Mi Peng1, Chunyang Dong1, Rui Gao2, Dequan Xiao3, Hongyang Liu4, Ding Ma1. 1. Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering and College of Engineering, and BIC-ESAT, Peking University, Beijing 100871, P. R. China. 2. School of Chemistry and Chemical Engineering, Inner Mongolia University, Hohhot 010021, P. R. China. 3. Chemistry and Chemical Engineering Department, University of New Haven, West Haven, Connecticut 06516, United States. 4. Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, P. R. China.
Abstract
Increasing attention has been paid to single-atom catalysts (SACs) in heterogeneous catalysis because of their unique electronic properties, maximized atomic utilization efficiency, and potential to serve as a bridge between the heterogeneous and homogeneous catalysis. However, SACs can have limited advantages or even constrained applications for the reactions that require designated metallic states with multiple atoms or surface sites with metal-metal bonds. As a cross-dimensional extension to the concept of SACs, fully exposed cluster catalysts (FECCs) offer diverse surface sites formed by an ensemble of metal atoms, for the adsorption and transformation of reactants/intermediates. More importantly, FECCs have the advantage of maximized atom utilization efficiency. Thus, FECCs provide a novel platform to design effective and efficient catalysts for certain chemical processes. This outlook summarizes recent advances and proposes prospective research directions in the design of catalysts and characterizations of FECCs, together with potential challenges.
Increasing attention has been paid to single-atom catalysts (SACs) in heterogeneous catalysis because of their unique electronic properties, maximized atomic utilization efficiency, and potential to serve as a bridge between the heterogeneous and homogeneous catalysis. However, SACs can have limited advantages or even constrained applications for the reactions that require designated metallic states with multiple atoms or surface sites with metal-metal bonds. As a cross-dimensional extension to the concept of SACs, fully exposed cluster catalysts (FECCs) offer diverse surface sites formed by an ensemble of metal atoms, for the adsorption and transformation of reactants/intermediates. More importantly, FECCs have the advantage of maximized atom utilization efficiency. Thus, FECCs provide a novel platform to design effective and efficient catalysts for certain chemical processes. This outlook summarizes recent advances and proposes prospective research directions in the design of catalysts and characterizations of FECCs, together with potential challenges.
Single-Atom Catalyst: The Advantages and
Drawbacks
A large amount of industrial processes include
catalytic transformation.[1] Of these processes,
metal-based catalytic material
is one of the mostly used catalysts for effective production of fuels
and chemicals.[2] As the catalytic process
is a surface reaction, the bulk atoms of metal-based catalysts are
far less important than the surface sites during reaction. Therefore,
the large size of metal catalysts limits the effective utilization
of metallic components. This is of vital importance especially when
a reaction requires expensive noble metal as the active component.
To increase the utilization efficiency of metal and to reduce the
cost of catalysts, highly dispersed metal catalysts have been developed,
with high ratio of surface metal atoms.[3−6] The dispersed metal catalysts with the highest
atomic utilization efficiency are those with isolated metal centers.
In homogeneous catalysis, they exist as mononuclei organometallic
catalysts that are widely used nowadays. In heterogeneous catalysis,
the catalysts with isolated metal sites,[7−12] which are commonly referred to as single-atom catalysts (SACs) recently,[13] have attracted growing attention. A SAC has
discrete metal centers over the support, which could reach a theoretical
metal dispersion of 100%.[14−18] The fast development of SACs has raised the concept of highly dispersed
metal catalysts to a new level. Besides the outstanding metal utilization
efficiency and excellent catalytic performance in some reactions,[12,19,20] the key advantage of SACs is
that the coordination structure of isolated metal atoms can be precisely
designed and controlled, and thus, the electronic structure and coordination
geometry of catalytic active centers can be well depicted.[20−22] This offers the possibility of understanding complicated heterogeneous
catalysis at the atomic or molecular level.However, the SAC
is not a universal type of catalyst that could work for any heterogeneous
catalytic reactions. The beauty of SACs is the presence of discrete
metal centers that lead to full atomic utilization efficiency, but
the drawback is that they cannot offer sites with multiple metal atoms.
The collective activation of reactant/intermediates by the sites with
multiple metal atoms is of vital importance for some catalytic reactions.
The famous examples include the so-called C7 center over
iron and the B5 center over Ru for N2 activation.[23,24] These examples indicate that the engagement of a group of metal
atoms with a designated spatial arrangement is a must for the effective
activation of reactants. Moreover, as the metal1 center
of the SAC normally anchors over the oxygen of an oxide support, it
loses part of the metallic properties required for the efficient adsorption
and activation of specific catalytic reactions, leading to attenuated
reactivity of SACs.
