| Literature DB >> 33888722 |
Natalie Thiel1, Casey Selwyn2, Georgina Murphy2, Shmona Simpson2, Ajoy C Chakrabarti3.
Abstract
A new oral polio vaccine, nOPV2, has become the first vaccine to pursue a WHO Emergency Use Listing. Many lessons were learned as part of the accelerated development plan and submission, which have been categorized under the following sections: regulatory, clinical development, chemistry manufacturing and controls, and post-deployment monitoring. Efforts were made to adapt findings from these studies to COVID-19 vaccine candidates. Specific concepts for accelerating COVID-19 vaccine development across multiple functional domains were also included. The goals of this effort were twofold: (1) to help familiarize vaccine developers with the EUL process; and (2) to provide general guidance for faster development and preparations for launch during the COVID-19 pandemic.Entities:
Year: 2021 PMID: 33888722 PMCID: PMC8062661 DOI: 10.1038/s41541-021-00325-4
Source DB: PubMed Journal: NPJ Vaccines ISSN: 2059-0105 Impact factor: 7.344
Fig. 1Potential for acceleration across all aspects of development for an EUL submission.
Comparison of the traditional drug and vaccine development timeline adapted from Heaton[4] (a) with an idealized vaccine development timeline targeting World Health Organization Emergency Use Listing submission based on nOPV2 and COVID-19 experiences (b). Symbols are used to indicate key stages in the vaccine development process; orange-red shading for clinical and blue shading for CMC activities.
Strategies for accelerating clinical development.
| Approach | Rationale | Other considerations |
|---|---|---|
| Aggressive initial human immunogenicity targets | Multiple candidates may proceed through phase 1 clinical trials. Thus, phase 2 should be designed to enable manufacturers to down-select to one lead candidate. Set immunogenicity endpoints to enable rapid down-selection of competing early-stage candidates and to decrease the likelihood of late-stage immunogenicity failures. | Immunogenicity targets should also determine if a single dose or multiple doses will be necessary, and if single dose vs. two-dose arms should be part of phase 2. |
| If a prime-boost is needed, it may be advisable to assess if heterologous prime-boost could provide a more durable response[ | ||
| Adaptive trial design | Allows for the evaluation of multiple candidates in parallel using pre-determined decision parameters and early efficacy signals to select which arms of the study continue enrollment and which are closed[ | Adaptive trial design has not so far been used for initial vaccine development plans for current COVID-19 vaccine candidates because of the urgency to utilize the available population of clinical subjects but will be advantageous to follow-on vaccine candidates. |
| Novel biomarkers | Identifying relevant novel biomarkers early in clinical development can accelerate subsequent development. | Examples of useful novel biomarkers have been derived from vaccine studies in animal models of SARS-CoV-2 infection[ |
| Rapid age escalation and de-escalation | Data in both elderly populations and children will be needed due to the risk of COVID-19 morbidity and mortality in the elderly, and the role of children in spreading the disease[ | Utilize rapid age de-escalation strategies to obtain data in younger populations post-Phase 1[ |
| Given the lower responses to flu vaccines seen in the elderly, the use of adjuvants, higher dose levels, and/or or novel prime-boost regimens could be helpful to achieve protective immune responses in this population[ | ||
| It is important to work closely with regulators to ascertain whether the proposed age escalation to develop data in elderly (50 + years) and more elderly (70 + years) populations needs to be completed prior to EUL; or if the EUL can be amended with new information as the data becomes available. | ||
| Considering platform novelty in clinical development | The novelty of the proposed vaccine platform or vector will be key in determining the total number of exposures needed to meet the safety criteria for EUL; and whether regulatory authority alignment will be needed to determine the number of vaccinated subjects needed for the initial human safety database. This needs to be discussed with and agreed with the WHO PQ team and the primary regulator(s). | Novel platforms or vectors will likely require larger exposures/safety databases to allow for widespread use under the EUL, while established platforms may require perhaps only several hundred subjects[ |
| Collecting long-term safety data | Phase 2 subject follow-up assessing response durability and long-term safety is invaluable, and should continue for at least one year after the final vaccine dose is administered. | A proactive plan to update the EUL submission with revised safety and immunogenicity data for long-term follow-up will aid in collecting these data during the EUL submission and review process. |
| Follow-up studies should particularly look for any evidence of enhanced disease, and help identify correlates of protection for COVID-19 vaccines[ |
Fig. 2Example of vaccine production for EUL—concurrent activities needed for pilot and commercial facility scale-up and regulatory submissions.
