The efficient catalysis of the hydrogenation of 5-hydroxymethylfurfural (HMF) to 2,5-dimethylfuran (DMF) over non noble-metal catalysts has received great attention in recent years. However, the reaction usually requires harsh conditions, such as high reaction temperature and excessively long reaction time, which limits the application of the non noble-metal catalysts. In this work, a bimetallic Co x -Cu@C catalyst was prepared via the pyrolysis of MOFs, and an 85% DMF yield was achieved under a reaction temperature and time of 160 °C and 3 h, respectively. The results of X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), energy-dispersive X-ray spectroscopy (EDX) mapping, and other characterization techniques showed that the synthesis method in this paper realized the in situ loading of cobalt into the copper catalyst. The reaction mechanism studies revealed that the cobalt doping effectively enhanced the hydrogenation activity of the copper-based catalyst on the C-O bond at a low temperature. Moreover, the bimetallic Co x -Cu@C catalyst exhibited superior reusability without any loss in the activity when subjected to five testing rounds.
The efficient catalysis of the hydrogenation of 5-hydroxymethylfurfural (HMF) to 2,5-dimethylfuran (DMF) over non noble-metal catalysts has received great attention in recent years. However, the reaction usually requires harsh conditions, such as high reaction temperature and excessively long reaction time, which limits the application of the non noble-metal catalysts. In this work, a bimetallic Co x -Cu@C catalyst was prepared via the pyrolysis of MOFs, and an 85% DMF yield was achieved under a reaction temperature and time of 160 °C and 3 h, respectively. The results of X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), energy-dispersive X-ray spectroscopy (EDX) mapping, and other characterization techniques showed that the synthesis method in this paper realized the in situ loading of cobalt into the copper catalyst. The reaction mechanism studies revealed that the cobalt doping effectively enhanced the hydrogenation activity of the copper-based catalyst on the C-O bond at a low temperature. Moreover, the bimetallic Co x -Cu@C catalyst exhibited superior reusability without any loss in the activity when subjected to five testing rounds.
The demand for energy
in modern society is rapidly increasing with
economic and social developments. Problems such as limited fossil
reserves and environmental pollution caused by fossil fuel combustion
are becoming increasingly critical.[1,2] Therefore,
it is urgent to seek a renewable energy source to gradually replace
fossil energy sources.[3] Biomass, with abundant
reserves, is easily converted into liquid fuel and is expected to
gradually replace the use of commercial fuel, even faster than other
renewable energy sources such as wind energy and solar energy.[4−6] The popular biomass-derived platform compound 5-hydroxymethylfurfural
(HMF), obtained from lignocellulose and other carbohydrates, can be
transformed into a high-quality biofuel 2,5-dimethylfuran (DMF). This
biofuel is regarded as an alternative to commercial gasoline owing
to its many excellent physical and chemical properties, including
high energy density, high octane number, and high stability.[7−12]However, the conversion of HMF into DMF requires the selective
hydrogenolysis of aldehyde groups and hydroxymethyl on HMF while protecting
other functional groups to achieve an efficient and highly selective
conversion, and this presents certain challenges.[13,14] Noble-metal catalysts such as Pd[15] and
Ru[16] show good activity but have a high
cost. Currently, the development of copper, a non noble-metal catalyst,
for HMF hydrogenation has received attention, owing to its low cost
and relatively high selectivity. Brzezinska et al. reported a CuZnO
catalyst applied in HMF hydrogenation to produce DMF, and the catalyst
could achieve a DMF selectivity of up to 94% at 220 °C reaction
temperature.[17] Esteves et al. used a variety
of supports to prepare supported copper catalysts for the selective
hydrogenation of HMF; the Cu/Al2O3 catalyst
could achieve 90% DMF selectivity at a reaction temperature of 150