The Concept of Fully Exposed Cluster Catalysts
There
is a type of catalyst, namely fully exposed cluster catalyst (FECC),
which can not only provide the catalytic sites with multiple metal
atoms but also maintain a full atomic utilization efficiency. FECC
is so highly dispersed that all the metal atoms within it are available
for the adsorption and transformation of reactants. Although there
are unsupported FECCs (see the following section), in most cases,
FECC refers to the clusters supported over certain substrates, such
as metal oxides, carbon materials, zeolites, and metal carbides. As
its stable metal loading can be higher than that of SAC, the FECC
usually exhibits higher mass specific activity than the SAC, which
is critically important for industrial applications. More importantly,
supported FECCs exhibit two distinct features. The first one is its
ultrasmall size, normally below 1 nm, which eliminates the presence
of undesired bulk atoms (instead, nanoparticle catalysts have substantial
amount of bulk atoms) and reduces the average coordination number
of the metal atoms.[25] The second one is
a small contact angle with the support, forming a layered structure,
which enhances the interaction between metal atoms and support, and
increases the stability of the clusters.[26] The special construct of FECCs creates abundant interfacial sites
between metal atoms and substrates.[27]Although the concept of FECCs was recently proposed,[25,28] the catalysts matching this definition have been reported frequently
in the literature as “subnanometer clusters”,[29] “ultrasmall clusters”,[30] and “clusters of low atomicity”.[31] Indeed, with the full atomic utilization efficiency
and special atomic construct, FECCs have great potential for the application
in many catalytic reactions.
Characteristics of FECCs
The most
important aspect
of FECCs is that they possess an ensemble of metal atoms that offer
a variety of structural possibilities and catalytic feasibilities.
In Schemes and 2, we illustrate the key features of the FECC. In Scheme , a fully exposed
Pt cluster accommodated over the TiO2(111) surface is constructed.
The FECC is composed of 13 Pt atoms, with 9 atoms in the first layer,
in close contact with the titania substrate, and another four Pt atoms
in the second layer (Scheme ). As the metal cluster has strong electronic interaction
with the oxide support,[32,33] charge transfer from
the interfacial Pt atoms to the titania support is anticipated. Indeed,
for the Pt atoms in direct contact with titania, an increase in valence
state was observed, although the amount of transferred charge depends
on the exact location and the interaction with the oxide support.
For those Pt atoms in the second layer, the metallic valence state
is preserved (Scheme a), in accordance with recently reported results.[34,35] The charge state of these adjacent metal atoms provides aeolotropic
sites that may be required in the activation of specific reactants.[36]
Scheme 1
An Example of a Fully-Exposed Cluster Catalyst
(i.e., Pt13 Cluster Loaded on the TiO2 Surface)
In the side (a) and top
(b) view of the Pt13/TiO2 FECC, the level of
color highlights the charge of Pt atom from Bader charge analysis.
The bar on the top right marks the value of the charge, and the lighter
color indicates a stronger charge transfer from the Pt atom to the
substrates. Clearly, the charge of the Pt atoms in contact directly
with oxide substrate are more positive, while those in the 2nd layer
preserve more metallic characteristics.
Scheme 2
Illustration
of Diverse Atomic Configurations of Pt13/TiO2FECC with the Same Atomicity (13 Pt Atoms)
Five exemplified Pt13/TiO2 fully-exposed
clusters with different relative
energies (a) and atomic configurations (side-on and top views) (b);
the level of color in (b) highlights the charge of Pt atom calculated
through Bader charge analysis, with the lighter color indicating a
stronger charge transfer from the Pt atom to the substrate. The bar
on the right marks the value of the charge. (c) Population distribution
towards the atomicity and atomic configuration of real fully-exposed
Pt13/TiO2 cluster catalyst. (d) Projected density
of state (pDOS) of the five Pt13/TiO2 fully-exposed
clusters (corresponding to those in (b)). (e) The number of the collective
metal sites (bridge, 3-fold, and 4-fold) of the five Pt13/TiO2 fully-exposed clusters shown in (b). Those of the
top and interfacial sites were not taken into consideration. It should
be noted that this example is set simply to illustrate the diversity
in geometric and electronic structures of the cluster based on calculated
structures, based on the DFT methods with much low tolerance in accuracy
for geometry optimization.
An Example of a Fully-Exposed Cluster Catalyst
(i.e., Pt13 Cluster Loaded on the TiO2 Surface)
In the side (a) and top
(b) view of the Pt13/TiO2 FECC, the level of
color highlights the charge of Pt atom from Bader charge analysis.
