| Literature DB >> 33916606 |
Kang Hyun Lee1, Soo Kweon Lee2, Jeongho Lee1, Seunghee Kim1, Chulhwan Park3, Seung Wook Kim2, Hah Young Yoo1.
Abstract
Worldwide, about one-third of food produced for human consumption is wasted, which includes byproducts from food processing, with a significant portion of the waste still being landfilled. The aim of this study is to convert chestnut shells (CNSs) from food processing into a valuable resource through bioprocesses. Currently, one of the highest barriers to bioprocess commercialization is low conversion of sugar from biomass, and KOH pretreatment was suggested to improve enzymatic digestibility (ED) of CNS. KOH concentration of 3% (w/w) was determined as a suitable pretreatment solution by a fundamental experiment. The reaction factors including temperature, time and solid/liquid (S/L) ratio were optimized (77.1 g/L CNS loading at 75 °C for 2.8 h) by response surface methodology (RSM). In the statistical model, temperature and time showed a relatively significant effect on the glucan content (GC) and ED, but S/L ratio was not. GC and ED of the untreated CNS were 45.1% and 12.7%, respectively. On the other hand, GC and ED of pretreated CNS were 83.2% and 48.4%, respectively, and which were significantly improved by about 1.8-fold and 3.8-fold compared to the control group. The improved ED through the optimization is expected to contribute to increasing the value of byproducts generated in food processing.Entities:
Keywords: KOH pretreatment; chestnut shells; enzymatic hydrolysis; food processing wastes; statistical optimization
Mesh:
Substances:
Year: 2021 PMID: 33916606 PMCID: PMC8038493 DOI: 10.3390/ijerph18073772
Source DB: PubMed Journal: Int J Environ Res Public Health ISSN: 1660-4601 Impact factor: 3.390
Factors and their levels for the central composite design (CCD).
| Factors | Unit | Symbol | Coded Factor Levels | ||||
|---|---|---|---|---|---|---|---|
| −2 | −1 | 0 | 1 | 2 | |||
| Temperature | °C |
| 0 | 25 | 50 | 75 | 100 |
| Time | h |
| 0 | 1 | 2 | 3 | 4 |
| S/L ratio | g/L |
| 50 | 75 | 100 | 125 | 150 |
Chemical compositions of chestnut shells (CNSs).
| Main Components | Composition (%, |
|---|---|
| Carbohydrate | |
| Glucan | 45.1–57.8 |
| XMGA 1 | 2.4–5.9 |
| Protein | 9.4 |
| Lipid | 1.2 |
| Ash | 2.4 |
| Others | 23.3 |
1 XMGA: the summation of xylan, mannan, galactan and arabinan content in CNS.
Figure 1Effect of KOH pretreatment of chestnut shells (CNSs) on chemical composition (a) and the released glucose concentrations after the enzymatic hydrolysis (b).
Experimental designs and their experimental data for five-level, three-factor response surface analysis.
| Std | Coded Factor Levels | Response | |||
|---|---|---|---|---|---|
|
|
|
| GC 1 (%) | ED 2 (%) | |
| 1 | −1 | −1 | −1 | 64.7 | 31.0 |
| 2 | 1 | −1 | −1 | 76.5 | 40.3 |
| 3 | −1 | 1 | −1 | 66.9 | 41.2 |
| 4 | 1 | 1 | −1 | 83.2 | 46.7 |
| 5 | −1 | −1 | 1 | 62.5 | 31.1 |
| 6 | 1 | −1 | 1 | 75.2 | 38.8 |
| 7 | −1 | 1 | 1 | 66.9 | 36.5 |
| 8 | 1 | 1 | 1 | 81.5 | 44.7 |
| 9 | −2 | 0 | 0 | 61.5 | 28.0 |
| 10 | 2 | 0 | 0 | 84.8 | 53.8 |
| 11 | 0 | −2 | 0 | 45.1 | 12.7 |
| 12 | 0 | 2 | 0 | 72.9 | 45.3 |
| 13 | 0 | 0 | −2 | 75.3 | 38.8 |
| 14 | 0 | 0 | 2 | 72.4 | 40.3 |
| 15 | 0 | 0 | 0 | 74.4 | 44.8 |
| 16 | 0 | 0 | 0 | 71.7 | 46.4 |
| 17 | 0 | 0 | 0 | 73.1 | 39.9 |
| 18 | 0 | 0 | 0 | 70.0 | 41.8 |
| 19 | 0 | 0 | 0 | 73.8 | 42.9 |
| 20 | 0 | 0 | 0 | 76.4 | 43.7 |
1 GC: glucan content. 2 ED: enzymatic digestibility.
ANOVA for response surface model of glucan content (GC).