°C, but the required reaction time was 10 h.[18] Sarkar et al. reported a Cu-Pd@C catalyst obtained from
the pyrolysis of Cu-MOFs. The catalyst achieved 96% DMF selectivity
under very mild reaction conditions (120 °C for 7 h) for HMF
hydrogenation.[15] In this reaction system,
noble metals play an important role. For copper-based catalysts without
noble metals, it is difficult to achieve the HMF conversion to DMF
at a low temperature in a short time.Numerous studies have
shown that copper-based catalysts have high
selectivity for HMF conversion to DMF.[19−21] However, copper-based
catalysts without noble metals exhibit low hydrogenation activity
for the C–O bond; consequently, the HMF hydrogenation requires
higher reaction temperatures (usually above 180 °C) or excessively
long reaction times (usually more than 8 h) for the intermediate products
such as 2,5-dihydroxymethylfuran (DHMF) to convert to DMF.In
recent years, catalysts derived from pyrolysis of metal–organic
frameworks (MOFs) have shown excellent catalytic activity.[22,23] The MOF-derived catalysts have attracted considerable attention
because of their excellent activity in catalytic hydrogenation.[24,25] Herein, we report the development of a copper-based bimetallic catalyst
derived from MOFs for the selective hydrogenation of 5-HMF to DMF
under mild conditions. High-resolution transmission electron microscopy,
energy-dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD),
and X-ray photoelectron spectroscopy (XPS) were utilized to study
the physical and surface properties of the catalyst. The cobalt doping
was found to effectively promote the catalyst hydrogenation activity
on the C–O bond. Under the optimal conditions, the catalyst
achieved 100% HMF conversion and over 85% DMF yield under a reaction
temperature and time of 160 °C after 3 h, respectively, and exhibited
excellent recyclability.
Results and Discussion
Catalyst Structure Characterization
The XRD patterns
of the Cu-MOFs and Co-Cu-MOFs (Figure S1) show Cu3BTC2 (BTC: 1,3,5-benzenetricarboxylic
acid) crystal diffraction peaks (2θ = 11.6, 13.4, 17.5, 19.0°),[26] indicating that Cu3BTC2 MOFs were successfully synthesized through this method. No new diffraction
peak occurred in the XRD pattern of Co-Cu-MOFs compared with that
of Cu-MOFs, indicating that cobalt was probably only loaded into Cu3BTC2 and that a new crystal structure was not formed,
which was further confirmed via Fourier transform infrared spectroscopy
analysis (Figure S2) of the precursor;
the analysis results revealed that no new functional groups were formed
on the Co-Cu3BTc2 precursor.Furthermore,
Cu-MOF catalysts derived under different pyrolysis temperatures were
analyzed via XRD. Strong Cu diffraction peaks (2θ = 43.2°,
50.3°, 73.9°, ICSD: 70-3038) could be detected in all catalysts
(Figure a), suggesting
that most of the copper in the catalysts was reduced to Cu0 after pyrolysis. However, weak CuO diffraction peaks (2θ =
35.6°, 38.8°, ICSD: 89-5899) were detected when the pyrolysis
temperature was relatively low. As the pyrolysis temperature increased,
CuO reduced to form Cu2O, and the diffraction peak of Cu2O (2θ = 36.4°, 42.3°, ICSD: 78-2076) increased.
However, no diffraction peaks of Co or Co oxides occurred in the XRD
patterns of the Co-Cu@C catalyst (Figure b) because the Co
in the catalyst was highly dispersed and low in content, which accords
with the inductively coupled plasma–atomic emission spectroscopy
results (Table ).
Figure 1
X-ray
diffraction patterns of (a) Cu@C-X and (b) Co-Cu@C catalysts.
Table 1
Elemental
Content of Catalysts
catalyst
Cu elemental content (wt %)
Co elemental content (wt %)
Co/Cu molar ratio
(%)
Cu@C-750
67.3
0
Co5-Cu@C
70.8
0.19
0.25
Co10-Cu@C
67.8
0.38
0.52
Co20-Cu@C
65.7
0.67
0.94
Co30-Cu@C
62.2
0.83
1.23
Co40-Cu@C
62.3
1.15
1.70
X-ray
diffraction patterns of (a) Cu@C-X and (b) Co-Cu@C catalysts.The nitrogen adsorption–desorption
curves of the MOF-derived
catalysts are of type IV with sharp adsorption in a relatively low
pressure region (Figure S3), indicating
the existence of micropores and mesoporous structures. The catalyst
pore structure parameters are presented in Table S1. All of the catalysts showed a high specific surface area.