The bar on the top right marks the value of the charge, and the lighter
color indicates a stronger charge transfer from the Pt atom to the
substrates. Clearly, the charge of the Pt atoms in contact directly
with oxide substrate are more positive, while those in the 2nd layer
preserve more metallic characteristics.
Illustration
of Diverse Atomic Configurations of Pt13/TiO2FECC with the Same Atomicity (13 Pt Atoms)
Five exemplified Pt13/TiO2 fully-exposed
clusters with different relative
energies (a) and atomic configurations (side-on and top views) (b);
the level of color in (b) highlights the charge of Pt atom calculated
through Bader charge analysis, with the lighter color indicating a
stronger charge transfer from the Pt atom to the substrate. The bar
on the right marks the value of the charge. (c) Population distribution
towards the atomicity and atomic configuration of real fully-exposed
Pt13/TiO2 cluster catalyst. (d) Projected density
of state (pDOS) of the five Pt13/TiO2 fully-exposed
clusters (corresponding to those in (b)). (e) The number of the collective
metal sites (bridge, 3-fold, and 4-fold) of the five Pt13/TiO2 fully-exposed clusters shown in (b). Those of the
top and interfacial sites were not taken into consideration. It should
be noted that this example is set simply to illustrate the diversity
in geometric and electronic structures of the cluster based on calculated
structures, based on the DFT methods with much low tolerance in accuracy
for geometry optimization.Another feature of the FECC is that it
provides diverse combinations of multiple metal atoms, and constructs
rich surface sites for the adsorption and transformation of specific
reactants/intermediates. For example, for the Pt13/TiO2 cluster catalyst (Scheme b), besides the top sites, it contains at least nine
types of interfacial sites, six bridge sites, six 3-fold sites, and
two 4-fold sites (Scheme b). In another word, it offers abundant feasibility of surface
sites while keeping maximized atom utilization efficiency. In contrast,
there are only the top and interfacial sites for the adsorption of
substrate molecules over SACs. This shows the promise of FECCs in
converting reactants that need the activation of collective metal
sites, which is usually not offered by SACs. The rich surface-site
diversity and the presence of neighboring surface sites may confer
FECCs excellent reactivity and designated reaction paths toward certain
products.In an ideal situation, the FECC with identical atomicity
(number
of atoms) and configuration is highly anticipated. With well-defined
atomic structures, the FECC can be used as model catalyst to investigate
the structure-performance relationship, which is one of the most important
but least clear aspects in catalysis research. The knowledge on this
aspect will allow the rational design of effective catalysts for specific
chemical processes. However, for a real FECC, although there are some
recent attempts,[37,38] the synthesis of a specific FECC
with atomic precision and high degree of structural uniformity is
still difficult. As shown in Scheme , we use an imaginary Pt13/TiO2 cluster catalyst as an example to illustrate the characteristics
and complexity of real FECC. Although the aim is to fabricate a Pt
cluster catalyst with exactly 13 Pt atoms, in a real synthetic process
(e.g., wet chemistry methods or soft-landing methods), we will likely
get the Pt cluster catalyst with a distribution of atomicity (Scheme c). This is similar
to the size distribution of nanoparticle catalysts. Whether a narrower
or a wider distribution in atomicity can be reached will depend on
specific synthetic or post-treatment methods. It should also be noted
that even a relatively uniform FECC were synthesized, it could still
experience structural reconstruction during a reaction process especially
under high temperature, which may lead to a wider distribution in
atomicity.The distribution in atomicity has an impact on catalytic
performances
(please refer to the recent excellent reviews related to this topic[39−41]). However, the atomic configuration (e.g., the arrangement of metal
atoms on the surface of substrates and the types of neighboring surface
sites in FECC) is more important. In a real FECC, the diversity in
atomic configuration occurs unavoidably. Therefore, wide-distribution
of atomicity and diversity of atomic configuration contribute to the
overall heterogeneity of a real FECC (Scheme c). One of the aims of future research is
to narrow the atomicity distribution and atomic configuration diversity
in FECCs.For the fully exposed Pt13 cluster on titania,
there
are more than 30 possible surface atomic configurations for a Pt cluster
with exactly 13 atoms. Five of the possible configurations are shown
in Scheme b. Though
the five configurations possess different energy (Scheme a), all of them may exist on
the oxide support as stable structures. It is clear that all of the
metal cluster configurations, in the form of quasi-single layer to
double layers, exhibit close contact with the oxide at relatively
small contact angles. The interaction between metal atoms and support
and the specific atomic configurations confer the FECC with the variation
in apparent charge and electronic structure. The projected density
of states (pDOS) on Pt 3d orbitals for five Pt13 cluster
configurations are shown in Scheme d. Compared with bulk Pt particles with continuous
valence band structure, the pDOS of Pt13FECCs exhibits
distinct features. The FECC shows two 3d distinct peaks and a narrow
3d electron band, indicating a noticeably different electron transfer
from bulk metallic Pt. Each atomic configuration shows a unique d-band
center in energy, indicating different reactivity among the clusters.