Assumptions in this scenario include: rolling EUL submission is allowed, and that pilot-scale process development and engineering and validation runs completed prior to month 1.
Factors to consider in site selection and capacity planning.
| Factor | Rationale | Recommendations |
|---|---|---|
| Containment requirements | The additional regulatory requirements for recombinant viral vector and live viral vaccines can lead to challenges and delays in manufacturing, testing, and distribution[ | If possible, regulators could determine whether these classifications will be needed according to appropriate risk/benefit calculations. Developers can then identify facilities that can adhere to relevant standards. |
| Manufacturer’s expertise | There is wide variety of experience and expertise across manufacturers. Many DCVMs have significant experience navigating the WHO PQ process, the WHO programmatic utilization recommendation process, and GAVI/UNICEF procurement procedures[ | For each manufacturer, it is important to plan for the right expertise and technical assistance so that appropriate packaging images are developed, the submission is not incomplete or rate-limiting, analytic processes are established, and procurement procedures are initiated and followed at the right time[ |
| Multiple, differentiated Backups | Given the high attrition rates inherent in vaccine development, there must be multiple backup plans that optimize for the availability of quality supply upon regulatory approval, programmatic recommendation, and procurement. | Such backup plans require substantial at-risk funding, and the manufacturer will likely need to consider trade-offs in planning and manufacturing for other products, and what level of capacity could be redirected or repurposed if needed[ |
| Inspection planning | Regulatory facility inspections can be challenging to schedule. This issue has been compounded by travel restrictions imposed by COVID-19. | Ideally, a facility could partake in prospective manufacturing inspections for vaccines being developed in response to a PHEIC, where certain parts of the inspection could be conducted virtually, and/or where reliance on a previous PQ or ML4 inspection may suffice under the EUL conditions. For nOPV2, BPOM (Indonesian Food and Drug Authority) assisted with facility inspections typically done by WHO when travel was not possible. The best approach should be discussed early with the WHO PQ unit. |
| Technology transfer | Vaccine technology transfer requires extensive time and resources[ | Tech transfer of any vaccine must be planned for as early as possible in the development process, and procurers and implementers need to plan for volumes based on realistic timelines for product availability. |
| Competent NRA | Under EUL, the facility where the EUL is located may need to assume responsibility for lot-release testing | If the local NRA is unable or unwilling to do this, an alternative will need to be identified. |
Presentation features that may change post-initial EUL.
| Feature | Recommendation |
|---|---|
| Stability | • Initiate stability studies for a multitude of dose-per-vial presentations up-front. |
| • Because stability studies necessarily require a certain duration, manufacturers may need to negotiate a process for registering with a limited stability claim that is modified as studies of longer duration are completed[ | |
| Preservatives | • Need to make decisions about whether to include studies on preservatives. |
| • Since not enough time to assess different preservatives is a limitation, initiate discussions with WHO PQ and relevant regulatory authorities on the use of preservative-free, multi-dose vials. | |
| Setting specifications and labelling requirements | • While countries understandably want to set their own specifications and accommodate multiple languages, heterogeneous requirements can result in delays of product availability at the country level. |
| • For EUL-approved vaccines that need to be implemented globally, the idea is to harmonize labelling and packaging requirements[ | |
| • Use of QR codes for package labeling, summary of product characteristics/package insert, and patient information leaflet should be discussed with regulators to see if these could be used under emergency circumstances. | |
| Storage/transit infrastructure requirements | • Due to time constraints in process development and optimization, product presentations may have substantial shortcomings in deliverability (e.g. require ultra-cold chain). |
| • Trade-offs need to be understood by procurers and delivery-focused groups to help inform where technical solutions and local infrastructure can enable delivery vs. those features that would constitute a no-go[ | |
| • Decisions on presentation should be taken jointly with procurers and delivery-focused stakeholders to ensure feasibility in the field. | |
| • Can have a plan and process to incorporate different presentation options later without having to re-submit for extensive regulatory review[ | |
| Preliminary data generation | • To raise awareness within the field for implementing a novel vaccine, consider using early doses for field studies to establish the effectiveness and early safety data. |
| • CMC needs to work closely with implementers to understand implementation options and to solicit early feedback on any component of the presentation that could be modified to aid roll-out and uptake. |