When materials are highly porous, the diffusion rates of the substrates
and the products are likely to be faster than the catalytic rate.
As the pyrolysis temperature increased, the specific surface area
of the catalyst decreased, since the carbon structure of the catalyst
collapsed at high temperatures. For the Co-doped catalysts, when the
Co doping amount increased, both the catalyst surface area and pore
size decreased, which is the result of the cobalt aggregation.Figure shows the
electron microscopy analysis results of the MOF and MOF-derived catalysts.
As shown in Figure a, the precursor has a typical octahedral structure, which agrees
with relevant literature reports.[27,28] The Cu3BTC2 synthesized via the static precipitation method
had a smaller particle diameter, about 1–2 μm, than that
synthesized via the traditional hydrothermal method.[29] Also, there were no obvious differences in the shapes of
the precursor before and after cobalt doping (Figure S5). After the pyrolysis treatment, the catalyst morphology
significantly changed. The structure was transformed into an octahedral
matrix embedded with spheres, and the diameter of the spheres was
about 150 nm. The EDX mapping profiles (Figure d–f) of the catalyst showed strong
copper signals around the sphere; the ball may be copper particles.
Moreover, based on the signal distribution, the Co element was uniformly
and highly dispersed on the catalyst.
Figure 2
Electron microscopy characterizations
for the catalyst: (a–c)
scanning electron microscopy images of the Cu3BTC2 precursor, Cu@C-750, and Co20-Cu@C, respectively; (d–f)
energy-dispersive X-ray spectroscopy mapping profiles of Co20-Cu@C; and (g–i) high-resolution transmission electron microscopy
images of Co20-Cu@C.
Electron microscopy characterizations
for the catalyst: (a–c)
scanning electron microscopy images of the Cu3BTC2 precursor, Cu@C-750, and Co20-Cu@C, respectively; (d–f)
energy-dispersive X-ray spectroscopy mapping profiles of Co20-Cu@C; and (g–i) high-resolution transmission electron microscopy
images of Co20-Cu@C.The transmission electron microscopy image of the catalyst (Figure g–i) shows
that the sphere was embedded in the octahedron. A significant contrast
existed between the octahedral matrix and the spherical particles
because the octahedral matrix mainly had a carbonaceous structure,
and the spheres were metal particles. In addition, further magnification
of the sphere revealed that the particles were covered with a carbonaceous
shell; this finding is consistent with the results in the literature.[30] Based on the above characterization analysis
results, a schematic diagram of the structural changes during the
catalyst synthesis process is presented in Scheme .
Scheme 1
Schematic Illustration of the Synthesis
of Co-Cu@C and Its Application in HMF
Selective Hydrogenation
Figure displays
the XPS results of the catalyst. Figure a shows strong Cu 2p, C 1s, N 1s, and O 1s
peaks and a weak Co peak. The high-resolution spectrum of Cu 2p (Figure c) shows a peak of
Cu 2p3/2 near 934 eV, which is decomposed into two peaks
at 934.1 and 932.2 eV, corresponding to Cu2+ and Cu0/Cu+, respectively.[31−33] The ratio of the peaks
of Cu+/Cu0 and Cu2+ has been calculated
and shown in Table S2. Similarly, in the
Auger spectrum of Cu LMM (Figure d), peaks at 913.1, 917.1, and 920.8 eV correspond
to Cu+, Cu2+, and Cu0, respectively.[34,35] The doublet separation between the 2p3/2 and 2p1/2 signals approaches 15.5 eV (Figure b), which agrees with the standard spectra of elemental
cobalt, suggesting the existence of Co3+ or Co2+ species.[36] The satellite peak at 789.6
eV corresponds to Co2+, and the peaks at 785.2 and 780.5
eV correspond to the binding energies of Co2+ and Co3+, respectively, indicating that cobalt exists mainly in the
form of oxides.[37−39]
Figure 3
(a) X-ray photoelectron spectroscopy survey results; (b,
c, e,
f) high-resolution spectra of Co 2p, Cu 2p, C 1s, and N 1s, respectively;
and (d) Cu LMM Auger spectrum.