Meanwhile, these FECCs possess different types of surface sites (Scheme e).In addition
to the difference in electronic structure compared
to bulk metal particle catalyst, FECC is different from single-atom
catalyst, due to the presence of metal–metal bonds and active
catalytic sites with multiple metal atoms. With the potential to possess
narrowly distributed or even uniform atomic clusters in synthesis,
FECCs would bring tremendous opportunities into future catalysis research.FECC can be divided into two categories: supported and bare FECCs,
with or without the presence of solid support. Solid support can significantly
affect the catalytic performance and thus the investigation methods
of FECCs. Interesting progress has been made over the bare FECCs,[38] and we will focus on supported FECCs in this
outlook. We will begin with methods of characterizing the structural
properties of FECCs and then present a few representative experimental
and theoretical studies of FECC, and finally provide our perspectives
on this emerging area.
Characterization of FECCs
How can
one determine in
structure whether a catalyst is FECC, especially if a FECC can keep
its unique structural feature under working conditions? To obtain
the structural information on fully exposed clusters, modern microscopic
and spectroscopic characterization techniques are essential. Moreover,
the characterizations in operando/in situ modes can reveal the real
state structural information on catalysts under working conditions,
which have attracted more attention than ever before.[42] The major geometric properties that we would like to detect
for FECCs are their atomicity and atomic configuration. Statistically
averaged properties can be obtained through spectroscopic methods,
especially X-ray absorption spectroscopy (XAS), which provide average
coordination property of metal atoms, leading to the information on
average size of the clusters and their anchoring environment on supports.
Besides, atomically resolved electron microscopy provides more detailed
information about the geometry of metal clusters. By combining multiple
operando/in situ characterization techniques, a thorough picture of
the structural dynamics of catalysts can arise. An example here is
illustrated by Frenkel et al., who performed combined imaging and
spectroscopy measurements to probe the complex structural dynamics
of supported FECC catalysts.[43] As shown
in Figure a, the evolution
of Pt clusters in the catalytic hydrogenation of ethylene is monitored
by operando XAFS and STEM simultaneously, and the result indicated
a slight agglomeration of Pt clusters due to the switch of different
reaction conditions (Figure b). This method can be applied to a wide range of mechanistic
study of catalytic reactions. Another example is an in situ environmental
transmission electron microscopy (ETEM) study of the structural evolution
of MCM-22 confined subnanometric Pt species (Pt@MCM-22) under reactive
atmospheres.[44] As shown in Figure c, specifically, under the
atmosphere of CO and O2, the confined atomically dispersed
Pt species could agglomerate into Pt clusters or even small nanoparticles
from room temperature to 100 °C. Such structure feature of Pt@MCM-22
remained constant from 100 to 300 °C. However, when the reaction
temperature continuously increased from 300 to 400 °C, the Pt
nanoparticles could disintegrate into highly dispersed Pt species
and Pt clusters (Figure d).
Figure 1
Monitoring structure evolution of FECCs under real reaction conditions.
Schematic illustration of the combined operando XAS/STEM experimental
setup (a) and corresponding experimental results of the structural
dynamics of SiO2 supported Pt clusters during ethylene
hydrogenation reaction (b).[43] Reprinted
with permission, copyright 2015, the authors. Schematic illustration
(c) and in situ ETEM results (d) of the structural evolution of MCM-22
confined Pt species from room temperature to 100, 300, and 400 °C
under CO + O2 reactive atmosphere. Scale bars in (d) are
10 nm.[44] Reprinted with permission, copyright
2018, the authors.
Monitoring structure evolution of FECCs under real reaction conditions.
Schematic illustration of the combined operando XAS/STEM experimental
setup (a) and corresponding experimental results of the structural
dynamics of SiO2 supported Pt clusters during ethylene
hydrogenation reaction (b).[43] Reprinted
with permission, copyright 2015, the authors. Schematic illustration
(c) and in situ ETEM results (d) of the structural evolution of MCM-22
confined Pt species from room temperature to 100, 300, and 400 °C
under CO + O2 reactive atmosphere. Scale bars in (d) are
10 nm.[44] Reprinted with permission, copyright
2018, the authors.In addition, other characterization
methods such as diffuse reflection
infrared Fourier transform spectroscopy (DRIFTS), near ambient pressure
X-ray photoelectron spectroscopy (NAP-XPS), and inelastic neutron
scattering (INS) can provide useful information about the structural
dynamics and reaction mechanism of supported FECCs during the reaction.[45−47] We believe that with the development of FECCs, more and more state-of-the-art
techniques will be used to reveal the structural characteristics of
FECCs at working reaction conditions.
