum at ∼110 eV nm–2 cycle–1. On the basis of these results, it is expected that
an ion-energy dose of ∼1 eV nm–2 cycle–1 or lower should be used to limit the influence of
ions during plasma ALD of TiO2. A high plasma pressure,
giving a more collisional plasma sheath and a wider ion angle distribution,[46] could also help in obtaining uniform growth
on a 3D surface topography. On the other hand, a high ion-energy dose
of ∼100 eV nm–2 cycle–1 can be used to exploit the influence of ions, for instance, for
tailoring material properties and for emerging methods such as topographically
selective processing.[19,47]
Conclusions
In
conclusion, we have demonstrated that ions, including ions with
a low energy of <20 eV, have a strong impact on the growth of TiO2 thin films by plasma ALD. Notably, it was observed that the
GPC can increase by ∼20 to >200% under the influence of
ions,
even under common conditions such as a mild plasma and when using
a grounded substrate. Because the flux of ions is directional, this
influence has a strong impact on the film conformality obtained on
3D nanostructures. Moreover, since conformal growth up to extremely
high AR values of ∼500 was achieved by a flux of reactive neutrals
only, the influence of ions on film conformality is dominant in the
case of plasma ALD of TiO2 under the conditions employed.
The impact of ions on the GPC was observed to be related to ion-induced
crystallization, which led to a strong reduction in the wet etch rate.
Moreover, the magnitude of this impact was found to be dependent on
multiple parameters such as temperature, plasma exposure time, and
ion energy. These results can serve as guidelines for limiting or
exploiting the influence of ions. For example, in this work, relatively
little influence of ions was observed at 200 °C when using short
plasma steps and a grounded substrate (giving a low ion-energy dose
of ∼1 eV nm–2 cycle–1),
while the largest effect was obtained when using extended plasma exposures
or substrate biasing (∼100 eV nm–2 cycle–1). These are important insights for advancing the
level of control over plasma ALD of TiO2, in terms of film
conformality, material properties, and process reproducibility.
Authors: W Chiappim; G E Testoni; A C O C Doria; R S Pessoa; M A Fraga; N K A M Galvão; K G Grigorov; L Vieira; H S Maciel Journal: Nanotechnology Date: 2016-06-15 Impact factor: 3.874
Authors: Karsten Arts; Sanne Deijkers; Riikka L Puurunen; Wilhelmus M M Kessels; Harm C M Knoops Journal: J Phys Chem C Nanomater Interfaces Date: 2021-04-08 Impact factor: 4.126
Authors: Tahsin Faraz; Harm C M Knoops; Marcel A Verheijen; Cristian A A van Helvoirt; Saurabh Karwal; Akhil Sharma; Vivek Beladiya; Adriana Szeghalmi; Dennis M Hausmann; Jon Henri; Mariadriana Creatore; Wilhelmus M M Kessels Journal: ACS Appl Mater Interfaces Date: 2018-04-09 Impact factor: 9.229