(a) X-ray photoelectron spectroscopy survey results; (b,
c, e,
f) high-resolution spectra of Co 2p, Cu 2p, C 1s, and N 1s, respectively;
and (d) Cu LMM Auger spectrum.Furthermore, the C 1s high-resolution XPS spectrum of the catalyst
(Figure e) shows a
sharp peak at 284.4eV, caused by the hybridization of C sp2 and C sp3, which are mainly from the carbon structure
of the catalyst. The wide peak near 289 eV corresponds to carbon nitride,
indicating that the added PVP still retained a small amount of nitrogen
in the catalyst after a high-temperature treatment.[40,41] To further confirm the form of carbon in the catalyst, the catalyst
was characterized via Raman spectroscopy. As shown in Figure S4, D and G bands were detected, and the IG/ID ratio of the
catalyst was less than 1, indicating that the carbon in the catalyst
had a higher graphitization degree. From the N 1s high-resolution
spectrum (Figure f),
except for the nitrogen that formed carbon nitride, most of the nitrogen
atoms remained in the catalyst as constituents of heterocyclic compounds.[42]As shown in the Cu 2p high-resolution
XPS spectrum and Auger spectrum,
the undoped and doped catalysts had similar photoelectron binding
energies and kinetic energies, and they also had similar atomic ratios,
indicating that the Co doping had no significant effect on the chemical
environment of copper. The C 1s and N 1s high-resolution XPS spectra
of the catalyst were similar, which also shows that cobalt doping
had little effect on the catalyst surface properties.In summary,
the above characterization results indicate that the
precursor did not form new crystals or functional groups after cobalt
doping; the cobalt was probably only loaded into the precursor. The
XRD and XPS results indicate that the copper in the catalyst mainly
existed as Cu0 species and a small amount existed as Cu+ species, while the cobalt mainly existed as CoO. According to the results of nitrogen adsorption–desorption
and electron microscopy analysis, cobalt doping had no significant
effect on the catalyst structure. Moreover, the XPS survey results
show that cobalt doping did not significantly change the chemical
environment of copper in the catalyst. Therefore, the Cu and CoO nanoparticles may act as relatively independent
active sites and play different roles in the catalytic process.
Catalytic Performance in Selective Hydrogenation of HMF
First, the effect of the pyrolysis temperature of the catalyst on
the catalyst activity was studied. Different monometallic catalysts
were prepared via precursor pyrolysis under different temperatures:
450, 550, 650, 750, and 850 °C. The results of the catalytic
performance (Figure ) depicted that almost all of the catalysts showed 100% HMF conversion.
The catalyst prepared at 750 °C achieved the highest DMF yield
of 92%. According to the above XRD analysis, this high DMF yield was
due to the conversion of CuO to Cu2O as the pyrolysis temperature
increased. Previous studies have reported that Cu+ species
play an important role in the hydrogenation of HMF.[29,43,44] Therefore, in this study on a bimetallic
catalyst, the pyrolysis temperature of 750 °C was used for the
catalyst preparation.
Figure 4
Effect of pyrolysis temperature on the 5-hydroxymethylfurfural
(HMF) conversion and product yield. Reaction conditions: HMF loading,
0.5 g; catalyst loading, 0.1 g; IPA loading, 30 mL; hydrogen partial
pressure, 3.0 MPa; T, 180 °C; time, 4 h; and
agitation speed, 400 rpm.