Constructing FECCs on Various
Supports
Designing and
constructing stable atomic clusters is of the first step toward the
catalysis by FECC. Anchoring FECC via chemical bonds to structurally
stable materials is a common strategy in synthesis. We anticipate
that various supports, including metal oxide, carbon-based materials
(native and heteroatom-doped graphene, graphene oxide, CNTs, and nanodiamond),
zeolite, metal carbide, can be used to accommodate FECCs. Special
care needs to be taken in the synthetic process, as the precise control
to keep the majority of metal species in the form of fully exposed
clusters is not easy. It is usually desired to create energy barriers
to keep the less-stable fully exposed clusters from transforming into
other forms. For this purpose, one can employ promotive additives,
an oxygen vacancy, and other surface defects like silanol nest in
zeolite or surface sites induced by doping.As an example, a
series of multiwall carbon nanotubes (MWCNTs) supported Au clusters
with low atomicity (Au3, Au5–7 and Au7–10) were successfully fabricated (Figure a,b). In the catalytic oxidation
of thiophenol to disulfide, these fully exposed Au clusters catalysts
exhibited superior catalytic activity (7.5 × 105 h–1 for Au5–7) (Figure c), which are even comparable to that of
sulfhydryl oxidase enzymes. In contrast, both MWCNTs supported isolated
Au atoms and large Au aggregates suffered from the lack of O2 activation or strong Au–S passivation, leading to far less
activity.[48] This work demonstrated that
the FECC possesses unique catalytic behavior that could not be accomplished
by other types of catalysts.
Figure 2
Constructing FECCs on different supports. (a,b)
HAADF-STEM images
of MWCNTs supported Au clusters and corresponding optimized configurations
of Au clusters. (c) Oxidation of thiophenol to disulfide in the presence
of O2 catalyzed by MWCNTs supported size-selected Au clusters.[48] Reprinted with permission, copyright 2013, Springer
Nature. AC-HAADF-STEM image (d) and catalytic applications (e) of
thioether-functionalized MOF confined Pt02 clusters.[30] Reprinted with permission, copyright 2018, Wiley-VCH
Verlag GmbH & Co. KGaA, Weinheim.
Constructing FECCs on different supports. (a,b)
HAADF-STEM images
of MWCNTs supported Au clusters and corresponding optimized configurations
of Au clusters. (c) Oxidation of thiophenol to disulfide in the presence
of O2 catalyzed by MWCNTs supported size-selected Au clusters.[48] Reprinted with permission, copyright 2013, Springer
Nature. AC-HAADF-STEM image (d) and catalytic applications (e) of
thioether-functionalized MOF confined Pt02 clusters.[30] Reprinted with permission, copyright 2018, Wiley-VCH
Verlag GmbH & Co. KGaA, Weinheim.Metal–organic framework (MOF) can be used as the host for
FECCs. For example, highly stable fully exposed Pt2 clusters
were successfully fabricated homogeneously within the walls of a MOF
material (Figure d,e).[30] The fully exposed Pt catalyst has full atomic
utilization of the metal center, which can lead to excellent reactivity.
Indeed, the FECC catalysts showed good activity in various reactions
including HCN production, CO2 methanation, alkene hydrogenations,
and carbene-mediated reactions (Figure e). For catalysts operating at relatively high temperature,
other strategies have been proposed to stabilize the fully exposed
metal structures. Compared with MOF, zeolites have much higher thermal
stability, which rendered them great possibilities as host materials
to stabilize fully exposed metal clusters. Using siliceous MFI zeolite,
Corma et al. successfully fabricated Pt quasi-FECC with superior stability
for propane dehydrogenation at 600 °C.[49,50] For the systems where stable FECC is challenging to fabricate, a
second metal component can be added as a structural promoter to stabilize
FECC. Recently, we reported a FECC of Sn-assisted Pt clusters (Figure ).[25] The bulk PtSn bimetallic catalyst is a conventional industrial
catalyst for direct dehydrogenation of n-butane.