| Source | Sum of Square | Degree of Freedom | Mean Square | F-Value | Remarks | |
|---|---|---|---|---|---|---|
| Model | 1341.85 | 9 | 149.09 | 10.99 | 0.0004 | significant |
|
| 649.43 | 1 | 649.43 | 47.86 | <0.0001 | significant |
|
| 353.97 | 1 | 353.97 | 26.09 | 0.0005 | significant |
|
| 7.57 | 1 | 7.57 | 0.56 | 0.4723 | |
|
| 5.35 | 1 | 5.35 | 0.39 | 0.5443 | |
|
| 0.056 | 1 | 0.056 | 0.004151 | 0.9499 | |
|
| 0.36 | 1 | 0.36 | 0.027 | 0.8734 | |
|
| 0.87 | 1 | 0.87 | 0.064 | 0.8049 | |
|
| 280.53 | 1 | 280.53 | 20.67 | 0.0011 | significant |
|
| 3.36 | 1 | 3.36 | 0.25 | 0.6294 | |
| Residual | 135.69 | 10 | 13.57 | |||
| Lack of fit | 111.54 | 5 | 22.31 | 4.62 | 0.0593 | |
| Pure error | 24.15 | 5 | 4.83 | |||
| Total | 1477.55 | 19 |
Coefficient of determination (R2): 0.9082. Adjusted R2: 0.8255. Coefficient of variation (CV): 5.16%. Adequate precision: 13.919.
ANOVA for response surface model of enzymatic digestibility (ED).
| Source | Sum of Square | Degree of Freedom | Mean Square | F-Value | Remarks | |
|---|---|---|---|---|---|---|
| Model | 1282.20 | 9 | 142.47 | 9.42 | 0.0008 | significant |
|
| 423.94 | 1 | 423.94 | 28.04 | 0.0004 | significant |
|
| 540.22 | 1 | 540.22 | 35.73 | 0.0001 | significant |
|
| 1.54 | 1 | 1.54 | 0.10 | 0.7559 | |
|
| 1.31 | 1 | 1.31 | 0.086 | 0.7749 | |
|
| 0.20 | 1 | 0.20 | 0.013 | 0.9117 | |
|
| 3.49 | 1 | 3.49 | 0.23 | 0.6411 | |
|
| 7.01 | 1 | 7.01 | 0.46 | 0.5114 | |
|
| 309.48 | 1 | 309.48 | 20.47 | 0.0011 | significant |
|
| 19.12 | 1 | 19.12 | 1.26 | 0.2871 | |
| Residual | 151.21 | 10 | 15.12 | |||
| Lack of fit | 125.23 | 5 | 25.05 | 4.82 | 0.0547 | |
| Pure error | 25.98 | 5 | 5.20 | |||
| Total | 1433.41 | 19 |
Coefficient of determination (R2): 0.8945. Adjusted R2: 0.7996. Coefficient of variation (CV): 9.86%. Adequate precision: 12.306.
Figure 2The three-dimensional response surface plot for the interactive effect of temperature and time (a), temperature and S/L ratio (b) and time and S/L ratio (c) on glucan content (GC).
Figure 3The three-dimensional response surface plot for the interactive effect of temperature and time (a), temperature and S/L ratio (b) and time and S/L ratio (c) on enzymatic digestibility (ED).
Numerical optimization and experimental data for the chestnut shells (CNSs) pretreatment.
|
|
|
|
| Temperature | 1.0 | 75.0 °C |
| Time | 0.8 | 2.8 h |
| S/L ratio | −0.8 | 77.1 g/L |
|
|
|
|
| GC (%) | 83.3 | 83.2 |
| ED (%) | 50.0 | 48.4 |
Summary of changes in the chemical properties of various biomass by alkali pretreatments.
| Biomass | Pretreatment Conditions | Glucan (%) | XMGA (%) | ED (%) | References | |||
|---|---|---|---|---|---|---|---|---|
| Bef. | Aft. | Bef. | Aft. | Bef. | Aft. | |||
| Canola Straw | 19.3% NH3 at 70 °C for 16 h | 34.3 | 43.8 | 21.7 | 13.6 | 19.5 | 82.4 | [ |
| 9.2% NaOH at 70 °C for 16 h | 34.3 | 58.5 | 21.7 | 11.3 | 19.5 | 90.3 | ||
|
| 3% NaOH at 60 °C for 9 h | 42.7 | 61.4 | 16.1 | 23.3 | 5.7 | 22.6 | [ |
|
| 2% NaOH at 121°C for 10 min | 16.4 | 46.7 | 6.2 | 11.3 | 22.1 | 55.3 | [ |
|
| 15% NH3 at 60 °C for 24 h | 41.3 | 55.4 | 28.7 | 34.6 | 33.1 | 71.3 | [ |
| Bamboo | 2% NaOH at 25 °C for 48 h | 37 | 33 | 16.6 | 13.2 | 24.5 | 47.1 | [ |
| Corncob | 5% KOH at 90 °C for 1 h | 42.6 | 64.5 | 38.8 | 31.3 | - | 82.4 | [ |
| Walnut shell | 3% KOH at 121 °C for 1 h | 39.6 | 35.6 | 18.5 | 36.9 | 6 | 56 | [ |
| Corn stover | 3% KOH at 121 °C for 1 h | 30.6 | 47.1 | 26.6 | 32.5 | 48 | 100 | [ |
| Orange peel | 3% KOH at 121 °C for 30 min | 25 | 32.8 | 17 | - | 36 | 87.8 | [ |
| Spent coffee ground | 3% KOH at 75 °C for 2.8 h | 9.3 | 18.9 | 23.3 | 47.5 | 31.6 | 59.4 | [ |
| Chestnut shell | 3% KOH at 75 °C for 2.8 h | 45.1 | 46.1 | 5.9 | 9.5 | 12.7 | 48.4 | This study |