Effect of pyrolysis temperature on the 5-hydroxymethylfurfural
(HMF) conversion and product yield. Reaction conditions: HMF loading,
0.5 g; catalyst loading, 0.1 g; IPA loading, 30 mL; hydrogen partial
pressure, 3.0 MPa; T, 180 °C; time, 4 h; and
agitation speed, 400 rpm.The monometallic catalyst achieved 100% HMF conversion and a 92%
DMF yield, but the reaction required a temperature of 180 °C
and a time of 4 h. However, our previous research has proved that
the activity of the monometallic catalyst significantly decreases
after a reaction.[29]To enhance the
catalyst stability and further reduce the requirements
of the reaction conditions, metal doping is used to modulate the catalyst
performance. The catalysts were separately doped with Co, Zn, and
Ni. The corresponding catalysts were synthesized, and their activities
were evaluated.The results of catalytic performance are illustrated
in Figure , compared
with the
performances of monometallic catalysts. The activity of the metal-doped
catalysts was significantly improved. Cobalt doping had the most significant
effect on the catalyst activity, with the DMF yield higher than that
of the monometallic catalyst by 29.4%.
Figure 5
Effect of doping element
on the HMF conversion and 2,5-dimethylfuran
(DMF) yield. Reaction conditions: HMF loading, 0.5 g; catalyst loading,
0.1 g; IPA loading, 30 mL; hydrogen partial pressure, 2.5 MPa; T, 150 °C; time, 3 h; and agitation speed, 400 rpm.
Effect of doping element
on the HMF conversion and 2,5-dimethylfuran
(DMF) yield. Reaction conditions: HMF loading, 0.5 g; catalyst loading,
0.1 g; IPA loading, 30 mL; hydrogen partial pressure, 2.5 MPa; T, 150 °C; time, 3 h; and agitation speed, 400 rpm.Subsequently, the cobalt doping amount was optimized,
and catalysts
with cobalt doping amounts of 5, 10, 20, 30, and 40% were synthesized.
The catalytic performance results are illustrated in Figure . When the cobalt doping amount
increased, the DMF yield first increased and then decreased. When
the Co doping amount is too low, the rare CoO sites cannot effectively activate the C–O bond. However,
excessive amounts of cobalt may accumulate and block the pores of
the catalyst. When the doping amount was 20%, the maximum yield was
obtained.
Figure 6
Effect of Co doping amount on the HMF conversion and DMF yield.
Reaction conditions: HMF loading, 0.5 g; catalyst loading, 0.1 g;
IPA loading, 30 mL; hydrogen partial pressure, 2.5 MPa; T, 150 °C; time, 3 h; and agitation speed, 400 rpm.
Effect of Co doping amount on the HMF conversion and DMF yield.
Reaction conditions: HMF loading, 0.5 g; catalyst loading, 0.1 g;
IPA loading, 30 mL; hydrogen partial pressure, 2.5 MPa; T, 150 °C; time, 3 h; and agitation speed, 400 rpm.To research the effect of cobalt doping on catalyst activity,
the
catalytic performances of Co20-Cu@C and Cu@C-N750 catalysts
in the selective hydrogenation of HMF at different temperatures were
investigated. As shown in Figure , at low temperatures, the Co20-Cu@C catalyst
showed higher yields of DMF and 2,5-dimethyltetrahydrofuran (DMTHF)
than Cu@C-N750. At 180 °C, both catalysts showed similar activity
results. This finding indicates that the cobalt doping modulated the
low-temperature catalytic activity of the catalyst.
Figure 7
Effect of temperature
on DMF and DMTHF yields over Cu@C-N750 (left
column) and Co20-Cu@C (right column) catalysts. Reaction
conditions: HMF loading, 0.5 g; catalyst loading, 0.1 g; IPA loading,
30 mL; hydrogen partial pressure, 2.5 MPa; time, 3 h; and agitation
speed, 400 rpm.