However, it suffers from the deactivation induced by sintering of
Pt3Sn alloy particles. Therefore, fabrication of highly
dispersed Pt clusters with good stability is highly desired in this
reaction. While isolated Pt center was demonstrated to have low activity
in the dehydrogenation of butane, fully exposed Pt clusters isolated
by Sn species anchored on nanodiamond@graphene support is highly active,
selective, and stable toward C4 olefin production. Combining
experimental results and DFT calculations, a typical Pt fully exposed
cluster model supported on graphene has been proposed, with two Ptatoms anchored on the surface and another Pt atom uncoordinated. The
mechanism study demonstrated that the undercoordinated Pt atom is
the primary active site, and the high olefin selectivity stems from
the easy desorption of n-butene product from the Pt3 clusters.
Figure 3
Addition
of bimetallic component as a strategy to stabilize FECC:
direct dehydrogenation of n-butane over tin-assisted
fully exposed Pt clusters stabilized on defect rich graphene.[25] HAADF-STEM images of the a-PtSn/ND@G catalyst
(a) showing the distribution of Pt clusters, scale bar = 10 nm, and
(b-c) the atomic dispersion of Pt and Sn, scale bar = 0.5 nm. HAADF-STEM
image of a-PtSn/ND@G (d) and the extracted line profiles (e) along
the blue direction in (d), demonstrating the pronounced intensity
difference between Pt and Sn, consistent well with their distinct
atomic numbers (Z), together with the single-atomic-layer thickness
of a typical PtSn cluster, scale bar = 0.5 nm. (f) Conversion and
selectivity by time-on-stream during dehydrogenation of n-butane at 450 °C. Gas hour space velocity (GHSV) = 18 000
mL·gcat–1·h–1, nC4/H2 = 1:1 with He balance. (g) Gibbs free energy
profile of direct butane dehydrogenation on the Pt3-Gr.
Structures for intermediates and transition states from C4H10 to 2-C4H8 (T = 450 °C). Reprinted with permission, copyright 2019, American
Chemical Society.
Addition
of bimetallic component as a strategy to stabilize FECC:
direct dehydrogenation of n-butane over tin-assisted
fully exposed Pt clusters stabilized on defect rich graphene.[25] HAADF-STEM images of the a-PtSn/ND@G catalyst
(a) showing the distribution of Pt clusters, scale bar = 10 nm, and
(b-c) the atomic dispersion of Pt and Sn, scale bar = 0.5 nm. HAADF-STEM
image of a-PtSn/ND@G (d) and the extracted line profiles (e) along
the blue direction in (d), demonstrating the pronounced intensity
difference between Pt and Sn, consistent well with their distinct
atomic numbers (Z), together with the single-atomic-layer thickness
of a typical PtSn cluster, scale bar = 0.5 nm. (f) Conversion and
selectivity by time-on-stream during dehydrogenation of n-butane at 450 °C. Gas hour space velocity (GHSV) = 18 000
mL·gcat–1·h–1, nC4/H2 = 1:1 with He balance. (g) Gibbs free energy
profile of direct butane dehydrogenation on the Pt3-Gr.
Structures for intermediates and transition states from C4H10 to 2-C4H8 (T = 450 °C). Reprinted with permission, copyright 2019, American
Chemical Society.
Utilizing the Structural
Uniqueness
The key property
of FECCs, as discussed earlier, is their unique electronic structure
and the ability to provides the collective metal sites that required
for large reactants or multireactants activation. In an interesting
approach developed by Li and Wang et al., a Ru3 cluster
stabilized by nitrogen species within molecular-scale cages of zeolitic
imidazolate frameworks were obtained (Figure ).[51] The Ru FECC
has an average Ru–Ru coordination number of 1.6 ± 0.5
and shows the trinuclei structure from the STEM observation (Figure a–c), indicating
that a fully exposed Ru cluster with 3 atoms in average were successfully
constructed. Catalytic studies revealed that the FECC structure possessed
excellent activity toward selective oxidation of 2-aminobenzyl alcohol
to 2-aminobenzaldehyde, surpassing that of Ru SAC or Ru nanoparticles
(Figure d). DFT calculations
showed that because of the limited atomicity of Ru3, the
2- aminobenzyl alcohol tends to be adsorbed with a moderate strength,
whereas the strong adsorption between 2-aminobenzyl alcohol and Ru
NPs would block the catalytic active sites. However, the Ru3 structure provides the optimal geometry where one Ru atom connects
with both the hydroxyl and amino groups during the reaction, which
is not possible for Ru1 because of limited bonding sites
(Figure e). Thus,
the Ru3 FECC exhibited better performance than the SAC
or nanoparticle Ru catalysts.
Figure 4
Structural and electronic uniqueness of FECCs.