Effect of temperature
on DMF and DMTHF yields over Cu@C-N750 (left
column) and Co20-Cu@C (right column) catalysts. Reaction
conditions: HMF loading, 0.5 g; catalyst loading, 0.1 g; IPA loading,
30 mL; hydrogen partial pressure, 2.5 MPa; time, 3 h; and agitation
speed, 400 rpm.In addition, we optimized the
reaction time (Table S4). After 3 h of
reaction, an 85% yield of DMF could
be obtained. The reaction time was further extended to 4–6
h, and the DMF yield did not significantly increase.In summary,
the research on the reaction conditions of catalytic
hydrogenation shows that the Co20-Cu@C catalyst could achieve
the best activity results under 160 °C and 3 h reaction time,
which were 100% HMF conversion rate and 85% DMF yield. Also, to compare
the catalyst activity with those in the literature, recent reports
on the use of copper-based catalysts for the hydrogenation of HMF
to DMF are summarized in Table S3.[17,18,33,45−50] As shown in Table S3, the catalyst synthesized
in this study achieved an excellent DMF yield after a short reaction
time at a relatively low temperature. The Co20-Cu@C catalyst
prepared by pyrolysis of MOF has a highly porous structure, and the
active components of the catalyst are highly dispersed. When materials
are highly porous, the diffusion rates of the substrates and the products
are likely to be faster than the catalytic rate.
Role of Cobalt
in the Selective Hydrogenation of HMF
The process of HMF
hydrogenation to DMF can be simplified in the
following two steps: (1) the hydrogenation of aldehyde groups on HMF
(C=O bond) and (2) the hydrogenation of hydroxymethyl groups
on intermediate products such as DHMF (C–O bond of the hydroxyl
group). In previous studies, the hydrogenation of the C–O bond
(hydroxyl group) was found to be the rate-determining step for the
hydrogenation of HMF to DMF.[19,51,52]In the current study, the achieved catalytic performance was
100% HMF conversion for almost all catalysts, and the DMF yield was
relatively large. The different DMF yields obtained by the catalyst
were mainly for the different activities in catalyzing the hydrogenation
of the C–O bond (hydroxyl group). Therefore, we assume that
the cobalt doping may mainly increase the catalyst activity for the
hydrogenation of the C–O bond (hydroxyl group), thereby increasing
the DMF yield. To verify this assumption, an experiment was designed
for research, as described below.Furthermore, the catalysts
before and after cobalt doping were
used to evaluate the hydrogenation activities of 5-methylfurfural
(MF) and 5-methylfurfuryl alcohol (MFA). The conversion rates of MF
and MFA were determined by the hydrogenation activities of the catalyst
for the C=O bond and the C–O bond (hydroxyl group),
respectively. The catalytic performance results are illustrated in Figure . In the MF hydrogenation
activity test, the difference between the results of the two catalysts
was small, while in the MFA hydrogenation activity test, the cobalt-doped
catalyst showed a higher conversion rate. The experimental results
confirm the above assumption that the difference in catalyst activity
before and after cobalt doping is mainly reflected in the hydrogenation
of the C–O bond (hydroxyl group), and the cobalt doping successfully
modulates the hydrogenation activity of the catalyst for the C–O
bond (hydroxyl group).
Figure 8
Reaction behaviors of (a) 5-methylfurfural (MF) and (b)
5-methylfurfuryl
alcohol (MFA) over Co20-Cu@C and Cu@C-750 catalysts. Reaction
conditions: MF or MFA loading, 0.5 g; catalyst loading, 0.1 g; IPA
loading, 30 mL; hydrogen partial pressure, 2.5 MPa; T, 140°C; time, 2 h; and agitation speed, 400 rpm.
Reaction behaviors of (a) 5-methylfurfural (MF) and (b)
5-methylfurfuryl
alcohol (MFA) over Co20-Cu@C and Cu@C-750 catalysts. Reaction
conditions: MF or MFA loading, 0.5 g; catalyst loading, 0.1 g; IPA
loading, 30 mL; hydrogen partial pressure, 2.5 MPa; T, 140°C; time, 2 h; and agitation speed, 400 rpm.Based on the above structural characterization and catalytic
test
results, a possible reaction mechanism for the hydrogenolysis process
of HMF to produce DMF is proposed (Scheme ). For the dissociation of hydrogen, first,
the hydrogen molecule may interact with the Cu0 site on
the catalyst, and then, the hydrogen molecule can be dissociated to
form active hydrogen species. Subsequently, the carbonyl oxygen of
HMF that has lone-pair electrons first adsorbs on the electrophilic
Cu0 site, which will promote the activation of the C=O
bond. Then, the hydrogenation of the carbonyl group is induced by
Cu particles in combination with the active hydrogen species, leading
to the formation of DHMF. The electrophilic Cu+ and CoOx species, serving as Lewis acid sites, can facilitate the
polarization and activation of the C–O bond (hydroxyl group)
in DHMF and MFA, leading to DMF production.[53,54] In the case of reaction route 1, Cu+ species play a key
role in the activation. However, according to our previous research,[29] Cu+ is unstable during the reaction
and is likely to be reduced. Therefore, the CoO species in reaction route 2 play an important role in maintaining
a stable and high activity of the catalyst, especially in the C–O
bond (hydroxyl group) hydrogenation.
Scheme 2
Possible Mechanism
of the Hydrogenolysis Process of HMF to Produce
DMF through Two Reaction Routes
Catalyst Recyclability
To study the reusability of
the Co20-Cu@C catalyst, the catalyst was subjected to multiple
cycles. The cyclic performance results are shown in Figure a. The catalyst was subjected
to five testing rounds, but the HMF conversion and DMF yield did not
significantly reduce; this indicates that the catalyst has high stability
and reusability. Interestingly, in the second round of reaction, the
DMF yield increased slightly, which may be due to the weakening of
the deep hydrogenation capacity of the recycled catalyst, preventing
the deep hydrogenation of the target product DMF.
Figure 9
(a) Cyclic performance
of the catalyst, (b) high-resolution transmission
electron microscopy image, (c) X-ray diffraction patterns, and (d)
high-resolution spectrum of Cu 2p of the used catalyst.
(a) Cyclic performance
of the catalyst, (b) high-resolution transmission
electron microscopy image, (c) X-ray diffraction patterns, and (d)
high-resolution spectrum of Cu 2p of the used catalyst.As shown in Figure b–d, the characterized results of the used catalyst
had proven
that the catalyst maintained a stable structure after the reaction.
Compared with the characterized results of the fresh catalyst (Figures b, 2g,h, and 3c), the used one shows the
same micromorphology and XRD results, indicating that the catalyst
has high stability. In the high-resolution spectrum of Cu 2p, the
peak weakening of Cu2+ might be on account of the reduction
of Cu2+ during the reaction.
Conclusions
In
this study, a copper–cobalt bimetallic catalyst derived
from MOFs was synthesized and applied in the catalytic transfer hydrogenolysis
of HMF to produce DMF. The catalyst showed excellent catalytic activity
and selectivity under relatively mild reaction conditions without
the participation of any precious metal. The cobalt doping did not
significantly affect the chemical and physical environments of copper
in the catalyst, suggesting that the cobalt was in situ loaded into
the copper catalyst during the synthesis. The results of characterization
tests indicated that the doped cobalt mainly existed as CoO. The results of the catalyst activity test
showed that the CoOx in the catalyst could effectively
activate the C–O bond and improve the hydrogenation activity
of the catalyst. The remarkable catalytic activity of Co20-Cu@C for the hydrogenation of HMF is attributed to the synergistic
catalytic effect between Cu and CoO.
Furthermore, the Co20-Cu@C catalyst was used in the reaction
under optimized reaction conditions, i.e., a reaction temperature
of 160 °C, a hydrogen partial pressure of 2.5 MPa, and a reaction
time of 3 h to obtain 100% HMF conversion and 85% DMF yield. More
importantly, the catalyst activity did not decrease significantly
after five rounds of testing, indicating that the catalyst has high
stability. The presented copper–cobalt bimetallic catalyst
provides a guiding principle and a reference value for the design
of future non noble catalysts in the field of HMF conversion.
Experimental
Section
Catalyst Synthesis Method
The Cu monometallic catalyst
was synthesized by the static precipitation method. Typically, 10
mmol of BTC (1,3,5-benzenetricarboxylic acid) was dissolved in 100
mL of methanol, while 20 mmol of copper nitrate and 2 g of poly(vinyl
pyrrolidone) (PVP) were dissolved in 100 mL of methanol. Then, BTC–methanol
solution was slowly dropped into the metal nitrate solution with stirring.