(a) TEM and (b)
AC-HAADF-STEM images of Ru3/CN catalyst.[51] (c) Schematic model of Ru3/CN. (d) Catalytic
activity comparison between different Ru-based catalysts in catalytic
oxidation of 2-aminobenzyl alcohol to 2-aminobenzaldehyde, the TOF
were obtained at 20% conversion of 2-aminobenzyl alcohol. (e) Geometries
of 2-aminobenzyl alcohol adsorbed on Ru3/CN (middle), Ru1/CN (left), and Ru NPs (right). The blue and red triangles
and black circles mark the adsorption energies of the molecule bound
via the amino group, the hydroxyl group, and both groups, respectively.
Positive values represent exothermic adsorption. The gray, blue, red,
white, and teal spheres in (c) and (e) represent C, N, O, H, and Ru
atoms, respectively. Reprinted with permission, copyright 2017, American
Chemical Society.
Structural and electronic uniqueness of FECCs.
(a) TEM and (b)
AC-HAADF-STEM images of Ru3/CN catalyst.[51] (c) Schematic model of Ru3/CN. (d) Catalytic
activity comparison between different Ru-based catalysts in catalytic
oxidation of 2-aminobenzyl alcohol to 2-aminobenzaldehyde, the TOF
were obtained at 20% conversion of 2-aminobenzyl alcohol. (e) Geometries
of 2-aminobenzyl alcohol adsorbed on Ru3/CN (middle), Ru1/CN (left), and Ru NPs (right). The blue and red triangles
and black circles mark the adsorption energies of the molecule bound
via the amino group, the hydroxyl group, and both groups, respectively.
Positive values represent exothermic adsorption. The gray, blue, red,
white, and teal spheres in (c) and (e) represent C, N, O, H, and Ru
atoms, respectively. Reprinted with permission, copyright 2017, American
Chemical Society.
Conclusions and Perspectives
In summary, the FECC is a novel structure with unique properties
and great potential in heterogeneous catalysis. The geometry and electronic
structures of FECCs are different from those of bulk-like nanoparticles
or SACs. The pseudotransitional state of FECCs has shown distinctive
behavior in catalysis.The pursuit of ideal heterogeneous catalysts
leads to the effort
toward developing catalysts with high atom utilization efficiency
and unique geometric and electronic structures. Along this direction,
the development of FECCs can provide significantly improved catalytic
performances. The progress made so far is impressive, but the strategy
to design and construct highly active and stable FECCs, especially
those with well-defined structures and reaction paths, is attractive
but challenging. With the growth of research efforts, we believe that
it is possible to drive the catalysis of FECCs to its full potential.
In perspective, here are a few research directions of FECC where we
expect to significantly grow in the foreseeable future.First, it is highly demanded
to develop a standard evaluation process
to systematically screen catalyst clusters in specific catalytic reactions,
because the catalyst design should be based on the understanding of
catalytic mechanisms. Apart from common experimental methods used
in traditional catalysis, new approaches based on artificial intelligence
(AI) to screen or optimize cluster catalysts are in development. Combining
DFT calculation and machine learning, the catalyst with best performance
can be found in an efficient manner with this bottom-up approach (Figure a,b).[52−54] A modeling strategy for fully exposed cluster catalysts that can
be widely implemented in various catalytic system is in exigent need.
Furthermore, a mobile robotic chemist that can operate autonomously
to perform catalytic experiments has been developed recently, and
it has drastically enhanced the efficiency of searching for new catalysts
in a top-up approach (Figure c).[55] We should notice that as
fully exposed clusters usually possess lower atomicity than that of
nanoparticles reported, it would be easier to perform AI research
based on DFT calculations.
Figure 5
Combination of FECCs study with modern IT technology.
(a) Predicting
catalytic activity toward NO decomposition of RhAu nanoparticles by
a DFT-aided machine-learning algorithm;[53] Reprinted with permission, copyright 2020, American Chemical Society.
(b) Topology-based machine learning strategy for lithium cluster structure
prediction;[54] Reprinted with permission,
copyright 2017, American Chemical Society. (c) Radar plot showing
the evolution of the robotic research on photocatalytic reactions;
the scale denotes the fraction of maximum solution volume dispensed.[55] Reprinted with permission, copyright 2020, the
authors, under exclusive license to Springer Nature Limited.
Combination of FECCs study with modern IT technology.
(a) Predicting
catalytic activity toward NO decomposition of RhAu nanoparticles by
a DFT-aided machine-learning algorithm;[53] Reprinted with permission, copyright 2020, American Chemical Society.
(b) Topology-based machine learning strategy for lithium cluster structure
prediction;[54] Reprinted with permission,
copyright 2017, American Chemical Society. (c) Radar plot showing
the evolution of the robotic research on photocatalytic reactions;
the scale denotes the fraction of maximum solution volume dispensed.[55] Reprinted with permission, copyright 2020, the
authors, under exclusive license to Springer Nature Limited.Second, from the experimental side, the application
of advanced
characterization techniques can facilitate the understanding of structural
properties of fully exposed clusters. Furthermore, conventional operando
methods such as diffraction, EXAFS, and NAP-XPS could help to identify
the structural and morphological properties of catalysts under working
conditions. The recent development of atomically resolution chemical
mapping, especially those coupled with environmental TEM,[56,57] can empower us to get in-depth insights into the electronic structure
of catalytic active state at the atomic level. By coupling the new
mapping technique with the existing statistical characterization methods,
it will provide a vivid picture of the FECC and its reaction process
under working reaction conditions.Third, although the distribution
of the atomicity and atomic configuration
of a real FECC are heterogeneous in nature, the key that governs the
reactivity and selectivity of catalyst is the geometry and spatial
assembling pattern of specific active sites (for example, 4-fold site
or B5 center). Therefore, developing spectroscopic or transient
kinetic methods to probe the nature and population of these active
sites is especially important for FECC. The succuss in developing
these methods, in return, will help the precise synthesis of highly
active and narrowly distributed FECCs. For example, a powerful state-of-the-art
tool is steady-state isotropic transient kinetic analysis (SSITKA).
By this method, kinetic parameters of catalyst-surface reaction intermediates,
such as concentration, site coverage, reactivity, and rate constants
could be obtained.[58] A combination of SSITKA
and in situ DRIFTS may correlate surface coverage
with species observed in DRIFTS, helping to discriminate between key
intermediates and spectators species in catalysis. More importantly,
deconvolution of SSITKA data could give a distribution of active sites
in regards to their intrinsic turnover frequencies (TOFs)[59] (Scheme ). As FECC has limited sites on its surface, it is easy to
identify the reactivity of different sites (i.e., different metal
ensembles). Surely, monitoring different aspects of a catalyst including
structural evolution, intrinsic activity, reactive species, electron
transfer, and catalytic products simultaneously with various techniques
would provide a comprehensive picture of a reaction and thus help
to understand the mechanism and to design FECC with enhanced performance.
Clearly, how to couple those sophisticated methods should be carefully
strategized.
Scheme 3
Illustration of Distribution of Active Sites within
One Single Fully
Exposed Cluster (This Is Illustration Instead of Real Measured Data)
TOF refers to turn over frequency,
and f represents the population ratio of a specific
active site among all the sites.
Illustration of Distribution of Active Sites within
One Single Fully
Exposed Cluster (This Is Illustration Instead of Real Measured Data)
TOF refers to turn over frequency,
and f represents the population ratio of a specific
active site among all the sites.Fourth, new
methods will be developed to precisely control the
synthesis of clusters with narrow atomicity distribution or even full
uniformity. Here, the challenges include anchoring of the clusters
(by wet chemistry methods or soft-landing of presynthesized fully
exposed cluster with well-defined structure) on the solid support,
the removal of the stabilizing ligands, and the prevention of possible
sintering of the clusters into larger particles remains in the pretreatment
or reaction processes.[60,61] Among them, how to manipulate
the precise synthesis while maintaining the structural stability during
reaction is an interesting but challenging topic for scientists. Moreover,
introducing alternative composition to the clusters, including bimetallic
structure and interface modification, will have a major impact on
the catalytic performance. However, we need to point out that though
the FECCs provide rich distribution of active sites, which contains
possibilities for reactions that are difficult to proceed with conventional
catalysts, it should also be noted that the variety is not always
benefitial for catalytic reactions, as the side reactions might also
accelerate. Actually, this problem is not solely a problem of FECCs,
NPs also possess a variety of surface sites, even SAC sites are not
homogeneously distributed on the support (it has different coordination
environments). For heterogeneous catalysts, although we are aiming
at narrowing the site distribution, we have to, in most times, live
with heterogeneity. Indeed, a wide distribution of surface sites might
not always facilitate the designated reactions. While we believe that
narrowing the site distribution will restrain the diverging products
distribution, the construct of multimetal sites or metal ensemble
will always increase the complexity of the surface sites. However,
for some of these reactions, this is a must, although it increased
the site distribution as well. Therefore, the key of the balance is
to fabricate FECCs with a preferential distribution of desired active
sites.The developments in synthesis, characterization, and
application
of fully exposed cluster catalysts are of significant interests. The
concept of reducing the noble metal usage while keeping or even enhancing
the function of catalyst is surely of great industrial value. Nevertheless,
whether FECC can make an impact at the industrial scale remains to
be explored, which will demand the joint efforts from both scientists
and engineers.