Subsequently, the blue mixed liquid was transferred to a round-bottom
flask and kept at a constant temperature of 60 °C for 24 h in
an oil bath. The blue precipitate was separated by filtration, washed
with 100 mL of methanol three times, and dried in a vacuum oven to
obtain the precursor powder. One gram of the precursor powder was
measured and heated in a tube furnace under the protection of nitrogen,
and the temperature was increased to the required temperature and
kept constant for 4 h. Based on the pyrolysis temperature, the obtained
catalyst is named Cu@C-X (X = 450,
550, 650, 750, and 850).The method for synthesizing the precursor
of the copper-based bimetallic catalyst is the same as above, except
that the second metal nitrate (cobalt nitrate, zinc nitrate, or nickel
nitrate) is additionally added, and all precursors of the bimetallic
catalyst are pyrolyzed at 750 °C. The amount of second metal
nitrate added is based on the molar ratio of copper nitrate. Based
on the element and amount of doped metals, the catalyst is named M-Cu@C (M = doped metal element, x = second metal molar ratio).
Activity Test and Product
Analysis
The catalytic performances
in selective hydrogenation of the catalyst were carried out in a high-pressure
autoclave. In a typical experiment, 0.5 g of the reaction substrates
(HMF) and 0.1 g of the internal standard (toluene) were dissolved
in 30 mL of isopropanol (IPA), the mixture was transferred to a stainless
steel autoclave (100 mL) equipped with a mechanical agitator, and
then 0.1 g of the catalyst was added. After sealing the autoclave,
H2 was purged at least eight times to remove the air. Then,
the autoclave was aerated with H2 to the required pressure,
and the temperature was increased according to the demand, while the
mechanical agitation speed was modulated to 400 rpm. After a period
of reaction, the autoclave was cooled to room temperature quickly.
Finally, the solid catalyst and liquid product were separated using
a centrifuge for the next experiment.The qualitative and quantitative
determination of liquid products is done by gas chromatography (Agilent
6820). The internal standard curve method was used for the quantification
of the substrates and main products. In all cases, we have calculated
that the respective carbon balances were above 90%.To study
the stability of the catalyst, the catalyst was subjected
to multiple rounds of reaction. After the reaction, the catalyst was
centrifuged, washed with ethanol three times, dried at 80 °C
in vacuum for 2 h, and finally used for the next round of reaction
without any additional treatment.
Catalyst Characterization
The inductively coupled plasma-optical
emission spectroscopy (ICP-OES) was carried out on an Agilent 720ES.
The Fourier transform infrared spectra of the samples were recorded
on a PerkinElmer Spectrum 100 instrument (wave number 400–4000
cm–1). X-ray diffraction (XRD) patterns of the prepared
materials were recorded on a PANalytical PW3040/60 X-ray diffraction
meter. The N2 adsorption–desorption isotherms at
77 K were measured using a Micrometrics ASAP2460 instrument and calculated
using the multipoint Brunauer–Emmett–Teller (BET) method.
The field emission scanning electron microscopy (FESEM) image was
taken on a JSM-7001F. The high-resolution transmission electron microscopy
(HRTEM) image was obtained using an instrument JEOL JEM-2100F. X-ray
photoelectron spectroscopy (XPS) spectra of the catalyst were recorded
on a Thermo XPS ESCALAB 250Xi spectrometer equipped with a monochromatic
Al Kα (1486.8 eV) X-ray source. Raman spectra were recorded
on a LabRAM HR Evolution using an argon ion laser with an excitation
wavelength of 532 nm.
Authors: Mahlet Garedew; Fang Lin; Bing Song; Tamara M DeWinter; James E Jackson; Christopher M Saffron; Chun Ho Lam; Paul T Anastas Journal: ChemSusChem Date: 2020-07-01 Impact factor: 8.928
Authors: J Lelieveld; K Klingmüller; A Pozzer; R T Burnett; A Haines; V Ramanathan Journal: Proc Natl Acad Sci U S A Date: 2019-03-25 Impact factor: 11.205